DESIGN AND DEVELOPMENT DELIBERATIONS OF THE INTERNSHIP

1. QUALITY CHECK MACHINE
FOR
OUTER DOOR
MIRROR
As per HSCI Division

3. CONTENTS
SCOPE
SPECIFICATIONS
STRUCTURAL DESIGN
BILL OF MATERIAL
OPERATING SEQUENCE
TECHNICAL DRAWINGS
DIMENSIONAL VIEW
ISOMETRIC VIEW

4. SCOPE
This manual covers operating instruction for O.K. Marking Machine
of outer Door Mirror As per HSCI Div.
SPECIFICATIONS
This machine will check mirror motor wiring connection by making
the following
SEQUENCE TEST: DOWN
UP
LEFT
RIGHT
The machine will take a decision on OK/NG depending upon the
sequence of mirror plate movement. The OK sequence is shown
above.
After OK mirror testing, machine will put a punch mark on mirror
coupler assy.

5. MODEL: UH
OK MARK
OK MARK

6. STRUCTURAL DESIGN
ALIGNING
UNIT
FIXTURE
START
SWITCH
TABLE
CONTROL
PANEL
PRESSURE
REGULATOR
MAIN ON
SWITCH

7. CONTROL PANEL
MAIN ON
SWITCH
DISPLAY UNIT
NG BUZZER READY SWITCH
+ INDICATOR AUTO/MANUAL LEFT/RIGHT OK INDICATOR

8. ALIGNING
SENSOR
ALIGNING PINS
MOVEMENT
CHECK SENSORS
MOVEMENT PINS
ALIGNING
CYLENDR
ALIGNING UNIT

9. DISPLAY UNIT
FUNCTION KEYS NUMERIC KEYS

10. FIXTURES
LEFT (MODEL-UH) RIGHT (MODEL-UH)

11. SR.
NO. DESCRIPTION
FINISH SIZE (in mm)
MATERIAL QTY.
1 DMQC_BASE PLATE 2CV 400X400X15 M.S 1
2 DMQC_2_BASE PLATE 2CV 160X100X10 MS 1
3 DMQC_PILLOR_HOLDER_2CV 160X50X55 EN-31/ MS 1
4 DMQC_HOLDER_SUPPORT_2CV 160X35X24 EN31/MS 1
5 DMQC_PILLOR_2CV Ø30X560 EN31 2
6 DMQC_MOUNTING_BLOCK_2CV 50X50X65 EN31 6
7 DMQC_BASE_SLIDE_UNIT_2CV 350X150X10 MS 1
8 DMQC_ANGLE_BRACKET_2CV 65X70X50 EN31 1
9 DMQC_GUIDE_BLOCK_STOPPER_2CV 45X50X50 EN31 1
10 DMQC_PANNEL_MOUNT_BLOCK_2CV 110X35X50 EN31 1
11 DMQC_PANEL_PILLOR_2CV Ø30X340 SS 1
12 DMQC_PANNEL_BLOCK2_2CV 120X50X50 MS/EN31 1

12. 14 DMQC_MAIN_CYL_MOUNT_PLATE_2CV 100X45X25 MS/EN31 2
15 DMQC_PANNEL_MOUNT_PLATE_2CV 150X150X8 MS 1
16 DMQC_CARRIER_VERTICAL_PLATE_2CV 150X165X10 EN-31 1
17 DMQC_CARRIAGE_RIB_2CV 75X75X8 EN-31 2
18 DMQC_COUPLER_FORK_2CV 35X32X30 EN-31 1
19 DMQC_CARRIAGE_HOR_PLATE_2CV 250X180X12 EN-31/MS 1
20 DMQC_LMK_L_LM8_2CV Ø34X46 EN-31 4
21 DMQC_COULPER_PLATE_2CV 70X42X32.5 EN-31 1
22 DMQC_COUPLER_PIN_2CV Ø10X40 EN-31 1
23 DMQC_CONTROLPANEL_HMETR_2CV 210X150X3 SS 1
24 DMQC_CYL_CXSM_MOUNTING_2CV 150X23X20 MS/EN31 2

13. 25 DMQC_CYL_CXSM_MOUNTING_L_2CV 150X23X20 MS/EN31 2
26 DMQC_LEVELING_ROD_HOLDER_2CV 40X56X23 MS/EN31 2
27 DMQC_ROD_LEVELING_2CV Ø8X145
EN31/HRC-
45 4
28 DMQC_JIG_SPACER_2CV 50X150X250 AL. 2
29 DMQC_S.MOTOR_SPACER_2CV 40X40X30 AL. 1
30 DMQC_LINER_TRANS_MOUNTING_2CV 70X50X30 NYLON 1
31 DMQC_LINER_RAIL_SMALL_MOUNTING_2CV 90X70X15 EN-31 1
32 DMQC_LINER_RAIL_SMALL_M_ROUND_2CV Ø50X40 AL. 1
33 COUPLER CLAMP 150X18X25 MS 4
34
O K PUNCHING CYLINDER MOUNTING
PLATE 60X25X10 MS 2
35 O K PUNCHING CYLINDER SPACER PLATE 25X25X12 MS 2
36 O K PUNCHING CYLINDER BASE PLATE 60X12X150 MS 2
37 COUPLER SUPPORT 25X25X12 ACCRALIC 2

14. OPERATING SEQUENCE
MIRROR SETTING PROCEDURE:
OPERATING SEQUENCE:
STEP 1: PUT ON MAIN SWITCH
STEP 2: SELECT AUTO MODE & CHOSE MIRROR TYPE (LEFT / RIGHT)
STEP 3: SET DOOR MIRROR ON FIXTURE

15. STEP 4: INSERT MIRROR SWITCH INTO COUPLER (UH / LK)
STEP 5: PRESS START SWITCH.
STEP 6: MAIN CYL. GO DOWN & ALIGNING CYL. MAKE MIRROR PLATE TO
ALIGN.
STEP 7: NOW MOVEMENT PINS MAKE THE REQUIRED SEQUENCE TEST.

16. STEP 4: INSERT MIRROR SWITCH INTO COUPLER (UH / LK)
STEP 5: PRESS START SWITCH.
STEP 6: MAIN CYL. GO DOWN & ALIGNING CYL. MAKE
MIRROR PLATE TO ALIGN.
STEP 7: NOW MOVEMENT PINS MAKE THE REQUIRED
SEQUENCE TEST.