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INTRODUCTION
Current energy situation throughout the world and the fact that main resources of energy,
such as crude oil, natural gas, coal and nuclear fuel are not renewable give importance to
other sources of energy, like hydro energy, solar energy, energy of wind and biogas.
Mentioned sources of energy are all renewable, but biogas is particularly significant
because of possibility of use in internal combustion engines, which are the main power
source for transport vehicles and also commonly used for powering of generators of
electrical energy. This possibility of use is justified by biogas' properties, which make it
convenient for IC engines.
PROPERTIES OF BIOGAS AS FUEL FOR INTERNAL
COMBUSTION ENGINES
Biogas is the product of fermentation of man and animals' biologicalactivity waste
products when bacteria degrade biological material in the absence of oxygen, in a
process known as anaerobic digestion.
- Ignitability of CH4 in mixture with air:
CH4: 5...15 Vol. %
air: 95...85 Vol. %
Mixtures with less than 5 Vol. % and mixtures with more than 15
Vol.% of CH4 are not properly ignitable with spark ignition.
- Combustion velocity in a mixture with air at p = 1 bar:
cc = 0.20 m/s at 7% CH4
cc = 0.38 m/s at 10% CH4
MODIFICATION OF INTERNAL COMBUSTION ENGINES
THE GAS DIESEL ENGINE
Diesel engines can be modified to operate on biogas in two different
ways:
- dual fuel operation with ignition by pilot fuel injection,
- operation on gas alone with spark ignition.
THE DUAL FUEL ENGINE
In this case, the normal diesel fuel injection system still supplies a certain
amount of diesel fuel. The engine, however sucks and compresses a mixture of
air and biogas fuel which has been prepared in external mixing device. The
mixture is then ignited by and together with the diesel
fuel sprayed in. The amount of diesel fuel needed for sufficient ignition is
between 10% and 20% of the amount needed for operation on diesel fuel alone.
Modification of diesel engine into dual fuel engine has the following
advantages:
- Operation on diesel fuel alone is possible when biogas is not available
- Any contribution of biogas from 0% to 85% can substitute a corresponding
part of diesel fuel while performance remains as in 100% diesel fuel operation
- Because of existence of a governor at most diesel engines automatic control
of speed/power can be done by changing the amount of diesel fuel injection
while the biogas flow remains
uncontrolled. Diesel fuel substitutions by biogas are less substantial in this
case.
There are certain limitations:
- The dual fuel engine cannot operate without the supply of diesel
fuel for ignition
- The fuel injection jets may overheat when the diesel fuel flow is reduced to 10% or
15% of it's normal flow. Larger duel fuel engines circulate extra diesel fuel through the
injector for cooling
To what extent the fuel injection nozzle can be affected is however a question of it's
specific design, material and the thermal load of the engine, and hence differs from case
to case. A check of the injector nozzle after 500 hours of operation in dual fuel is
recommended.
INVESTMENT AND OPERATIONAL COST
Investment for the biogas engine system will differ from case to case,
depending on what is actually required for completion of the system:
- biogas plant, gas storage,
- biogas piping and instrumentation,
- engine cum modification,
- driven machine cum transmission,
- civil works, i.e. foundations, sheds, fences, etc.,
- wiring, piping, switchgear.
k10765 Ic

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k10765 Ic

  • 1.
  • 2. INTRODUCTION Current energy situation throughout the world and the fact that main resources of energy, such as crude oil, natural gas, coal and nuclear fuel are not renewable give importance to other sources of energy, like hydro energy, solar energy, energy of wind and biogas. Mentioned sources of energy are all renewable, but biogas is particularly significant because of possibility of use in internal combustion engines, which are the main power source for transport vehicles and also commonly used for powering of generators of electrical energy. This possibility of use is justified by biogas' properties, which make it convenient for IC engines.
  • 3. PROPERTIES OF BIOGAS AS FUEL FOR INTERNAL COMBUSTION ENGINES Biogas is the product of fermentation of man and animals' biologicalactivity waste products when bacteria degrade biological material in the absence of oxygen, in a process known as anaerobic digestion. - Ignitability of CH4 in mixture with air: CH4: 5...15 Vol. % air: 95...85 Vol. % Mixtures with less than 5 Vol. % and mixtures with more than 15 Vol.% of CH4 are not properly ignitable with spark ignition. - Combustion velocity in a mixture with air at p = 1 bar: cc = 0.20 m/s at 7% CH4 cc = 0.38 m/s at 10% CH4
  • 4. MODIFICATION OF INTERNAL COMBUSTION ENGINES THE GAS DIESEL ENGINE Diesel engines can be modified to operate on biogas in two different ways: - dual fuel operation with ignition by pilot fuel injection, - operation on gas alone with spark ignition.
  • 5. THE DUAL FUEL ENGINE In this case, the normal diesel fuel injection system still supplies a certain amount of diesel fuel. The engine, however sucks and compresses a mixture of air and biogas fuel which has been prepared in external mixing device. The mixture is then ignited by and together with the diesel fuel sprayed in. The amount of diesel fuel needed for sufficient ignition is between 10% and 20% of the amount needed for operation on diesel fuel alone. Modification of diesel engine into dual fuel engine has the following advantages: - Operation on diesel fuel alone is possible when biogas is not available - Any contribution of biogas from 0% to 85% can substitute a corresponding part of diesel fuel while performance remains as in 100% diesel fuel operation - Because of existence of a governor at most diesel engines automatic control of speed/power can be done by changing the amount of diesel fuel injection while the biogas flow remains uncontrolled. Diesel fuel substitutions by biogas are less substantial in this case.
  • 6. There are certain limitations: - The dual fuel engine cannot operate without the supply of diesel fuel for ignition - The fuel injection jets may overheat when the diesel fuel flow is reduced to 10% or 15% of it's normal flow. Larger duel fuel engines circulate extra diesel fuel through the injector for cooling To what extent the fuel injection nozzle can be affected is however a question of it's specific design, material and the thermal load of the engine, and hence differs from case to case. A check of the injector nozzle after 500 hours of operation in dual fuel is recommended.
  • 7. INVESTMENT AND OPERATIONAL COST Investment for the biogas engine system will differ from case to case, depending on what is actually required for completion of the system: - biogas plant, gas storage, - biogas piping and instrumentation, - engine cum modification, - driven machine cum transmission, - civil works, i.e. foundations, sheds, fences, etc., - wiring, piping, switchgear.