Tips & Pointers for Conducting Process Improvement Projects, Tom Sonde, Silver Road Solutions -
BPM, TQM, EPM, process mapping, continuous improvement, modeling, change management, and lean are just some of the buzz words currently in vogue.
Rather than define buzz words this session is designed to provide practical every day tips for successfully implementing process improvement initiatives in your organization.
The skills needed to be a good practitioner are not necessarily the same skills required to be successful in performing process improvement work. While some easily transition into process improvement project leaders other find it more difficult. This session will provide helpful tips for both you and your staff.
Tips and Pointers for Conducting Process Improvement Projects in Payroll SilverRoad Solutions
1. Tips & Pointers for Conducting Process
Improvement Projects in Payroll
Tom Sonde
2012 NJ Statewide Payroll Conference
Friday, October 5, 2012
2. Tips & Pointers for Conducting Process
Improvement Projects
Agenda
Introduction
Conducting Process Reviews
What to Look For
Designing the Future State
Other Keys to Success
3. Process Improvement Methodologies
Business Process
Reegineering
Management (BPM)
Six Sigma Process Lean
Improvement
Total Quality Enterprise Process
Management (TQM) Management (EPM)
4. Is this Occurring in your Organization?
Evidence Process Improvements are Needed
Simple tasks take too long to complete
Too much time is spend validating data
Employees constantly complain
Too much paper is being used
Backlogs exist
There is a significant amount of manual keying and
rekeying of data
5. Is this Occurring in your Organization?
Evidence Process Improvements are Needed
Information is not easily accessible
Senior management information requests result in
constant fire drills
System workarounds and renegade processes exist
Excessive use of spreadsheets
External databases / data warehouses supplement the
system
Does senior management even realize
how many inefficiencies exist?
6. Tips & Pointers for Conducting Process
Improvement Projects
Agenda
Introduction
Conducting Process Reviews
What to Look For
Designing the Future State
Other Keys to Success
7. Obtain an Understanding of the Underlying Cause of
Process Issues by Conducting Process Reviews
Process Reviews
The key to resolving process issues is to:
8. Obtain an Understanding of the Underlying Cause of
Process Issues by Conducting Process Reviews
Process Reviews
The key to resolving process issues is to:
Address the end-to-end process.
9. Addressing the End-to-End Processes is the
Key to Success
AP and
Disbursement
transactions
Payroll - Salary and Benefits Expenses General Fund
Salary and Quarterly
Benefit Summary Report
Expense (2)
available for
Payroll System
transfer VAC
system Excel Spreadsheets
Risk Management - Life, Health, Dental Expenses are turned into a text RollOver Monthly
file then transferred Report sent to
Report of all Departments Changes are input into the VAC departments
enrollment is sent Spreadsheet VAC System is
return hard copies on Excel Disbursement System (5)
Health Enrollment to departments for is sent to updated
to Risk Spreadsheet
Database with all update/correction Controllers
Management for which calculates
employee health, office
changes chargebacks
life and dental data
Telecommunications - Phone MOD Budget
Expense Report used to
Telephone bills are Total for each Each department Department prepare MQ
received from Nynexl, receives an Any disputes are
department is sends (1)
Nextel, Sprint, Arch itemized list of reported to the
entered on Excel spreadsheets
wireless, and Ameritech charges to their Telecommunication
Spreadsheets. to the Controller net
(3) department s dept. and a credit
One sheet per of any
is granted.
company adjustments
( 1) Report shows MTD and YTD Expenses,
Encumbered-unpaid expenses, $ Free
Fleet Management - Gas and Maintenance
Expenses
Balance, and % Free Balance. This report is
Work Orders are One copy is sent to John Murphy uses used to create MQ.
At month end, Printed report is
generated as work is the department, the report to record (2) Report shows General Funds
work orders are sent to each expenses and transfer
done in Fleet other is used to Departments, account #, recommended
summarized by department and funds between
Management record expense/ budget, current appropriations, YTD
department and Controllers office departments
(4) billing
entered into Excel expenses, and YTD % budget used.
Attachment also includes Outside General
Payroll - Mileage Expense Funds with all categories plus estimated
Department
revenue, YTD revenue received, and YTD
Departments Report is returned Payroll inputs Green Bar Report
completes mileage printed from
% collected. Report generated by
Specials receive blank by 9th of month to mileage, system
and total calculates Specials Database Controllers office and given to John
Account report listing Payroll
department reimbursement. The data from these Murphy (12th Floor room 1243) for
maintains
mileage
reimbursement reports are manually review. The report is reviewed with the
entered into an CFO by the staff and Controller.
Payroll - Medicare Expense Excel spreadsheet, (3) Other daily phone bills are sent through
Medicare Expense Report printed by
Medicare Expense on an AP voucher to be paid
adjustments are department/
from Payroll (4) Fleet Management supports 3
posted after account
Payroll System departments and generates approximately
payroll run
100-150 work orders each month.
Central Supply - Xerox, Postage, and Supplies Expenses (5) This report shows monthly receipts and
Departments Postage, and expenses by departments. Any request for
Manual log of copy Supply Expense adjustments are sent via hardcopy to the
request supplies Postage machine
requests by report sent bi-weekly Controllers office.
via phone/fax and tracks postage by Supply and postage
department (+10%
they are tracked Department expenses per
surcharge)
via VAC system department are entered
into VAC system
10. Conduct Process Reviews to Obtain an Understanding
of the End-to-End Processes
Review the end-to-end process
Understand 80 / 20 Multiple
Data / Paper
Current Processes Rule Departments
Meet with Follow the data Remember the Follow the
Individual and/or paper trail 80/20 rule process from
process owners • Obtain an • Address all department to
• Obtain an understanding of processing department
understanding of the content and procedures • Review the
how day-to-day requirements for especially the process end-to-
activities are each piece of exceptions end both
accomplished data/paper internally and
• Conduct externally
workshops,
benchmarking
and/or surveys
11. Conduct Process Reviews to Obtain an Understanding
of the End-to-End Processes
Review the end-to-end process
Non System System
Inputs / Outputs Be Observant
Data Utilization
Identify all inputs Identify data Pay careful Understand what
and outputs being stored or attention as to all procedures are
• Examples analyzed outside the steps that go accomplished by
include: manually the system into a process the system
keyed data, • Examples • Look for the • More
electronically fed include: unusual one-off importantly
data, reports, spreadsheets, processes identify manual
payroll checks, databases, index processes that the
benefits cards, etc. system should be
statements, etc handling
12. Conduct Process Reviews to Obtain an Understanding
of the End-to-End Processes
Review the end-to-end process
Policies and Current Develop
P Future State
Procedures Requirements Process Maps
Review existing Document Create current Develop a future
policies, current state process state
procedures and requirements maps (if • Develop future
user manuals • Identify what necessary) state process
• Obtain an processes need to • There is no need maps that
understanding of be accomplished, to create a document process
what is what data needs process map for steps and
documented and to be generated, every process – requirements
then compare it etc. the focus should • Document
to what you have be on the future depending on the
observed requirements level of detail
required (Visio,
PowerPoint)
13. Key Steps when Sitting with a Process Owner -
Question Every Activity
Always Ask Why Don’t Assume
End-to-End
Processes
Understand the Need
for all Inputs and
Outputs
14. Key Steps when Sitting with a Process Owner -
Question Every Activity
Always Ask Why
What is the activity trying to accomplish?
End-to-End
Processes
Is it is necessary
Does it add value?
Question why
Always ask and then continue to ask
Why a process or procedure is being
performed?
Why isn’t the system performing it?
Why an output is needed?
15. Key Steps when Sitting with a Process Owner -
Question Every Activity
Don’t Assume
Don’t assume anything
End-to-End
Processes
Ask “dumb” questions
Politely challenge
Validate what you have been told
Compare it to the data or paper trail and/or
documentation
Check with other process owners /
departments
Check with other staff performing the
same or similar tasks
16. Key Steps when Sitting with a Process Owner -
Question Every Activity
Understand the Need for All Inputs and Outputs
Review all inputs and outputs
End-to-End
Processes
Question what the data is needed for
Determine it’s accuracy
Question what users or other departments
do with the data
Ask the user what they would like in the
ideal world
Question if the frequency is appropriate
17. Key Steps when Sitting with a Process Owner -
Question Every Activity
Question Every Activity
End-to-End
Processes Identify the root cause of problems rather than
the symptoms
Question whether the activity is necessary
Question if the frequency is appropriate
Determine if the activity could be
accomplished in another fashion
Always question why a manual process is not
being performed by the system
18. Tips & Pointers for Conducting Process
Improvement Projects
Agenda
Introduction
Conducting Process Reviews
What to Look For
Designing the Future State
Other Keys to Success
19. Improvement Opportunities - What to Look For
Employees should utilize system self-service functionality whenever possible
Self
Employees should take advantage of vendor provided self-service capabilities
Service
Question why every piece of paper in a process is necessary
Paper Wherever possible replace paper with an electronic solution
Fully integrate all systems
Integration Require large volume vendors to provide electronic feeds
Provide electronic feeds to vendors
20. Improvement Opportunities - What to Look For
Obtain a through understanding of the process before developing training
Training Training should incorporate both process and technology
Training should be developed with the process owners skill sets in mind
Anyone that requires access to data should have the appropriate access
Ideally access should be provided electronically rather then on paper
Access to Data
Access to data should be timely
Reports should be developed with the user in mind
Review how process owners are using their reports
Reporting
Identify user needs that are not being met by current reports
Reports for routine activities should include all required data on a single report
21. Improvement Opportunities - What to Look For
User Manuals, Develop user manuals, policies and procedures that cover the entire process
Policies & rather then a “How to use the software” solution
Procedures
Ideally all data should be fed to the system electronically
Data Manually input data should never be keyed more then once
Input Eliminate manual forms by requiring staff to complete electronic forms via the
web or directly into the system using self-service functionality
22. Potential Clues to Lookout for:
Question Every Activity Always Ask Why
Manual forms Errors / mistakes
Multiple reviews and approvals Unreasonably long cycle time
Manual tracking of Multiple data entry points
documentation Manual keying of data
Labor intensive processes Duplicate keying of data
Excessive handoffs Bottlenecks
Duplication of effort Unnecessary procedures
Unnecessary use of paper Unused data or reports
Manual file folders Shadow processes
Huge piles of papers on desks Excel spreadsheets
Excessive need for file cabinets Shadow systems (e.g. data
Routine missed deadlines warehouse)
Non-value added activities Routine Delays
23. Is your Payroll System Working the way it’s Supposed
to?
Payroll System Not Delivering
Many system issues are not the result of the software.
24. Is your System Working the way it’s Supposed to?
Payroll System Not Delivering
Many system issues are not the result of the software.
They were caused by a flawed implementation.
25. Implementing new technology does not guarantee
efficiency
Teacher
After data is Based on the type Custodial - Plant
completes Principal or Dept. School clerk
entered, Non site-based budget of purchase, Operations
requisition form or Head approves enters data into
requisition will be purchases goes to an requisition is
fills out pre-printed and signs system from Teacher
funneled into the approver initially routed to one of Exceptional After data is Based on the type Custodial - Plant
list for items requisition requisition completes Principal or Dept. School clerk
following the following:(1) Children Division entered, Non site-based budget of purchase, Operations
needed requisition form or Head approves enters data into
requisition will be purchases goes to an requisition is
fills out pre-printed and signs system from
Site-based budget purchases Applied funneled into the approver initially routed to one of Exceptional
list for items requisition requisition
go directly to Finance Technology following the following:(1) Children Division
needed
Career
Purchases from a contract Development Site-based budget purchases Applied
Type A
company or pre-printed list go directly to Finance Technology
Finance Dept. (2) Career
Library Services Purchases from a contract
Purchases not from a contract Type A Development
company or pre-printed list
Type B company or pre-printed list Finance Dept. (2)
regardless of price Chief Academic Library Services
Purchasing Dept/ Officer-Textbooks Purchases not from a contract
Senior buyers Type B company or pre-printed list
Senior buyers
review requisition regardless of price
receives Chief Academic
proof, checks for Teaching &
purchases in Purchasing Dept/ Officer-Textbooks
errors (4) Type 2 Learning Assmt. Senior buyers
"requisition proof" Senior buyers
review requisition
receives
proof, checks for Teaching &
purchases in
errors (4) Type 2 Learning Assmt.
Interscholastic "requisition proof"
Buyer requests Requisition proof
Other purchases
quotes/bids from is generated from
are routed to a Buyer receives
New Technology
vendors (fax, mail, information
buyer - based on buyer's copy Supplemental Interscholastic
or phone) Request entered into Buyer requests Requisition proof
assignment Funds-Budget & Other purchases
for Quotation form system quotes/bids from is generated from
Management (3) are routed to a Buyer receives
If errors Type 1 vendors (fax, mail, information
buyer - based on buyer's copy Supplemental
If no errors found are found or phone) Request entered into
assignment Funds-Budget &
on requisition proof for Quotation form system
Management (3)
If errors Type 1
If no errors found are found
Purchase order is Senior buyers will on requisition proof
generated from the correct errors and
requisition proof another proof is
the next day Brown/yellow copy generated Purchase order is Senior buyers will
Finance Dept. generated from the correct errors and
sent to school Vendor receives
matches invoice to requisition proof another proof is
(brown copy is PO and ships
receiver's report the next day generated
receivers report) order to school Brown/yellow copy
Purchases orders Finance Dept.
Buyer signs and sent to school Vendor receives
printed at Senior buyers matches invoice to
Blue copy sent to dates PO; sends (brown copy is PO and ships
Southside location separate POs (5 receiver's report
Controllers Office to vendor by mail receivers report) order to school
and delivered to copies) Purchases orders
or fax Vendor sends Buyer signs and
Admin Bldg. System generates printed at Senior buyers
invoice to Finance Blue copy sent to dates PO; sends
payment when Southside location separate POs (5
White PO copy Dept. Controllers Office to vendor by mail
both invoice and and delivered to copies)
routed back to or fax Vendor sends
receiver's report Admin Bldg. System generates
original buyer invoice to Finance
are entered into White PO copy payment when
system Dept. both invoice and
Orange copy kept School confirms routed back to
original buyer receiver's report
on file at purchase by
are entered into
purchasing office sending receivers
system
report to Finance Orange copy kept School confirms
Dept. (5) on file at purchase by
purchasing office sending receivers
report to Finance
Dept. (5)
Inefficient New Inefficient
Old Process Technology New Process
26. Why Doesn’t your System Perform as Promised?
Who’s to Blame
1 Project Implementation Team
2 Process Owners
3 Training
4 Consultants
5 Other
27. Successful Implementations Address more then
Technology
Best Practices
Technology
Process
The Foundation of a Successful System Includes Process and Best Practices
28. Best Practices and System Functionality Knowledge
How do you obtain knowledge of Best Practices and
System Functionality?
Best Practices System Functionality
Professional organizations User manuals
Conferences Vendors web site
Other companies Books
Books Consultants
Consultants
29. Tips & Pointers for Conducting Process
Improvement Projects
Agenda
Introduction
Conducting Process Reviews
What to Look For
Designing the Future State
Other Keys to Success
30. Developing a Future State
Payroll Process (High Level View) - Pre Software Interface
Visioning
Budget
Provide Account
Codes as needed
Prepare Supp
Field
Prepare T&L
Time Reports &
Reports
Overtime Reports
Prepare Payroll
Review and Notification Forms
HR
approve to process
adjustments
Review and
Payroll
Review and
correct Supp Time Run final calc and Distribute checks
Create Paysheets correct T&L Update Paysheets
Reports and OT confirm and advices
Reports
Reports
Operations-
Strawman Data Entry
Input Supp Time
Reports & OT Input T&L reports
Reports
Operations- IS
Produce checks,
Run Pay & Time advices & DD file
files into PS for bank, and print
reports
PS Project
Reconcile payroll
• This is an example of a to-be process map.
• Process maps may be prepared using Visio, PowerPoint
Whiteboard or on paper depending on the level of sophistication required.
Your Logo
31. Tips & Pointers for Conducting Process
Improvement Projects
Agenda
Introduction
Conducting Process Reviews
What to Look For
Designing the Future State
Other Keys to Success
32. Understanding Project Dynamics
Communicate
Politics • Communicate positive
results
• Understand the political
• Communicate as
landscape
appropriate – Remember
• Use politics to your
the who, what, where,
advantage
when and why
Change • Communicate regularly
Management
Build Alliances
Quick Wins
• Fix the easy things first • Win over adversaries
• Gain traction • Make IT part of the team
• Get Finance involved
Resources
• Make sure the proper resources are on
the team and that there is an adequate
budget with realistic timelines
33. Executive Sponsorship Plays a Key Role
Support Leadership
Provides funding, Provides direction, advice
appropriate resources and and credibility
opens doors when
necessary
Executive
Sponsorship
Values Stick
Sets the tone, Provides the appropriate
communicates the leverage when necessary
importance of the project
to the organization
Carrot
Provides rewards and
incentives for success
34. Return on Investment - ROI
A Positive ROI is Essential to Obtaining Project Approval
Clearly Articulate Benefits Quantify Savings
The better you can articulate Quantify potential savings in
benefits and real dollar savings order to: Free up resources
the more support you will (e.g. process owners, IT staff)
receive Gain executive buy-in and
obtain funding
ROI
Focus on Savings Justification
Focus on savings, not cost At a minimum on a small project
you want to justify the need for
dedicated resources to focus on
your project
35. Free “How to”
Helpful Hints for Improving the
Productivity of Payroll
Tom Sonde, Principal
(973) 722-9304
tsonde@silverroad.net
SilverRoad.net