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Pumps for Sugar Industry
ADVANTAGE SINTECH
• Experience with more than 450 Sugar Factories worldwide
• Presence in 28 Countries
• 58 complete Sugar Plant installations executed since 2006
• Experience of plants as small as 500 TCD and as big as 24000 TCD
• Tailor Made pumps for Every application in Sugar Factory
• Best sales and service commitment. Problems solved within 24 Hrs
in Domestic market and 72 Hrs worldwide.
• Free consultancy and training to the End User regarding Selection,
Installation and preventive maintenance .
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
TAILOR MADE PUMPS
• SPECIALLY DESIGNED PUMPS FOR FFE AND JUICE RE-CIRCULATION
• SPECIALLY DESIGNED PUMPS FOR SYRUP / MELT
• SPECIAL PUMPS FOR MILL HOUSE / DIFFUSER
• SPECIALLY DESIGNED PUMPS FOR MILK OF LIME APPLICATION
• BACK PULL OUT TYPE PROCESS PUMPS FOR SCREENED JUICE,
IMBIBITION WATER, SULPHITED JUICE AND RAW JUICE.
• VERTICAL MIXED FLOW PUMPS FOR SPRAY AND INJECTION
SYSTEMS, COOLING TOWER CIRCULATION .
• ROTA PUMPS FOR MAGMA AND MASSECUITE.
•HIGH CHROME STEEL PUMPS FOR BOILER ASH SLURRY.
• HIGH PRESSURE PUMPS FOR BOILER FEED APPLICATION.
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
GLOBAL INSTALLTIONS
PROJECT : WHITE NILE SUGAR SUDAN
COUNTRY : SUDAN
PLANT SIZE: 25000 TCD
PROJECT : KPP Project
COUNTRY : Thailand
PLANT SIZE: 23000 TCD
PROJECT : Tendaho Sugar
COUNTRY : Ethiopia
PLANT SIZE: 25000 TCD
PROJECT : Kinyara Sugar
COUNTRY : Uganda
PLANT SIZE: 4000 TCD
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
GLOBAL INSTALLTIONS
PROJECT : NAT & L Sugar Co. Ltd.
COUNTRY : Vietnam
PLANT SIZE: 8000 TCD
PROJECT : Pelwatte Sugar
COUNTRY : Sri Lanka
PLANT SIZE: 3000 TCD
PROJECT : PT. DUS
COUNTRY : Indonesia
PLANT SIZE: 6000 TCD
PROJECT : Kwale Sugar
COUNTRY : Kenya
PLANT SIZE: 4000 TCD
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
GLOBAL INSTALLTIONS
PROJECT : PT. GunungMadu
COUNTRY : Indonesia
PLANT SIZE: 4000 TCD
COPYRIGHT @ SINTECH
PROJECT FivesCail KCP
COUNTRY : Vietnam
PLANT SIZE: 2500 TCD
PROJECT :Kakira Sugar
COUNTRY : Uganda
PLANT SIZE: 6000 TCD
PROJECT :
COUNTRY : Kenya
PLANT SIZE: 4000 TCD
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
GLOBAL INSTALLTIONS
PROJECT : Galoya Plantation
COUNTRY : Indonesia
PLANT SIZE: 4000 TCD
PROJECT : Finchha Sugar
COUNTRY : Ethiopia
PLANT SIZE: 12500 TCD
PROJECT : Kibos
COUNTRY : Kenya
PLANT SIZE: 6000 TCD
PROJECT : Madina Sugar
COUNTRY : Pakistan
PLANT SIZE: 4000 TCD
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
GLOBAL INSTALLTIONS
PROJECT : Petro Green Co. Limited
COUNTRY : Thailand
PLANT SIZE: 4000 TCD
PROJECT : Alam Sugar
COUNTRY : Uganda
PLANT SIZE:
PROJECT : TPC Limited
COUNTRY : Tanzania
PLANT SIZE: 3000
PROJECT : SCOUL
COUNTRY : Uganda
PLANT SIZE: 3500 TCD
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Other Prestigious USERS
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
All above Logos are Trademarks of their respective owners
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
Pumps for Falling Film Evaporator and Juice
Recirculation with Dynamic Sealing
•Back Pull out type bearing frame assembly for easy maintenance
• One repeller to reduce the pressure from stuffing box . No External
Mechanical Seal required.
•Hydraulically Balanced closed Impeller for Longer Life and Efficiency
•Heavy Sections to withstand high pressure and temperature.
•Bearings are chosen for minimum average life of 20000 Hrs.
UMOR TYPE
RANGE
Capacity (Maximum) : 1000 m3/hr
Head (maximum) : 140 m
Temperature : 160º C
Working Pressure : 14 kg/cm2
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
Specially designed Choke less Pumps for Mill
House / Diffuser
•Un-obstructed passage to the discharge size of the pump.
• Handles large solids and long fibers.
• Gentle pumping action, Zero crystal damage.
• Low Maintenance , No sealing ring required and no small clearances to
be maintained.
• Vibration free running due to hydraulically balanced construction.
STF TYPE
RANGE
Capacity (Maximum) : 1500 m3/hr
Head (maximum) : 100 m
Solids Handled : upto 250 mm
Discharge sizes : N.D. 25-500 mm
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
COPYRIGHT @ SINTECH
Non Clog Pumps for Syrup / Melt with Dynamic
Sealing Arrangement
•Back Pull out type bearing frame assembly for easy maintenance
• One repeller to reduce the pressure from stuffing box . No External
Mechanical Seal required.
•Hydraulically Balanced closed Impeller for Longer Life and Efficiency
•Heavy Sections to withstand high pressure and temperature.
•Bearings are chosen for minimum average life of 20000 Hrs.
UMHQ TYPE
RANGE
Capacity (Maximum) : 600 m3/hr
Head (maximum) : 60 m
Temperature : 95º C
Working Pressure : 6 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
Products
Specially Designed Pumps for Milk of Lime
Application.
•A Totally Non-Clog concept
• High Chrome Steel construction ensures resistance against abrasive Milk
of Lime.
• Hardness uptp 600 BHN
• Warrantee for 5 Years against abrasion from Milk of Lime.
• Negligible maintenance required.
STF (Hi Chrome) TYPE
RANGE
Capacity (Maximum) : 300 m3/hr
Head (maximum) : 50 m
Temperature : 90º C
Working Pressure : 6 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
Vertical Mixed Flow / Axial Flow / Vertical
Turbine Pumps
•High Overall Efficiency compared to Horizontal Pumps
• No Priming is required as the Impeller is Submerged.
• No Cavitations and Pitting in Impellers and Diffusers
• Heavy Sections to withstand high pressure and temperature.
• Varied Material of Construction offered for Virtually and application.
SVAF/ SVT/ SVMF
TYPE
RANGE
Capacity (Maximum) : 35000 m3/hr
Head (maximum) : 300 m
Temperature : 95º C
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
Multistage High Pressure Pumps
•Integrally cast Centerline support.
• Dynamically balanced and independently positioned Impellers.
• Multi-Vane Diffusers maintain radial balance at all flows.
• Separate extra deep stuffing boxes.
• Inter stage Bushing for trouble free operations.
SMS-L & H TYPE
RANGE
Capacity (Maximum) : 300 m3/hr
Head (maximum) : 2000 m
Temperature : 90º C
Working Pressure : 150 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
Vertical Sump Pumps
•Compact design, easy to install.
• Always ready for use. No priming required.
• Extra Heavy Shaft.
• Positive conditions prevents cavitations and pitting in Impeller .
• Various Material of Construction available.
STFV, CPSV TYPE
RANGE
Capacity (Maximum) : 600 m3/hr
Head (maximum) : 100 m
Temperature : 80º C
Working Pressure : 10 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
Single and Double Suction Horizontal Split
Casing Pumps
•Compact design, easy to install.
• Both side bearing support.
• Extra Heavy Shaft.
• Stable and robust design.
• Various Material of Construction available.
SCS & SCSD TYPE
RANGE
Capacity (Maximum) : 15500 m3/hr
Head (maximum) : 180 m
Temperature : 110º C
Working Pressure : 18 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
Products
COPYRIGHT @ SINTECH
Specially Designed Pumps for Magma /
Massecuite
•Negligible leakage.
• Improved suction branch preventing starvation and allowing easy flow.
• Extra Heavy Shaft.
• Available in External bearing mounting arrangement .
• Zero maintenance required .
SRP TYPE
RANGE
Capacity (Maximum) : 100 m3/hr
Head (maximum) : 60 m
Temperature : 50º C
Working Pressure : 6 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
Products
COPYRIGHT @ SINTECH
Specially Designed Pumps for Molasses
•Can handle Viscous liquids upto 10000 SSU.
• Modified profile for higher tooth life and lower moment of inertia.
• Equal rating flanges allow pumping in either direction.
• Power saving combination of antifriction bearings .
• Replaceable wear plates ensure lasting performance.
SGP TYPE
RANGE
Capacity (Maximum) : 150 m3/hr
Head (maximum) : 100 m
Temperature : 80º C
Working Pressure : 10 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
Products
Sintech Progressive Cavity Pumps
•Pulsation free discharge.
• Simple Construction, easy to dismantle and assemble without any special
tools
• Valves not essential.
• High resistance to wear.
• Reversible direction of rotation.
SPC TYPE
RANGE
Capacity (Maximum) : 150 m3/hr
Head (maximum) : 100 m
Temperature : 80º C
Working Pressure : 10 kg/cm2
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
PERFORMANCE GUARANTEED
•A well equipped test field exists for the performance tests at our works.
• Modern Test Bed ensures 100% testing of Pumps with human error totally
excluded.
• VFD used to cover all the design range at different frequencies.
• Strip test done to check wear and tear between parts in close contact.
• Castings sourced from reliable vendors together with relevant test Certificate.
• Shot Blasted castings are visually inspected
• Physical testing of all relevant raw material including , shafts, all casted parts,
fittings, Nuts and Bolts , Couplings etc.
ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
© Copyright 2013 Sintech Precision Products Limited. All Rights Reserved

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Centrifugal Pumps for Sugar Industry

  • 1. Pumps for Sugar Industry
  • 2. ADVANTAGE SINTECH • Experience with more than 450 Sugar Factories worldwide • Presence in 28 Countries • 58 complete Sugar Plant installations executed since 2006 • Experience of plants as small as 500 TCD and as big as 24000 TCD • Tailor Made pumps for Every application in Sugar Factory • Best sales and service commitment. Problems solved within 24 Hrs in Domestic market and 72 Hrs worldwide. • Free consultancy and training to the End User regarding Selection, Installation and preventive maintenance . ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 3. TAILOR MADE PUMPS • SPECIALLY DESIGNED PUMPS FOR FFE AND JUICE RE-CIRCULATION • SPECIALLY DESIGNED PUMPS FOR SYRUP / MELT • SPECIAL PUMPS FOR MILL HOUSE / DIFFUSER • SPECIALLY DESIGNED PUMPS FOR MILK OF LIME APPLICATION • BACK PULL OUT TYPE PROCESS PUMPS FOR SCREENED JUICE, IMBIBITION WATER, SULPHITED JUICE AND RAW JUICE. • VERTICAL MIXED FLOW PUMPS FOR SPRAY AND INJECTION SYSTEMS, COOLING TOWER CIRCULATION . • ROTA PUMPS FOR MAGMA AND MASSECUITE. •HIGH CHROME STEEL PUMPS FOR BOILER ASH SLURRY. • HIGH PRESSURE PUMPS FOR BOILER FEED APPLICATION. © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 4. GLOBAL INSTALLTIONS PROJECT : WHITE NILE SUGAR SUDAN COUNTRY : SUDAN PLANT SIZE: 25000 TCD PROJECT : KPP Project COUNTRY : Thailand PLANT SIZE: 23000 TCD PROJECT : Tendaho Sugar COUNTRY : Ethiopia PLANT SIZE: 25000 TCD PROJECT : Kinyara Sugar COUNTRY : Uganda PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 5. GLOBAL INSTALLTIONS PROJECT : NAT & L Sugar Co. Ltd. COUNTRY : Vietnam PLANT SIZE: 8000 TCD PROJECT : Pelwatte Sugar COUNTRY : Sri Lanka PLANT SIZE: 3000 TCD PROJECT : PT. DUS COUNTRY : Indonesia PLANT SIZE: 6000 TCD PROJECT : Kwale Sugar COUNTRY : Kenya PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 6. GLOBAL INSTALLTIONS PROJECT : PT. GunungMadu COUNTRY : Indonesia PLANT SIZE: 4000 TCD COPYRIGHT @ SINTECH PROJECT FivesCail KCP COUNTRY : Vietnam PLANT SIZE: 2500 TCD PROJECT :Kakira Sugar COUNTRY : Uganda PLANT SIZE: 6000 TCD PROJECT : COUNTRY : Kenya PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  • 7. GLOBAL INSTALLTIONS PROJECT : Galoya Plantation COUNTRY : Indonesia PLANT SIZE: 4000 TCD PROJECT : Finchha Sugar COUNTRY : Ethiopia PLANT SIZE: 12500 TCD PROJECT : Kibos COUNTRY : Kenya PLANT SIZE: 6000 TCD PROJECT : Madina Sugar COUNTRY : Pakistan PLANT SIZE: 4000 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 8. GLOBAL INSTALLTIONS PROJECT : Petro Green Co. Limited COUNTRY : Thailand PLANT SIZE: 4000 TCD PROJECT : Alam Sugar COUNTRY : Uganda PLANT SIZE: PROJECT : TPC Limited COUNTRY : Tanzania PLANT SIZE: 3000 PROJECT : SCOUL COUNTRY : Uganda PLANT SIZE: 3500 TCD ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 9. Other Prestigious USERS ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY All above Logos are Trademarks of their respective owners © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 10. Products Pumps for Falling Film Evaporator and Juice Recirculation with Dynamic Sealing •Back Pull out type bearing frame assembly for easy maintenance • One repeller to reduce the pressure from stuffing box . No External Mechanical Seal required. •Hydraulically Balanced closed Impeller for Longer Life and Efficiency •Heavy Sections to withstand high pressure and temperature. •Bearings are chosen for minimum average life of 20000 Hrs. UMOR TYPE RANGE Capacity (Maximum) : 1000 m3/hr Head (maximum) : 140 m Temperature : 160º C Working Pressure : 14 kg/cm2 © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 11. Products Specially designed Choke less Pumps for Mill House / Diffuser •Un-obstructed passage to the discharge size of the pump. • Handles large solids and long fibers. • Gentle pumping action, Zero crystal damage. • Low Maintenance , No sealing ring required and no small clearances to be maintained. • Vibration free running due to hydraulically balanced construction. STF TYPE RANGE Capacity (Maximum) : 1500 m3/hr Head (maximum) : 100 m Solids Handled : upto 250 mm Discharge sizes : N.D. 25-500 mm © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 12. Products COPYRIGHT @ SINTECH Non Clog Pumps for Syrup / Melt with Dynamic Sealing Arrangement •Back Pull out type bearing frame assembly for easy maintenance • One repeller to reduce the pressure from stuffing box . No External Mechanical Seal required. •Hydraulically Balanced closed Impeller for Longer Life and Efficiency •Heavy Sections to withstand high pressure and temperature. •Bearings are chosen for minimum average life of 20000 Hrs. UMHQ TYPE RANGE Capacity (Maximum) : 600 m3/hr Head (maximum) : 60 m Temperature : 95º C Working Pressure : 6 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  • 13. Products Specially Designed Pumps for Milk of Lime Application. •A Totally Non-Clog concept • High Chrome Steel construction ensures resistance against abrasive Milk of Lime. • Hardness uptp 600 BHN • Warrantee for 5 Years against abrasion from Milk of Lime. • Negligible maintenance required. STF (Hi Chrome) TYPE RANGE Capacity (Maximum) : 300 m3/hr Head (maximum) : 50 m Temperature : 90º C Working Pressure : 6 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 14. Products Vertical Mixed Flow / Axial Flow / Vertical Turbine Pumps •High Overall Efficiency compared to Horizontal Pumps • No Priming is required as the Impeller is Submerged. • No Cavitations and Pitting in Impellers and Diffusers • Heavy Sections to withstand high pressure and temperature. • Varied Material of Construction offered for Virtually and application. SVAF/ SVT/ SVMF TYPE RANGE Capacity (Maximum) : 35000 m3/hr Head (maximum) : 300 m Temperature : 95º C ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 15. Products Multistage High Pressure Pumps •Integrally cast Centerline support. • Dynamically balanced and independently positioned Impellers. • Multi-Vane Diffusers maintain radial balance at all flows. • Separate extra deep stuffing boxes. • Inter stage Bushing for trouble free operations. SMS-L & H TYPE RANGE Capacity (Maximum) : 300 m3/hr Head (maximum) : 2000 m Temperature : 90º C Working Pressure : 150 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 16. Products Vertical Sump Pumps •Compact design, easy to install. • Always ready for use. No priming required. • Extra Heavy Shaft. • Positive conditions prevents cavitations and pitting in Impeller . • Various Material of Construction available. STFV, CPSV TYPE RANGE Capacity (Maximum) : 600 m3/hr Head (maximum) : 100 m Temperature : 80º C Working Pressure : 10 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 17. Products Single and Double Suction Horizontal Split Casing Pumps •Compact design, easy to install. • Both side bearing support. • Extra Heavy Shaft. • Stable and robust design. • Various Material of Construction available. SCS & SCSD TYPE RANGE Capacity (Maximum) : 15500 m3/hr Head (maximum) : 180 m Temperature : 110º C Working Pressure : 18 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 18. Products COPYRIGHT @ SINTECH Specially Designed Pumps for Magma / Massecuite •Negligible leakage. • Improved suction branch preventing starvation and allowing easy flow. • Extra Heavy Shaft. • Available in External bearing mounting arrangement . • Zero maintenance required . SRP TYPE RANGE Capacity (Maximum) : 100 m3/hr Head (maximum) : 60 m Temperature : 50º C Working Pressure : 6 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  • 19. Products COPYRIGHT @ SINTECH Specially Designed Pumps for Molasses •Can handle Viscous liquids upto 10000 SSU. • Modified profile for higher tooth life and lower moment of inertia. • Equal rating flanges allow pumping in either direction. • Power saving combination of antifriction bearings . • Replaceable wear plates ensure lasting performance. SGP TYPE RANGE Capacity (Maximum) : 150 m3/hr Head (maximum) : 100 m Temperature : 80º C Working Pressure : 10 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY
  • 20. Products Sintech Progressive Cavity Pumps •Pulsation free discharge. • Simple Construction, easy to dismantle and assemble without any special tools • Valves not essential. • High resistance to wear. • Reversible direction of rotation. SPC TYPE RANGE Capacity (Maximum) : 150 m3/hr Head (maximum) : 100 m Temperature : 80º C Working Pressure : 10 kg/cm2 ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved
  • 21. PERFORMANCE GUARANTEED •A well equipped test field exists for the performance tests at our works. • Modern Test Bed ensures 100% testing of Pumps with human error totally excluded. • VFD used to cover all the design range at different frequencies. • Strip test done to check wear and tear between parts in close contact. • Castings sourced from reliable vendors together with relevant test Certificate. • Shot Blasted castings are visually inspected • Physical testing of all relevant raw material including , shafts, all casted parts, fittings, Nuts and Bolts , Couplings etc. ENERGY EFFICIENT FLUID TRANSFER TECHNOLOGY © Copyright 2013 Sintech Precision Products Limited. All Rights Reserved