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Laser +
              central gaz
              (coaxial)
                                           Shape
                                           Gas
Carrier gas
+ powder


                                     Motion
                            Melt     direction
  Track                     pool
                                   Substrate
°
•   •




•
    •




    •


•
•   •
•   •


•   •


•   •
•
•




    • Conventional cycle time: 38s

    • CCC cycle time: 32s

    • Reducing cycle time: 16%

    • Profit for the 1st year: 222.000
    € (6.000.000 units/year)
•


              Conventional
                                                        Conformal cooling
              cooling layout
                                                             layout




                                Moulding area                   Moulding area

• Conventional cycle time: 27.2 s
• CCC cycle time: 17.9 s
• Reducing cycle time: 34%
• Profit as the 1° year: 8600 € (100.000 units /year)
• Reducing thickness
• Better ejection and quality part
•


•                                     (cycle time, less material, less rejects)

•                        (Uniformity of T° and pressure – Reducing Max T°
    and pressure)

•                         (Reducing time, rejects, material volume)

•                                       (Hot spots management, Mould T°
    uniformity, reducing rejects)

•
•
Size: 180 x 130 x 5 mm




Build time: 12 hours
Weight reduction with the
 same mechanical result
Race Car Upright           Race Car Gearbox Casing




Material: Ti6Al4V
Size: 280 x 180 x 120 mm   Material: Ti6Al4V
Weight: 2,7 kg             Weight: 2,5 kg
Build time: 28 hours       Build time: 48 hours
•
•
•
•




    °   °
•




•


•


•


    => Thank you for your attention !

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2012 11-08-3 d-printing-event-metal-parts

  • 1.
  • 2.
  • 3.
  • 4.
  • 5. Laser + central gaz (coaxial) Shape Gas Carrier gas + powder Motion Melt direction Track pool Substrate
  • 6.
  • 7.
  • 8. °
  • 9. • • • • •
  • 10.
  • 11. • • • • •
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18. • Conventional cycle time: 38s • CCC cycle time: 32s • Reducing cycle time: 16% • Profit for the 1st year: 222.000 € (6.000.000 units/year)
  • 19. Conventional Conformal cooling cooling layout layout Moulding area Moulding area • Conventional cycle time: 27.2 s • CCC cycle time: 17.9 s • Reducing cycle time: 34% • Profit as the 1° year: 8600 € (100.000 units /year) • Reducing thickness • Better ejection and quality part
  • 20. • • (cycle time, less material, less rejects) • (Uniformity of T° and pressure – Reducing Max T° and pressure) • (Reducing time, rejects, material volume) • (Hot spots management, Mould T° uniformity, reducing rejects) •
  • 21.
  • 22.
  • 23. Size: 180 x 130 x 5 mm Build time: 12 hours
  • 24.
  • 25.
  • 26.
  • 27. Weight reduction with the same mechanical result
  • 28.
  • 29.
  • 30. Race Car Upright Race Car Gearbox Casing Material: Ti6Al4V Size: 280 x 180 x 120 mm Material: Ti6Al4V Weight: 2,7 kg Weight: 2,5 kg Build time: 28 hours Build time: 48 hours
  • 31.
  • 32.
  • 33.
  • 34. ° °
  • 35. • • • • => Thank you for your attention !