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Invisible but functional - protective coatings
1.
Invisible but Functional Transparent,
protective coatings on plastics and metals Smart Coatings Application Lab 27/10/2016 1© sirris | www.sirris.be | info@sirris.be |
2.
Outline 27/10/2016 2 Modern
hybrid coatings for protection Scratch resistant coatings for plastics Protective coatings for metals Case CEBO Automotive © sirris | www.sirris.be | info@sirris.be |
3.
Protective functions 27/10/2016 3
Protection of the surface is one of the most required properties of a coating We consider here protection against Mechanical degradation (Mar, micro-abrasion) Chemical attacks (including oxidation and corrosion) Degradation by dirt and daily use Invisible Transparent Thin coatings © sirris | www.sirris.be | info@sirris.be |
4.
Possible coatings 27/10/2016 4
Common coatings (varnish): organic Acrylate, epoxy, polyurethane Modern coatings: hardcoats Hybride coatings organic-inorganic nanostructure Combine properties of both organic and inorganic materials © sirris | www.sirris.be | info@sirris.be | Property Process- ability Hardness Thermal resistance Chemical resistance Surface energy Organic high Low low low low Inorganic low High high high high
5.
Hybrid coatings: chemical
structures 27/10/2016 5 Mainly 3 types are used © sirris | www.sirris.be | info@sirris.be | Polysiloxane Polysilazane Sol gel Polysilixane Polysilazane Sol gel Hybride • Thermal or UV curing • Industrial coating • Thermal curing • Hard and though • Expensive • Thermal or UV curing • Functionizable
6.
Hybrid coatings: application 27/10/2016
6 Wet coatings to be applied as a thin layer: 1 – 10 µm Application by traditional techniques Spraying Dipping Flow coating Curing Thermal or UV © sirris | www.sirris.be | info@sirris.be | Industrial flow coating line Scheme of industrial spray coating line for tiles
7.
Scratch resistant, transparent
on plastics 27/10/2016 7© sirris | www.sirris.be | info@sirris.be | Examples Automotive (Momentive) MCC Smart Roadster PHC587 sun roof Momentive AS4000 DaimlerChrysler GL-class Various applications using PHC587, SHC5020 and UVHC7000.
8.
Scratch resistant, transparent
on plastics 27/10/2016 8 Measuring scratch resistance by Taber test © sirris | www.sirris.be | info@sirris.be | Circular Taber Abraser; ASTM D4060 Abrasive wheel CS10F 500 g Load Addition of silica nanoparticles to increase scratch resistance
9.
Protective coatings on
metals 27/10/2016 9 Examples (Hempel – Schaepman) Architecture Kitchens and bathrooms Consumer products Technical components © sirris | www.sirris.be | info@sirris.be |
10.
Protective coatings on
metals 27/10/2016 10 Anti-fingerprint coating (Nano-X) © sirris | www.sirris.be | info@sirris.be |
11.
Case CEBO 27/10/2016 11
CEBO Automotive (Ingelmunster) refurbishes cast aluminium parts from oldtimer cars They use an in-house developped blasting and peening process to render the surface of the components in their original state Question of CEBO Can we apply a protective coating to the refurbished surfaces which is invisible, but protects the surface? High temperature resistant (no yellowing) Mechanically strong coating Protection against chemicals and dirt © sirris | www.sirris.be | info@sirris.be | CEBO AUTOMOTIVE
12.
Case CEBO 27/10/2016 12 Sirris:
selection of possible coatings and further selection by testing © sirris | www.sirris.be | info@sirris.be | CEBO AUTOMOTIVE Not coated Siloxane- PES Hybride sol gel UV sol gel Silazane thickness / 10 µm 3 µm 15 µm 0,5 µm Chemical and dirt resistance - + + + + Heat resistance + + + - + Gloss 60° 11 51 17 44 9 Pencil hardness 4H 3H 5H 5H 5H
13.
Case CEBO 27/10/2016 13
Advice for CEBO From the tests appeared the best coatings for the application of CEBO Hybrid sol gel (thermal curing) Silazane coating Final coating: Hybrid sol gel Economic Easy to apply (brush or sponge) Thermal curing at 100 – 130 °C © sirris | www.sirris.be | info@sirris.be | CEBO AUTOMOTIVE
14.
General Conclusion 27/10/2016 14
Modern hybrid coatings are high quality coatings for the protection of plastic and metal products. Further functionalization such as anti-fingerprint or easy-to- clean is possible Application and curing of the coatings is analogue to other coatings. © sirris | www.sirris.be | info@sirris.be |
15.
27/10/2016© sirris |
www.sirris.be | info@sirris.be | +32 498 919372 Walter.Lauwerens@sirris.be Walter Lauwerens, Senior Projects Manager
16.
27/10/2016© sirris |
www.sirris.be | info@sirris.be | http://www.sirris.be #sirris http://www.linkedin.com/company/sirris http://techniline.sirris.be
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