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System Integration Company

http://www.sistelcontrol.com
19 years of experience in the integration of
control technologies and automation exclusively
in the "Life Science“ sector.
Chiffres

•
•
•
•
•

25 employees
Headquarters in Barcelone
Offices in Madrid and Bordeaux (France)
More than 500 automation projects done
International projects in 14 different countries
Projects
(Mexico DF)
Grinman

(Cork)
(Dublin)
Novartis Takeda

(Sandwich) (Riga)
Pfizer
Biotech

(Washington)
Sanofi Paste

(La Baleta)
Combinofarm

Spain
+ 500 prj

(Alger)
Races

(Caracas)

(Sao Paulo)
INPE,
Cristalia

(Taipei City)
Cyanamid

(Dhaka)
Square Pha
(Buenos Aires)
Sandoz,
Asofarma,
Filaxis,
Pharmaceutical References
Pharmaceutical References
Veterinary References
Automation solutions and systems integration
Information
Data recording

Services control
Operations
Visualization

Equipment control

Process control

•
•
•

Projects performance / global automation services
Creating value by improving process efficiency
Work based on quality standards (GAMP, FDA 21 CFR, BPF…)
What do we offer?
• HVAC and clean rooms automation (facilities
monitoring systems for clean room, particle monitoring
systems, climatic chambers).
• Production processes classifiable (weighing,
formulation, primary packaging, secondary packaging).

• Independent process equipment (autoclaves,
Lyophilizers, coating machine, cleaning machine,
filling, labeling, …)
• Automation of generation, storage and water
distribution systems
•
•

Customer needs evaluation
Solution implementation

SUPPLIERS
Technology

CLIENTS
Needs

INFRASTRUCTURE
Operations

STANDARDS
Quality
Technology based on market standards
Sistel Control is independent from technology control suppliers
therefore we can choose the best solution for each case.
PLC
• Omron
• S5, S7 of Siemens
• PLC-5, ControlLogix of Rockwell
• Premium, Quantum of Schneider
SCADA systems
• Intouch, ArchestrA of Wonderware
• iFix,
• RSView, de Rockwell
• WinCC, WinCC Flexible of Siemens
Certifications
Quality certification ISO 9001
Quality procedures

Procedures GaMP 5
21 CFR Part 11

V Cycle model
Control environment / Work environment

Software

Operator

Hardware

Equipement

Control environment

Work environment
Services
Design control Engineering
•
•
•
•

Basic engineering design
Functional specifications
Detailed Design
Technical & quality documentation

Project implementation
•
•
•
•
•
•

Programming of PLC / HMI systems
Programming of SCADA
Programming of MES systems
Commissioning & start-up of the project
Validation IQ OQ
Training of operators

Customer services
•
•

Support agreement to 24 x 7 days a week
MIC Monitor control infrastructure
Facilities control and monitoring:
•
•
•
•
•
•
•

HVAC and air Systems
Control of pressure , T, HR
Particle count solutions
Clean Room monitoring
PSM control
Monitoring
Reactors and process systems
, CIP SIP
• Pure steam generators, pw
and wfi loops
• Equipment's control systems
• Freeze dryers
• Autoclave
• Coater
Operations monitoring













Process visibility
Alarm management
Review by exception
Historical register.
Management of security and users
Reports management
Calibrations management
Production recipes management
Traceability and Genealogy
OEE and KPI Efficiency
Electronic Batch Record
Energy efficiency
Architecture
example
HVAC Monitoring view example
HVAC Monitoring view example
Alarms & Events view example
Historical Trend view example
GMP area Monitoring view example
Desinfection process view example
IT Solutions
Knowledge of computing technologies for control systems
 Design
 Training
 Implementation
 Support
Server consolidation

Open Architecture
Leverage current and
future investment in an
heterogeneous technology
transparently to integration

Integration
Delete intermediate steps,
licenses and consoles.
Share resources on
demand in seconds

Automation
Datacenter automation
improving the consistency
and the necessary
resources
Virtualization
Flexibility, agility, reliability

Reliable infrastructure with flexible access.

Extend the life cycle of
infrastructure

Isolate hardware level errors.

Quick response

Deployment of new environments in minutes

Increase productivity

Optimized automation of common tasks to simplify IT operations while
improving availability.

Standarization and
consolidation of assets

Freedom of choice. Support for heterogeneous environments and
deployment of existing infrastructure.

RELIABILITY
MIC: IT infrastructure monitoring
MIC is a monitoring service offered by Sistel CONTROL on all elements of the control
infrastructure.
Monitoring allows:
►

Surveillance 24 hours a day
► Overview of all components
▪ Servers
▪ Electronic network
▪ PLCs and controllers
► Incidents record
► Incidents solutions
Service:
▪ Proactive intervention from 9h to 18h
▪ 24h proactive intervention with a predetermined response time.
Monitoring 24h

Working hours intervention
9:00h – 18:00h

Non working hours intervention
18:00h – 09:00h
Customer needs
•

Staff
• Technology know-how
• Flexibility and agility
• Based automation
• Open solutions
• Market standards
• Specialization
• Pharmaceutical and regulated sectors.
• GAMP compliance
• Values
• Long term collaboration
• Shared project concept

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Sistel Control Profile [EN]

  • 2. 19 years of experience in the integration of control technologies and automation exclusively in the "Life Science“ sector.
  • 3. Chiffres • • • • • 25 employees Headquarters in Barcelone Offices in Madrid and Bordeaux (France) More than 500 automation projects done International projects in 14 different countries
  • 4. Projects (Mexico DF) Grinman (Cork) (Dublin) Novartis Takeda (Sandwich) (Riga) Pfizer Biotech (Washington) Sanofi Paste (La Baleta) Combinofarm Spain + 500 prj (Alger) Races (Caracas) (Sao Paulo) INPE, Cristalia (Taipei City) Cyanamid (Dhaka) Square Pha (Buenos Aires) Sandoz, Asofarma, Filaxis,
  • 8. Automation solutions and systems integration Information Data recording Services control Operations Visualization Equipment control Process control • • • Projects performance / global automation services Creating value by improving process efficiency Work based on quality standards (GAMP, FDA 21 CFR, BPF…)
  • 9. What do we offer? • HVAC and clean rooms automation (facilities monitoring systems for clean room, particle monitoring systems, climatic chambers). • Production processes classifiable (weighing, formulation, primary packaging, secondary packaging). • Independent process equipment (autoclaves, Lyophilizers, coating machine, cleaning machine, filling, labeling, …) • Automation of generation, storage and water distribution systems
  • 10. • • Customer needs evaluation Solution implementation SUPPLIERS Technology CLIENTS Needs INFRASTRUCTURE Operations STANDARDS Quality
  • 11. Technology based on market standards Sistel Control is independent from technology control suppliers therefore we can choose the best solution for each case. PLC • Omron • S5, S7 of Siemens • PLC-5, ControlLogix of Rockwell • Premium, Quantum of Schneider SCADA systems • Intouch, ArchestrA of Wonderware • iFix, • RSView, de Rockwell • WinCC, WinCC Flexible of Siemens
  • 14. Quality procedures Procedures GaMP 5 21 CFR Part 11 V Cycle model
  • 15. Control environment / Work environment Software Operator Hardware Equipement Control environment Work environment
  • 16. Services Design control Engineering • • • • Basic engineering design Functional specifications Detailed Design Technical & quality documentation Project implementation • • • • • • Programming of PLC / HMI systems Programming of SCADA Programming of MES systems Commissioning & start-up of the project Validation IQ OQ Training of operators Customer services • • Support agreement to 24 x 7 days a week MIC Monitor control infrastructure
  • 17. Facilities control and monitoring: • • • • • • • HVAC and air Systems Control of pressure , T, HR Particle count solutions Clean Room monitoring PSM control Monitoring Reactors and process systems , CIP SIP • Pure steam generators, pw and wfi loops • Equipment's control systems • Freeze dryers • Autoclave • Coater
  • 18. Operations monitoring             Process visibility Alarm management Review by exception Historical register. Management of security and users Reports management Calibrations management Production recipes management Traceability and Genealogy OEE and KPI Efficiency Electronic Batch Record Energy efficiency
  • 22. Alarms & Events view example
  • 24. GMP area Monitoring view example
  • 26. IT Solutions Knowledge of computing technologies for control systems  Design  Training  Implementation  Support
  • 27. Server consolidation Open Architecture Leverage current and future investment in an heterogeneous technology transparently to integration Integration Delete intermediate steps, licenses and consoles. Share resources on demand in seconds Automation Datacenter automation improving the consistency and the necessary resources
  • 28. Virtualization Flexibility, agility, reliability Reliable infrastructure with flexible access. Extend the life cycle of infrastructure Isolate hardware level errors. Quick response Deployment of new environments in minutes Increase productivity Optimized automation of common tasks to simplify IT operations while improving availability. Standarization and consolidation of assets Freedom of choice. Support for heterogeneous environments and deployment of existing infrastructure. RELIABILITY
  • 29. MIC: IT infrastructure monitoring MIC is a monitoring service offered by Sistel CONTROL on all elements of the control infrastructure. Monitoring allows: ► Surveillance 24 hours a day ► Overview of all components ▪ Servers ▪ Electronic network ▪ PLCs and controllers ► Incidents record ► Incidents solutions Service: ▪ Proactive intervention from 9h to 18h ▪ 24h proactive intervention with a predetermined response time. Monitoring 24h Working hours intervention 9:00h – 18:00h Non working hours intervention 18:00h – 09:00h
  • 30. Customer needs • Staff • Technology know-how • Flexibility and agility • Based automation • Open solutions • Market standards • Specialization • Pharmaceutical and regulated sectors. • GAMP compliance • Values • Long term collaboration • Shared project concept