16. Features
Dual Arm Batch Controller - Accurate measurement & control of main
product, blending as well as additive dosing for each arm.
Can be used with Positive Displacement, Turbine, Mass Flow meters
Self-intuitive graphic display for easy & elaborate user information
Elaborate and user-friendly, 24 alpha numeric push button cluster for ease
of user interaction
Exhaustive PID algorithms along with configurable flow control profile for
safe and jerk free product loading.
10 point meter curve linearization
Exhaustive self diagnostics through 28 operational interlocks and 12
boundary conditions to ensure accurate and trouble free operation
Capacity to archive up to 600 transactions
Dual redundant communication with remote host.
Uses industry standard MODBUS protocol thereby enabling integration
with variety of host systems.
Can be integrated with local access control systems to link the loading
operation with personnel identification.
Batch Controller
32. •Refinery Terminals
•Large facility to load vehicles like Truck, Large Ship, Railcars,
pipeline etc.
•Approximate throughput
• 1500 Trucks per day [15KL].
• 100 Railcar Wagons per day [60KL].
•Marketing Terminals / Depot
•Small facility to load vehicles like Truck, wagons etc.
•Approximate throughput
• 400 Trucks per day [15KL].
Types Of Terminals
33. Truck Terminal Automation System
• Truck Entry & Exit validation
• Communication with devices which control the loading bay operations.
• Perform controlled truck loading operation.
• Provide monitoring of safety inputs.
• Record and store truck loading information in database.
• Generate Alarms and Log Alarms / Events.
• Capture all operator actions and log audits.
• Support product blending and additives.
• Generate FAN (Filling Advise Note)
• Credit , invoicing , pricing functions.
• End of shift / day / month / year operations with archive of data and
reporting of data.
34. Truck Terminal Automation System
•In [Empty]/Out [Filled] Weighing of truck for mass base products.
• Product gain / loss report
• System reports
• Truck movement reports
• Host interface support.
• Operating hours / Holidays for terminal.
• Slot booking facility over web.
35. Railcar / Wagon - Terminal Automation System
• Wagon Entry & Exit.
• Communication with devices which control the loading bay operations.
• Perform controlled wagon loading operation.
• Provide monitoring of safety inputs.
• Record and store wagon loading information in database.
• Generate Alarms and Log Alarms / Events.
• Capture all operator actions and log audits.
• Generate FAN (Filling Advise Note)
• Wagon registration.
• Credit , invoicing , pricing functions.
• End of shift / day / month / year operations with archive of data and
reporting of data.
36. Railcar / Wagon - Terminal Automation System
• Product gain / loss report
• System reports
• Wagon movement reports [Entry / Exit time]
• Host interface support.
• Operating hours / Holidays for terminal.
37. Product Receipt / Storage / Dispatch
• Terminal product receipt / dispatch monitoring.
• Product details. (color, density range, pressure range etc.)
• Tank levels and volumes.
• Strapping tables.
• Tank level alarms.
• Tank details configuration and real time parameter values.
• Base, water level and gross volume.
38. Pipeline / Tank farm / Pump and Valves Controls
• Incoming and outgoing pipeline monitoring and control.
• Batch scheduling, monitoring and controlling.
• Pine line / Tank leak detection.
• Tank to Tank transfer.
• Data recording for maintenance management.
• Pump sequencing configuration.
• ROSSOV / DBBV opening / closing for HMI.
39. Product Receipt
•Refinery to Terminal
Via Pipeline
Via Rail Car / Tank Wagon
Via Truck
Via Ship
•Process of Transfer of product from Refinery to Terminal is ‘Receipt’ or ‘Unloading’
operation for Terminal Automation System.
•Valve control / Pump control / level monitoring etc..
•During this operation tanks are in ‘Receipt’ Mode and can not be used for dispatch
operation.
•Register the Start / End quantity of product for inventory management.
•Gain / Loss calculation against Tank Level / volume.
40. Typical Truck Loading Work Flow
Security Room
Tank farm
Truck Loading
bays
Office
Control room
CHECK IN COUNTER.
Security Guard
House
Parking Area
Driver Reports to Operator
For Card & FAN collection.
Driver Connects Safety.
Interlock and shows card to
start load.
Exit Gate Validation after loading
Is complete.
Driver collects BOL/Invoice
from Operator.
GJ-09-AB-
9809
Driver Card / Thumb Finger Print
Validation Before Entering
Bay Area
Vehicle Display
Unit [VDU]
41. OBJECTIVES OF TAS
Increase Productivity
Increase Dispatching accuracy
Effective Reporting
Reduce Manual Handling
Increase security and reliability of the System.
44. Tank Farm
Transfers • Reconsignments
• Field Parameters
• Level : Product and Water
• Average Temperature
• Safety Level contact
• Modbus O/P & OPC
• Net Volume Calculations – NXA
SCADA
45. Inventory / DATABASE
Physical • Book • Supplier
Configurable Opening Inventories Based on
Book or Physical for Both Tank and Supplier
Management of all book inventory and physical
positions – including
opening book inventory
Receipts
Deliveries
Transfers
Adjustments
over/shorts
and closing (total) volumes.
Database contains
Truck/Tanker Data base: Vehicle
no., Owner's Name, Carrying
Capacity, Empty Weight, Loading
details etc.
Client information: Customers
Name, Contact details, Dispatch
details, customer/site wise etc.
46. Dispensing
Pipeline • Road • Marine • Rail
LS
• Registration
• Authorization
• Source Load Advice
• Grounding System
• ESD
• RIT
• Card Reader
• Open Isolation Valve
• Control Flow – DCV
• Register - Flow, Temp, Time date, product, etc.....
• Prevent Air in System
• Time-out (Stop & Close)
• Save Loading Data
• Send data to SAP / ERP
47. Access
Driver • Vehicle • Pedestrian
SCADA
• Unique card for Identification
• Access to terminal - control
LS
48. SCADA FEATURES
Data Processing
Real-time Database
Inter Process Communication
Sequence Control
Man Machine Interface
Data Acquisition & Control
Alarm/Event Handling
Print Server
SCADA
49. LS (LOADING SOFTWARE) FEATURES
T/T, Rail Car Registration
Custody Transfer
Load Authorization
Inventory Control
Access Control
Safe Operation Control
SAP / ERP Interface
LS
50. SCADA AND TM TOGETHER
Data Processing
Real-time Database
Inter Process Communication
Sequence Control
Man Machine Interface
Data Acquisition & Control
Alarm/Event Handling
Print Server
SCADA
T/T, Rail Car Registration
Custody Transfer
Load Authorization
Inventory Control
Access Control
Safe Operation Control
SAP / ERP Interface
LS
Third Party Interface
51. INTEGRATION
Pipeline Loading Vapour
Recovery
Tank Farm Safety
Control
Process
Control
Access
Control
Third
Party
CCTV / FIRE ALARM SYSTEM
STAFF / DRIVER ACCESS SYSTEM ORDER TRACKING / SCHEDULING
PRODUCT DISPATCHING
HISTORY / RECORDS
INVENTORY MANAGEMENT
LS+SCADA
SAP
COST CONTROL
PRODUCTION PLANNING
MASTER DATABASE
INVOICE GENERATION
52. MAJOR FEATURES OF INTEGRATION
LS+SCADA
Supports all preloading, Loading & Post Loading operations
Data Management: System can be used with different RDBMS.
Database contains:
Truck/Tanker Data base: Vehicle no., Owner's Name, Carrying Capacity, Empty Weight, Loading details etc.
Client information: Customers Name, Contact details, Dispatch details, customer/site wise etc.
Report Generation: Various reports can be scheduled and generated for management analysis & review:
Time based Terminal/Truck/Customer/Site/Product wise loading report, error reports
Audit Trail Maintenance: Abnormal conditions/Field events are logged with time stamping for future audit.
Alarm generation & Logging
53. MAJOR FEATURES OF INTEGRATION
LS+SCADA
Standard terminal graphics provide a real-time visualization of terminal activity. One can
view multiple virtual displays, control tabs, graphs and data lines from connected devices
(individual or simultaneously) on the same screen.
System makes extensive use of best of breed software and database technology
interfacing with enterprise resource planning software.
The software handles hardware interfaces, process control and secure-access
management for the terminal.
System can be configured to interface with different makes of field instruments: Flow
meters, PLC, Weighing system, Card reader (for access control) etc.
Scalable System: The system can be used for single point loading or multiple point
loading. Features allow the system to accommodate a small terminal to large terminal. It
provides support for future expansion of operations without losing the initial investment.
55. LOADING SOFTWARE PLATFORM
System is built on .Net.
System can supports all standard RDMS available in the market. Standard
RDBMS are like SQL and ORACLE.
MODBUS-RS232/RS-485 and TCP/IP for Communication
Can Interface with Proprietary protocol provided driver details are
available.
56. Windows Sever
Microsoft .NET Framework
TAS Software
Microsoft SQL
server
GUI for
Terminal
Manager
Reports
SAP
PLC
BCU
Card Reader
MFM
Display Unit
Densitometer
RFID/Biometric
SCADA
Windows
Services /
Web
Services
Interfaces
Web Services
Modbus - TCP
Modbus - Proprietor
Proprietor
Modbus - TCP
Proprietor
Modbus - TCP
File Base
SQL Database
TAS Software
GUI for
Terminal
Manager
Reports
Windows
Services /
Web
Services
Interfaces
Microsoft .NET Framework
Microsoft SQL
server
TAS Software
GUI for
Terminal
Manager
Reports
Windows
Services /
Web
Services
Interfaces
Windows Sever
Card Reader
Microsoft .NET Framework
Microsoft SQL
server
TAS Software
GUI for
Terminal
Manager
Reports
Windows
Services /
Web
Services
Interfaces
SAP
PLC
BCU
Windows Sever
Card Reader
Microsoft .NET Framework
Microsoft SQL
server
TAS Software
GUI for
Terminal
Manager
Reports
Windows
Services /
Web
Services
Interfaces
MFM
Display Unit
SAP
PLC
BCU
Windows Sever
Card Reader
Microsoft .NET Framework
Microsoft SQL
server
TAS Software
GUI for
Terminal
Manager
Reports
Windows
Services /
Web
Services
Interfaces
Densitometer
RFID/Biometric
MFM
Display Unit
SAP
PLC
BCU
Windows Sever
Card Reader
Microsoft .NET Framework
Microsoft SQL
server
TAS Software
GUI for
Terminal
Manager
Reports
Windows
Services /
Web
Services
Interfaces
LOADING SOFTWARE PLATFORM
57. LOADING SOFTWARE System GLANCE
Real time communication with weighing machine & Field mounted Flow
Totaliser / Batching controllers.
User configurable communication ports.
Ability to handle multiple bays.
Communication through serial port with Batching controllers for continuous
filling in truck/tankers.
Multi level configurable access rights enables one to assign
roles/responsibility to various level of users.
Each individual sub modules have considerable user friendly GUI
Inbuilt predefined Reports.
58. TESTING
LOADING SOFTWARE TESTING WILL BE DONE AT BARODA IN SIMULATED CONDITIONS.
SCADA WILL BE TESTED ALONG WITH PLC AT PLC VENDORS WORKS.
FAT WILL BE DONE AT PLC VENDORS WORKS (MOSTLY BANGALURU) WITH FOLLOWING HARDWARE AND SOFTWARE
1. PLC WITH SIMULATED IOs
2. FLOWMETER, DCV, ER, RIT ETC SIMULATOR
3. CARD READER
4. LRC
5. OICS
6. PRINTER
7. TFMS INTERFACE IN SIMULATED CONDITION
8. ETHERNET SWITCH
9. TERMINAL SERVER
