The leading soft drink for water, beverages, (including alcohol, and non-alcoholic beverages.) The booster pump maintains consistent water pressure at the valve(s), resulting in a quality drink. @https://www.natronequipments.com
The leading soft drink for water, beverages, (including alcohol, and non-alcoholic beverages.) The booster pump maintains consistent water pressure at the valve(s), resulting in a quality drink. @https://www.natronequipments.com
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
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Similaire à Crown WS2000 Series Forklift Service Repair Manual.pdf
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...
Crown WS2000 Series Forklift Service Repair Manual.pdf
1. Service and Parts Manual
Wartungs- und
Ersatzteilhandbuch
Manuel de maintenance
et de pièces detachées
Series WE/WS
2. Printed in Germany
REVISION DESCRIPTION SERIAL NUMBER PAGE
OF UNITS IDENTIFICATION
USEDON NUMBER
NUMBER FROM: DATE
DATE TO: DATE
INDEX
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
IDX - 4220 - 001 IDX - 4220 - 001
X X. X X ..................................... Introduction .............................................................................................................................. ITD-0000-001
X X. X X ..................................... General maintenance instruction ........................................................................................ MA-0000-001
SECTION M1 LUBRICATION AND ADJUSTMENT
X X. X X ..................................... Component access ................................................................................................................ M1.0-4220-001
X X. X X ............................................ Raising the truck ................................................................................................................... M1.0-4220-002
X X. X X ..................................... Inspection and maintenance plan ....................................................................................... M1.1-4220-001
X X. X X ............................................ Service scope ....................................................................................................................... M1.1-4220-001
X X. X X ............................................ Inspection and maintenance plan 8 hrs. ............................................................................. M1.1-4220-002
X X. X X ............................................ Inspection and maintenance plan 100 hrs. ......................................................................... M1.1-4220-004
X X. X X ............................................ Inspection and maintenance plan 250/500 hrs. .................................................................. M1.1-4220-006
X X. X X ............................................ Inspection and maintenance plan 1000 hrs. ....................................................................... M1.1-4220-008
X X. X X ..................................... Lubrication ................................................................................................................................ M1.2-4220-001
X X. X X ............................................ General.................................................................................................................................. M1.2-4220-001
X X. X X ............................................ Lubrication points ................................................................................................................. M1.2-4220-006
X X. X X ..................................... Lubricants and oil recommendations table ..................................................................... M1.3-0000-001
X X. X X ..................................... Torque values .......................................................................................................................... M1.9-0000-001
SECTION M2 HYDRAULIC MAINTENANCE
X X. X X ..................................... Hydraulic schematic symbols .............................................................................................. M2.0-0000-001
X X. X X ..................................... Hydraulic system ..................................................................................................................... M2.1-4220-001
X X. X X ............................................ General.................................................................................................................................. M2.1-4220-001
X X. X X ............................................ Hydraulic oil tank ................................................................................................................... M2.1-4220-002
X X. X X ............................................ Valve block ............................................................................................................................ M2.1-4220-005
X X. X X ............................................ Hydraulic oil pump ................................................................................................................. M2.1-4220-006
X X. X X ............................................ Hydraulic system/softlift ....................................................................................................... M2.1-4220-025
X X. X X ..................................... Hydraulic system ..................................................................................................................... M2.7-4220-001
X X. X X ............................................ Ventilate TL/TF and TT Mast ................................................................................................. M2.7-4220-001
SECTION M3 DRIVE UNIT MAINTENANCE
X X. X X ..................................... Drive Unit ................................................................................................................................... M3.0-4220-001
X X. X X ............................................ Drive wheel ........................................................................................................................... M3.0-4220-001
X X. X X ............................................ Gearbox ................................................................................................................................ M3.0-4220-003
X X. X X ............................................ Gearbox/Repair..................................................................................................................... M3.0-4220-004
X X. X X .................................................. Turntable bearing ........................................................................................................... M3.0-4220-008
X X. X X ..................................... Pivoting carriage...................................................................................................................... M3.9-4220-001
X X. X X ............................................ General.................................................................................................................................. M3.9-4220-001
X X. X X ..................................... Wheels and Tyres.................................................................................................................... M3.9-4220-003
X X. X X ............................................ General.................................................................................................................................. M3.9-4220-003
X X. X X ............................................ Load wheel, single axle ........................................................................................................ M3.9-4220-003
X X. X X ............................................ Load wheel, tandem axle ..................................................................................................... M3.9-4220-004
X X. X X ............................................ Support wheel mounting....................................................................................................... M3.9-4220-005
SECTION M4 ELECTRICAL MAINTENANCE
X X. X X ..................................... Basic electrics .......................................................................................................................... M4.0-0000-001
X X. X X ............................................ Wiring colour code ................................................................................................................ M4.0-0000-001
X X. X X ............................................ Colour coding in accordance with DIN 47100...................................................................... M4.0-1710-002
3. Printed in Germany
REVISION DESCRIPTION SERIAL NUMBER PAGE
OF UNITS IDENTIFICATION
USEDFOR NUMBER
NUMBER FROM: DATE
DATE TO: DATE
INDEX
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
IDX - 4220 - 002 IDX - 4220 - 002
X X. X X ............................................ Index of abbreviations switch symbols ............................................................................... M4.0-0000-003
X X. X X ............................................ Typical electrical symbols ..................................................................................................... M4.0-0000-005
X X. X X ............................................ Transistor control with pulse width modulation ................................................................... M4.0-4220-006
X X. X X ..................................... Electrical components ........................................................................................................... M4.2-4220-001
X X. X X ............................................ Switches ............................................................................................................................... M4.2-4220-001
X X. X X ..................................... Controller ................................................................................................................................. M4.3-1710-001
X X. X X ............................................ General.................................................................................................................................. M4.3-1710-001
X X. X X ............................................ Explanation of function ......................................................................................................... M4.3-1710-002
X X. X X ............................................ Pilot wire pins ........................................................................................................................ M4.3-1710-007
X X. X X ............................................ Adjustment panel .................................................................................................................. M4.3-1710-008
X X. X X ............................................ LED Codes ............................................................................................................................ M4.3-1710-009
X X. X X ............................................ Maintenance .......................................................................................................................... M4.3-1710-011
X X. X X ............................................ Removal / installation ............................................................................................................ M4.3-1710-012
X X. X X ............................................ Safety instruction ................................................................................................................. M4.3-1710-013
X X. X X ............................................ Controler check..................................................................................................................... M4.3-1710-014
X X. X X ..................................... Programmer ............................................................................................................................. M4.4-1710-001
X X. X X ............................................ General.................................................................................................................................. M4.4-1710-001
X X. X X ............................................ Keypad definition .................................................................................................................. M4.4-1710-002
X X. X X ............................................ Operationg modes ................................................................................................................ M4.4-1710-006
X X. X X ..................................... Values and fault codes for Controller ................................................................................ M4.5-4220-001
X ..... X................................................ Controller settings ................................................................................................................. M4.5-4220-001
.. X..... X ............................................ Controller settings ................................................................................................................. M4.5-4220-003
X X. X X ............................................ Program menu ....................................................................................................................... M4.5-1710-005
X X. X X ............................................ Test menu .............................................................................................................................. M4.5-1710-006
X X. X X ............................................ Diagnostic and special diagnostic menu .............................................................................. M4.5-1710-007
X X. X X ............................................ Special program menu .......................................................................................................... M4.5-1710-008
X X. X X ............................................ Trouble shooting chart .......................................................................................................... M4.5-1710-009
X X. X X ............................................ Fault recovery ....................................................................................................................... M4.5-1710-012
X X. X X ..................................... Battery level indicator/Operationg hours counter........................................................... M4.6-4220-001
X X. X X ..................................... Key Switch ................................................................................................................................ M4.8-4220-001
X X. X X ............................................ Disassembly/Assembly ........................................................................................................ M4.8-4220-001
X X. X X ............................................ Reverse safety switch ......................................................................................................... M4.8-4220-002
X X. X X ............................................ Drive switch .......................................................................................................................... M4.8-4220-002
X X. X X ............................................ Switch raise/lower ............................................................................................................... M4.8-4220-005
X X. X X ............................................ Horn switch .......................................................................................................................... M4.8-4220-006
X X. X X ............................................ Speed limiter switch .............................................................................................................. M4.8-4220-006
X X. X X ............................................ Brake switch ......................................................................................................................... M4.8-4220-007
X X. X X ............................................ Override switch .................................................................................................................... M4.8-4220-009
X X. X X ............................................ Emergency off switch .......................................................................................................... M4.8-4220-010
X X. X X ............................................ Distributor board .............................................................................................................. M4.9-4220-001
X X. X X ............................................ Motor ................................................................................................................................... M4.10-4220-001
X X. X X .................................................. General ........................................................................................................................... M4.10-4220-001
X ..... X...................................................... Pump motor ..................................................................................................................... M4.10-4220-002
X X. X X ........................................................ Disassembly/Assembly ........................................................................................... M4.10-4220-002
X X. X X ........................................................ Maintenance/Repair ................................................................................................. M4.10-4220-003
.. X..... X ........................................................ Pump motor............................................................................................................... M4.10-4220-006
X X. X X .................................................. Drive motor ..................................................................................................................... M4.10-4220-008
X X. X X ........................................................ Disassembly ............................................................................................................. M4.10-4220-006
X X. X X ........................................................ Repair ....................................................................................................................... M4.10-4220-007
X X. X X ........................................................ Assembly ................................................................................................................. M4.10-4220-009
X X. X X ........................................................ Maintenance ............................................................................................................. M4.10-4220-009
X X. X X ............................................ Electrics panel ................................................................................................................... M4.11-4220-001
X X. X X .................................................. General ........................................................................................................................... M4.11-4220-001
4. Printed in Germany
REVISION DESCRIPTION SERIAL NUMBER PAGE
OF UNITS IDENTIFICATION
USEDON NUMBER
NUMBER FROM: DATE
DATE TO: DATE
INDEX
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
X X. X X ..................................... Direction of contactor ............................................................................................................. M4.11-4220-002
X X. X X ............................................ General.................................................................................................................................. M4.11-4220-002
X X. X X ............................................ Disassembly .......................................................................................................................... M4.11-4220-002
X X. X X ............................................ Repairs .................................................................................................................................. M4.11-4220-003
X X. X X ..................................... Pump contactor ....................................................................................................................... M4.11-4220-004
X X. X X ............................................ General.................................................................................................................................. M4.11-4220-004
X X. X X ............................................ Disassembly .......................................................................................................................... M4.11-4220-004
X X. X X ............................................ Repairs .................................................................................................................................. M4.11-4220-004
X X. X X ..................................... Battery ........................................................................................................................................ M4.12-4220-001
X X. X X ............................................ General.................................................................................................................................. M4.12-4220-001
X X. X X ............................................ Checking the electrolyte level ............................................................................................... M4.12-4220-001
X X. X X ............................................ Charging the battery ............................................................................................................. M4.12-4220-002
X X. X X ............................................ Maintenance .......................................................................................................................... M4.12-4220-004
X X. X X ..................................... Battery connections ............................................................................................................... M4.12-4220-005
X X. X X ............................................ General.................................................................................................................................. M4.12-4220-005
X X. X X ............................................ Disassembly .......................................................................................................................... M4.12-4220-005
X X. X X ............................................ Repairs .................................................................................................................................. M4.12-4220-005
X X. X X ............................................ Assembly .............................................................................................................................. M4.12-4220-006
X X. X X ..................................... Test procedures (PMT) .......................................................................................................... M4.20-4220-001
X X. X X ............................................ General.................................................................................................................................. M4.20-4220-001
SECTION M5 BRAKE MAINTENANCE
X X. X X ..................................... Brakes system ........................................................................................................................ M5.0-4220-001
X X. X X ............................................ Genral.................................................................................................................................... M5.0-4220-001
X X. X X ............................................ Setting ................................................................................................................................... M5.0-4220-003
SECTION M6 STEERING MAINTENANCE
X X. X X ..................................... Steering ..................................................................................................................................... M6.0-4220-001
X X. X X ............................................ General.................................................................................................................................. M6.0-4220-001
X X. X X ............................................ Removal of control handle .................................................................................................... M6.0-4220-002
X X. X X .................................................. Cross joint ....................................................................................................................... M6.0-4220-004
X X. X X ............................................ Chain tensioning device ........................................................................................................ M6.0-4220-005
X X. X X ............................................ Steering chain ....................................................................................................................... M6.0-4220-006
SECTION M7 MAST MAINTENANCE
X X. X X ..................................... Mast ............................................................................................................................................ M7.0-4220-001
X X. X X ............................................ General.................................................................................................................................. M7.0-4220-001
X X. X X ............................................ TL Mast.................................................................................................................................. M7.0-4220-001
X X. X X ............................................ TF Mast.................................................................................................................................. M7.0-4220-001
X X. X X ............................................ TT Mast.................................................................................................................................. M7.0-4220-002
X X. X X ............................................ Mast disassembly/assembly ................................................................................................ M7.0-4220-002
X X. X X ............................................ Fork carriage disassembly/assembly .................................................................................. M7.0-4220-003
X X. X X ............................................ Mast maintenance ................................................................................................................. M7.0-4220-004
X X. X X .................................................. Greasing roller tracks ..................................................................................................... M7.0-4220-004
X X. X X .................................................. Roller disassembly ......................................................................................................... M7.0-4220-005
X X. X X ..................................... Lift chain inspection ............................................................................................................... M7.5-0000-001
X X. X X ............................................ General.................................................................................................................................. M7.5-0000-001
X X. X X ............................................ Lubrication ............................................................................................................................ M7.5-0000-001
X X. X X ............................................ Identifying damages .............................................................................................................. M7.5-0000-002
X X. X X ..................................... Gabelzinkenprüfung ............................................................................................................... M7.8-0000-001
X X. X X ............................................ General.................................................................................................................................. M7.8-0000-001
X X. X X ............................................ Fork identification .................................................................................................................. M7.8-0000-001
IDX - 4220 - 003 IDX - 4220 - 003
5. Printed in Germany
REVISION DESCRIPTION SERIAL NUMBER PAGE
OF UNITS IDENTIFICATION
USEDFOR NUMBER
NUMBER FROM: DATE
DATE TO: DATE
INDEX
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
IDX - 4220 - 004 IDX - 4220 - 004
X X. X X ............................................ Repairs .................................................................................................................................. M7.8-0000-002
SECTION M8 CYLINDER MAINTENANCE
X X. X X ..................................... Cylinder ..................................................................................................................................... M8.0-4220-001
X X. X X ............................................ General.................................................................................................................................. M8.0-4220-001
X X. X X ............................................ Simplex mast cylinder ........................................................................................................... M8.0-4220-001
X X. X X ............................................ Lifting cylinder ....................................................................................................................... M8.0-4220-002
SECTION M9 COVERS
X X. X X ..................................... Panels/Covers .......................................................................................................................... M9.0-4220-001
X X. X X ............................................ General.................................................................................................................................. M9.0-4220-001
X X. X X ............................................ Protective cover.................................................................................................................... M9.0-4220-001
X X. X X ............................................ Battery cover ........................................................................................................................ M9.0-4220-001
X X. X X ............................................ Nuckle cover ......................................................................................................................... M9.0-4220-002
SECTION DIA WIRING DIAGRAMS
X X. X X ..................................... Electrical diagrams ................................................................................................................. DIA-4220-001X
X X. X X ............................................ Schematic ............................................................................................................................. DIA-4220-001X
X X. X X ............................................ Distribution panel................................................................................................................... DIA-4220-002X
X X. X X ............................................ Handle and BDI ...................................................................................................................... DIA-4220-003X
X X. X X ............................................ Traction controller ................................................................................................................. DIA-4220-004X
X X. X X ............................................ Brake/Option: charger .......................................................................................................... DIA-4220-005X
X X. X X ..................................... Electrical diagrams ................................................................................................................. DIA-4220-025X
X X. X X ............................................ Schematic ............................................................................................................................. DIA-4220-025X
X X. X X ............................................ Distribution panel................................................................................................................... DIA-4220-026X
X X. X X ............................................ Handle and BDI ...................................................................................................................... DIA-4220-027X
X X. X X ............................................ Traction controller ................................................................................................................. DIA-4220-028X
X X. X X ............................................ Brake/Option: charger .......................................................................................................... DIA-4220-029X
X X. X X ............................................ Propotional electronic ........................................................................................................... DIA-4220-030X
SECTION HYD HYDRAULIC SCHEMATICS
X X. X X ..................................... Hydraulck Schematic .............................................................................................................. HYD-4220-001
X X. X X ............................................ Simplex .................................................................................................................................. HYD-4220-001
X X. X X ............................................ Duplex ................................................................................................................................... HYD-4220-002
X X. X X ............................................ Triplex.................................................................................................................................... HYD-4220-002
X X. X X ............................................ Simplex .................................................................................................................................. HYD-4220-003
X X. X X ............................................ Duplex ................................................................................................................................... HYD-4220-004
X X. X X ............................................ Triplex.................................................................................................................................... HYD-4220-004
SECTION WZ TOOLS
X X. X X ..................................... Tools ........................................................................................................................................... WZ -4220-001
6. Printed in Germany
REVISION DESCRIPTION SERIAL NUMBER PAGE
OF UNITS IDENTIFICATION
USEDON NUMBER
NUMBER FROM: DATE
DATE TO: DATE
INDEX
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
SECTION 1 POWER UNIT PARTS / COVERS
X X.............................................. Frame with pivoting carriag ........................................................................................................ 1.0-4220-002
....... X X ..................................... Frame with pivoting carriag ........................................................................................................ 1.0-4220-050
X X. X X ..................................... Wheels ......................................................................................................................................... 1.5-4220-002
SECTION 2 HYDRAULIC PARTS
X ..... X......................................... Hydraulic power unit ................................................................................................................... 2.1-4220-002
X ..... X......................................... Hydraulic power unit (Softlift)..................................................................................................... 2.1-4220-025
.. X..... X ..................................... Hydraulic power unit ................................................................................................................... 2.1-4220-050
.. X..... X ..................................... Hydraulic power unit (Softlift)..................................................................................................... 2.1-4220-075
X X. X X ..................................... Hydraulic tank .............................................................................................................................. 2.2-4220-001
X X. X X ..................................... Hydraulic tank . (Softlift) .............................................................................................................. 2.2-4220-025
X ..... X......................................... Control valve ............................................................................................................................... 2.3-4220-002
.. X..... X ..................................... Control valve ............................................................................................................................... 2.3-4220-050
X ..... X......................................... Hydraulic TL Mast ........................................................................................................................ 2.4-4220-002
.. X..... X ..................................... Hydraulic TL Mast ........................................................................................................................ 2.4-4220-050
X ..... X......................................... Hydraulic TF Mast ........................................................................................................................ 2.6-4220-002
.. X..... X ..................................... Hydraulic TF Mast ........................................................................................................................ 2.6-4220-050
.. X..... X ..................................... Hydraulic TT Mast ........................................................................................................................ 2.8-4220-002
X ..... X......................................... Pump and Motor ........................................................................................................................... 2.9-4220-002
.. X..... X ..................................... Pump and Motor ........................................................................................................................... 2.9-4220-050
SECTION 3 DRIVE UNIT PARTS
X X. X X ..................................... Drive unit ...................................................................................................................................... 3.0-4220-002
X X. X X ..................................... Gearbox ....................................................................................................................................... 3.1-4220-002
X X. X X ..................................... Drive motor .................................................................................................................................. 3.2-4220-002
X X. X X ..................................... Knuckel ........................................................................................................................................ 3.3-4220-002
X X. X X ..................................... Knuckel .... (Platform) .................................................................................................................. 3.3-4220-025
SECTION 4 ELECTRICAL PARTS
X X. X X ..................................... Electrical parts ............................................................................................................................. 4.0-4220-002
.............................................................................................................................................................12/96
X X. X X ..................................... Electrical parts ...............................................................................01/97 ................................... 4.0-4220-025
X X. X X ..................................... Electrical parts ............................................................................................................................. 4.0-4220-050
.............................................................................................................................................................12/96
X X. X X ..................................... Electrical parts ...............................................................................01/97 ................................... 4.0-4220-075
X X. X X ..................................... Pump contactor ........................................................................................................................... 4.4-4220-002
X X. X X ..................................... Contactor ..................................................................................................................................... 4.4-2130-050
X X. X X ..................................... Control handle ............................................................................................................................. 4.5-1710-002
.............................................................................................................................................................08/98
X X. X X ..................................... Control handle ...............................................................................09/98 ................................... 4.5-1710-025
X X. X X ..................................... Control handle (Grip) .................................................................................................................. 4.5-1710-050
.............................................................................................................................................................08/98
X X. X X ..................................... Control handle (Grip) ....................................................................09/98 ................................... 4.5-1710-075
X X. X X ..................................... Control handle (Hup cap) ........................................................................................................... 4.5-1710-100
X X. X X ..................................... Control handle (Freezer/Corrosion) .......................................................................................... 4.5-1710-125
.............................................................................................................................................................08/98
X X. X X ..................................... Control handle (Freezer/Corrosion) ............................................09/98 ................................... 4.5-1710-150
X X. X X ..................................... Control handle (Grip/Freezer) .................................................................................................... 4.5-1710-175
.............................................................................................................................................................08/98
X X. X X ..................................... Control handle (Grip/Freezer) ......................................................09/98 ................................... 4.5-1710-200
X X. X X ..................................... Control handle (Hup cap/Freezer) ............................................................................................. 4.5-1710-225
X X. X X ..................................... Powerpack .................................................................................................................................. 4.8-4220-002
.............................................................................................................................................................W-5-3411
X X. X X ..................................... Powerpack ....................................................................................W-5-3412 ............................ 4.8-4220-025
X X. X X ..................................... Emergency Stop .......................................................................................................................... 4.9-4220-002
IDX - 4220 - 005 IDX - 4220 - 005
7. Printed in Germany
REVISION DESCRIPTION SERIAL NUMBER PAGE
OF UNITS IDENTIFICATION
USEDFOR NUMBER
NUMBER FROM: DATE
DATE TO: DATE
INDEX
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
SECTION 5 BRAKE PARTS
X ..... X......................................... Brake ........................................................................................................................................... 5.3-4220-004
.. X..... X ..................................... Brake ........................................................................................................................................... 5.3-4220-006
SECTION 6 STEERING
X X. X X ..................................... Drive unit parts ............................................................................................................................ 6.0-4220-004
SECTION 7 MAST / LIFT STRUCTURE PARTS
X ..... X......................................... TL Mast ........................................................................................................................................ 7.1-4220-002
.. X..... X ..................................... TL Mast ........................................................................................................................................ 7.1-4220-052
X ..... X......................................... TF Mast ........................................................................................................................................ 7.3-4220-002
.. X..... X ..................................... TF Mast ........................................................................................................................................ 7.3-4220-050
.. X..... X ..................................... TT Mast ........................................................................................................................................ 7.5-4220-002
....... X......................................... Fork Carriage ............................................................................................................................... 7.6-4220-002
........... X ..................................... Fork Carriage ............................................................................................................................... 7.6-4220-050
X .................................................. Fork Carriage ............................................................................................................................... 7.6-4220-100
.. X.............................................. Fork Carriage ............................................................................................................................... 7.6-4220-102
X X. X X ..................................... Load backrest ............................................................................................................................. 7.9-4220-002
SECTION 8 CYLINDER PARTS
X ..... X......................................... Lift Cylinder TL Mast.................................................................................................................... 8.1-4220-001
.............................................................................................................................................................12/97
X ..... X......................................... Lift Cylinder TL Mast......................................................................01/98 ................................... 8.1-4220-025
.. X..... X ..................................... Lift Cylinder TL/TT Mast .............................................................................................................. 8.1-4220-050
.............................................................................................................................................................12/97
.. X..... X ..................................... Lift Cylinder TL/TT Mast ................................................................01/98 ................................... 8.1-4220-075
X ..... X......................................... Lift Cylinder TF Mast.................................................................................................................... 8.2-4220-002
.............................................................................................................................................................12/97
X ..... X......................................... Lift Cylinder TF Mast......................................................................01/98 ................................... 8.2-4220-025
.. X..... X ..................................... Lift Cylinder TF Mast.................................................................................................................... 8.2-4220-050
.............................................................................................................................................................12/97
.. X..... X ..................................... Lift Cylinder TF Mast......................................................................01/98 ................................... 8.2-4220-075
X ..... X......................................... Free lift cylinderTF Mast .............................................................................................................. 8.3-4220-002
X ..... X......................................... Free lift cylinderTF Mast .............................................................................................................. 8.3-4220-050
.. X..... X ..................................... Free lift cylinderTF/TT Mast ......................................................................................................... 8.4-4220-002
.............................................................................................................................................................12/97
X X..... X ..................................... Free lift cylinderTF/TT Mast ...........................................................01/98 ................................... 8.4-4220-050
SECTION 9 CABIN/PLATFORM
X X..................................................... Platform .... (Option) .............................................................................................................. 9.0-4220-001
X X. X X ............................................ Covers................................................................................................................................... 9.3-4220-002
X X.....................................................Covers...... (Platform/Option)................................................................................................ 9.3-4220-025
SECTION 10 MISCELLANEOUS SERVICE INFORMATION
X X. X X ..................................... Labels and Decals....................................................................................................................... 10.9-4220-002
X X.............................................. Labels and Decals (Platform/Option) .......................................................................................... 10.9-4220-025
IDX - 4220 - 006 IDX - 4220 - 006
8. Printed in Germany
KORREKTURSTAND BESCHREIBUNG SERIENNUMMER SEITEN
DES IDENTIFIKATIONS
GERÄTES NUMMER
NUMMER VON: DATUM
DATUM BIS: DATUM
INHALTSVERZEICHNIS
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
IDX - 4220 - 001 IDX - 4220 - 001
X .X X.X ...........................................Einleitung ............................................................................................................................ ITD-0000-001
X .X X.X ...........................................Allgemeine Wartungsanweisung ................................................................................. MA-0000-001
ABSCHNITT M1 Schmierung & Einstellung
X .X X.X ...........................................Komponentenzugang ...................................................................................................... M1.0-4220-001
X .X X.X ................................................. Aufbocken des Fahrzeuges .......................................................................................... M1.0-4220-002
X .X X.X ...........................................Prüf- und Wartungsplan .................................................................................................. M1.1-4220-001
X .X X.X ................................................. Wartungsumfang ............................................................................................................ M1.1-4220-001
X .X X.X ................................................. Prüf-u. Wartungsplan 8Std. ............................................................................................ M1.1-4220-002
X .X X.X ................................................. Prüf-u. Wartungsplan 100Std. ........................................................................................ M1.1-4220-004
X .X X.X ................................................. Prüf-u. Wartungsplan 250/500 Std. ............................................................................... M1.1-4220-006
X .X X.X ................................................. Prüf-u. Wartungsplan 1000 Std. ..................................................................................... M1.1-4220-008
X .X X.X ...........................................Schmieren .......................................................................................................................... M1.2-4220-001
X .X X.X ................................................. Allgemeines .................................................................................................................... M1.2-4220-001
X .X X.X ................................................. Schmierpunkte ................................................................................................................ M1.2-4220-004
X .X X.X ...........................................Schmiermittel und Ölempfehlungen ........................................................................... M1.3-0000-001
X .X X.X ...........................................Anzugsmomente .............................................................................................................. M1.9-0000-001
ABSCHNITT M2 WARTUNG HYDRAULIK
X .X X.X ...........................................Hydraulik Funktions- und Schaltzeichen ..................................................................... M2.0-0000-025
X .X X.X ...........................................Hydraulik System .............................................................................................................. M2.1-4220-001
X .X X.X ................................................. Allgemeines .................................................................................................................... M2.1-4220-001
X .X X.X ................................................. Hydrauliköltank ............................................................................................................... M2.1-4220-002
X .X X.X ................................................. Ventilblock ....................................................................................................................... M2.1-4220-005
X .X X.X ................................................. Hydraulikölpumpe ........................................................................................................... M2.1-4220-006
X .X X.X ................................................. Hydraulik System/Softlift ................................................................................................ M2.1-4220-025
X .X X.X ...........................................Hydraulikanlage ................................................................................................................. M2.7-4220-001
X .X X.X ................................................. Entlüften TL/TF und TT Mast .......................................................................................... M2.7-4220-001
ABSCHNITT M3 WARTUNG ANTRIEBSEINHEIT
X .X X.X ...........................................Antriebseinheit ................................................................................................................. M3.0-4220-001
X .X X.X ................................................. Antriebsrad ..................................................................................................................... M3.0-4220-001
X .X X.X ................................................. Getriebe .......................................................................................................................... M3.0-4220-003
X .X X.X ................................................. Getriebe/ Instandsetzung ............................................................................................... M3.0-4220-004
X .X X.X ....................................................... Drehkranzlager ........................................................................................................ M3.0-4220-008
X .X X.X ...........................................Pendelschwinge ............................................................................................................... M3.9-4220-001
X .X X.X ................................................. Allgemeines .................................................................................................................... M3.9-4220-001
X .X X.X ...........................................Räder und Reifen .............................................................................................................. M3.9-4220-003
X .X X.X ................................................. Allgemeines .................................................................................................................... M3.9-4220-003
X .X X.X ................................................. Lastrad Singelachse ...................................................................................................... M3.9-4220-003
X .X X.X ................................................. Lastrad Tandemachse .................................................................................................... M3.9-4220-004
X .X X.X ................................................. Stützradlagerung ............................................................................................................ M3.9-4220-005
ABSCHNITT M4 WARTUNG ELEKTRIK
X .X X.X .................................... Elektrische Grundlagen ......................................................................................................... M4.0-0000-001
X .X X.X ........................................... Farbschlüssel für Leitungen ................................................................................................ M4.0-0000-001
X .X X.X ........................................... Farbcode nach DIN 47100 .................................................................................................... M4.0-1710-002
9. Printed in Germany
KORREKTURSTAND BESCHREIBUNG SERIENUMMER SEITEN
DES IDENTIFIKATIONS
GERÄTES NUMMER
NUMMER VON: DATUM
DATUM BIS: DATUM
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
INHALTSVERZEICHNIS
X .X X.X ........................................... Abkürzungsverzeichnis Schaltsymbole .............................................................................. M4.0-0000-003
X .X X.X ........................................... Elektrische Schaltsymbole .................................................................................................... M4.0-0000-005
X .X X.X ........................................... Motorsteuerung mit Pulsweitemodulation ............................................................................. M4.0-4220-006
X .X X.X .................................... Elektrische Komponenten .................................................................................................... M4.2-4220-001
X .X X.X ...........................................Schalter ................................................................................................................................. M4.2-4220-001
X .X X.X .................................... Fahrsteuerung ......................................................................................................................... M4.3-1710-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M4.3-1710-001
X .X X.X ........................................... Erklärung der einzelenen Funktionen ................................................................................... M4.3-1710-002
X .X X.X ........................................... Steuerleitungsanschlüsse .................................................................................................... M4.3-1710-007
X .X X.X ........................................... Bedienfeld ............................................................................................................................. M4.3-1710-008
X .X X.X ........................................... LED Codes ............................................................................................................................ M4.3-1710-009
X .X X.X ...........................................Wartung ................................................................................................................................ M4.3-1710-011
X .X X.X ........................................... Ausbau/Einbau ...................................................................................................................... M4.3-1710-012
X .X X.X ...........................................Sicherheitshinweise ............................................................................................................. M4.3-1710-013
X .X X.X ........................................... Prüfung Fahrsteuerung ........................................................................................................ M4.3-1710-014
X .X X.X .................................... Programmiergerät .................................................................................................................. M4.4-1710-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M4.4-1710-001
X .X X.X ........................................... Tastenerklärung .................................................................................................................... M4.4-1710-002
X .X X.X ........................................... Betriebsmenüs ...................................................................................................................... M4.4-1710-006
X .X X.X .................................... Einstellwerte und Fehlermeldungen für Fahrsteuerung .............................................. M4.5-4220-001
X ..... X................................................ Einstellwerte Fahrsteuerung ................................................................................................ M4.5-4220-001
...X .....X ........................................... Einstellwerte Fahrsteuerung ................................................................................................ M4.5-4220-003
X .X X.X ........................................... Menüs Programmiergeräte.................................................................................................... M4.5-1710-005
X .X X.X ........................................... Testmenü ............................................................................................................................... M4.5-1710-006
X .X X.X ........................................... Diagnosemenü und Spezial Diagnosemenü ......................................................................... M4.5-1710-007
X .X X.X ........................................... Spezial Programmenü ........................................................................................................... M4.5-1710-008
X .X X.X ........................................... Fehlersuchanleitung ............................................................................................................. M4.5-1710-010
X .X X.X ........................................... Fehlerrückstellung ................................................................................................................ M4.5-1710-012
X .X X.X .................................... Batterieentladeanzeige/Betriebsstundenzähler ............................................................. M4.6-4220-001
X .X X.X .................................... Schlüsselschalter ................................................................................................................... M4.8-4220-001
X .X X.X ........................................... Ausbau/Einbau ...................................................................................................................... M4.8-4220-001
X .X X.X ...........................................Umkehrschutzschalter .......................................................................................................... M4.8-4220-002
X .X X.X ...........................................Fahrschalter .......................................................................................................................... M4.8-4220-002
X .X X.X ........................................... Schalter Heben/Senken ........................................................................................................ M4.8-4220-005
X .X X.X ...........................................Signalhornschalter ................................................................................................................ M4.8-4220-006
X .X X.X ...........................................Geschwindigkeitsbegrenzungsschalter .............................................................................. M4.8-4220-006
X .X X.X ...........................................Bremsschalter ....................................................................................................................... M4.8-4220-007
X .X X.X ...........................................Overrideschalter ................................................................................................................... M4.8-4220-009
X .X X.X ........................................... Not-Aus Schalter .................................................................................................................. M4.8-4220-010
X .X X.X .................................... Verteilerplatine ........................................................................................................................ M4.9-4220-001
X .X X.X .................................... Motoren ..................................................................................................................................... M4.10-4220-001
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.10-4220-001
X ..... X................................................ Pumpenmotor ........................................................................................................................ M4.10-4220-002
X .X X.X ................................................. Aus-/Einbau .................................................................................................................... M4.10-4220-002
X .X X.X ................................................. Wartung/Instandsetzung ................................................................................................ M4.10-4220-003
X ..... X................................................ Pumpenmotor ........................................................................................................................ M4.10-4220-006
X .X X.X ........................................... Fahrmotor .............................................................................................................................. M4.10-4220-008
X .X X.X ................................................. Ausbau ........................................................................................................................... M4.10-4220-006
X .X X.X ................................................. Instandsetzung ............................................................................................................... M4.10-4220-007
X .X X.X ................................................. Einbau ............................................................................................................................. M4.10-4220-009
X .X X.X ................................................. Wartung .......................................................................................................................... M4.10-4220-009
X .X X.X .................................... Elektrotafel ............................................................................................................................... M4.11-4220-001
IDX - 4220 - 002 IDX - 4220 - 002
10. Printed in Germany
KORREKTURSTAND BESCHREIBUNG SERIENNUMMER SEITEN
DES IDENTIFIKATIONS
GERÄTES NUMMER
NUMMER VON: DATUM
DATUM BIS: DATUM
INHALTSVERZEICHNIS
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
IDX - 4220 - 003 IDX - 4220 - 003
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.11-4220-001
X .X X.X .................................... Fahrrichtungsschütz .............................................................................................................. M4.11-4220-002
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.11-4220-002
X .X X.X ...........................................Ausbau.................................................................................................................................. M4.11-4220-002
X .X X.X ...........................................Instandsetzung ..................................................................................................................... M4.11-4220-003
X .X X.X .................................... Hubschütz ................................................................................................................................. M4.11-4220-004
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.11-4220-004
X .X X.X ...........................................Ausbau.................................................................................................................................. M4.11-4220-004
X .X X.X ...........................................Instandsetzung ..................................................................................................................... M4.11-4220-004
X .X X.X .................................... Baterrie ...................................................................................................................................... M4.12-4220-001
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.12-4220-001
X .X X.X ........................................... Elektrolytstand (prüfen) ........................................................................................................ M4.12-4220-001
X .X X.X ........................................... Baterrie laden ........................................................................................................................ M4.12-4220-002
X .X X.X ...........................................Wartung ................................................................................................................................ M4.12-4220-004
X .X X.X .................................... Baterriesteckverbindung ...................................................................................................... M4.12-4220-005
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.12-4220-005
X .X X.X ...........................................Ausbau.................................................................................................................................. M4.12-4220-005
X .X X.X ...........................................Instandsetzung ..................................................................................................................... M4.12-4220-005
X .X X.X ...........................................Einbau.................................................................................................................................... M4.12-4220-006
X .X X.X .................................... Testverfahren (PMT) .............................................................................................................. M4.20-4220-001
X .X X.X ........................................... Allegmeines ........................................................................................................................... M4.20-4220-001
ABSCHNITT M5 WARTUNG BREMSE
X .X X.X .................................... Bremssystem .......................................................................................................................... M5.0-4220-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M5.0-4220-001
X .X X.X ........................................... Einstellungen ......................................................................................................................... M5.0-4220-003
ABSCHNITT M6 WARTUNG LENKUNG
X .X X.X .................................... Lenkung .................................................................................................................................... M6.0-4220-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M6.0-4220-001
X .X X.X ........................................... Ausbau Lenkeinheit .............................................................................................................. M6.0-6220-002
X .X X.X ................................................. Kreuzgelenk .................................................................................................................... M6.0-4220-004
X .X X.X ...........................................Kettenspanner ...................................................................................................................... M6.0-4220-005
X .X X.X ........................................... Lenkkette ............................................................................................................................... M6.0-4220-006
ABSCHNITT M7 WARTUNG MAST
X .X X.X .................................... Hubgerüst ................................................................................................................................. M7.0-4220-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M7.0-4220-001
X .X X.X ........................................... Hubgerüst TL ........................................................................................................................ M7.0-4220-001
X .X X.X ........................................... Hubgerüst TF ........................................................................................................................ M7.0-4220-001
X .X X.X ........................................... Hubgerüst TT ........................................................................................................................ M7.0-4220-002
X .X X.X ...........................................Hubgerüstausbau/-einbau .................................................................................................... M7.0-4220-002
X .X X.X ...........................................Gabelträgerausbau/-einbau ................................................................................................. M7.0-4220-003
X .X X.X ........................................... Wartung/Mast ........................................................................................................................ M7.0-4220-004
X .X X.X ................................................. Rollbahnen fetten ........................................................................................................... M7.0-4220-004
X .X X.X ................................................. Rollen ausbau ................................................................................................................. M7.0-4220-005
X .X X.X .................................... Hubkettenprüfung .................................................................................................................. M7.5-0000-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M7.5-0000-001
X .X X.X ........................................... Schmieren ............................................................................................................................. M7.5-0000-001
X .X X.X ........................................... Schäden erkennen ............................................................................................................... M7.5-0000-002
X .X X.X .................................... Gabelzinkenprüfung ............................................................................................................... M7.8-0000-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M7.8-0000-001
X .X X.X ........................................... Gabelkennzeichnung ............................................................................................................ M7.8-0000-001
11. Printed in Germany
KORREKTURSTAND BESCHREIBUNG SERIENUMMER SEITEN
DES IDENTIFIKATIONS
GERÄTES NUMMER
NUMMER VON: DATUM
DATUM BIS: DATUM
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
INHALTSVERZEICHNIS
X .X X.X ........................................... Reperaturen .......................................................................................................................... M7.8-0000-002
ABSCHNITT M8 WARTUNG ZYLINDER
X .X X.X .................................... Zylinder...................................................................................................................................... M8.0-4220-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M8.0-4220-001
X .X X.X ........................................... Simplexzylinder ..................................................................................................................... M8.0-4220-001
X .X X.X ........................................... Hubzylinder ........................................................................................................................... M8.0-4220-002
X .X X.X ........................................... Ausbau / Einbau von Stangendichtungen ............................................................................ M8.0-0000-003
ABSCHNITT M9 WARTUNG VERKLEIDUNGEN
X .X X.X .................................... Verkleidungen ......................................................................................................................... M9.0-4220-001
X .X X.X ........................................... Allgemeines ........................................................................................................................... M9.0-4220-001
X .X X.X ...........................................Abdeckhaube ........................................................................................................................ M9.0-4220-001
X .X X.X ........................................... Batteriedeckel ....................................................................................................................... M9.0-4220-001
ABSCHNITT DIA SCHALTPLAN
X .X X.X .................................... Schaltplan .................................................................................................................................. DIA-4220-001X
X .X X.X ........................................... Blockdiagramm ...................................................................................................................... DIA-4220-001X
X .X X.X ........................................... Verteilerplatine ...................................................................................................................... DIA-4220-002X
X .X X.X ........................................... Deichsel- und Kombiinstrument ............................................................................................ DIA-4220-003X
X .X X.X ........................................... Fahrsteuerung Curtis ............................................................................................................ DIA-4220-004X
X .X X.X ........................................... Bremse und Ladegerät ......................................................................................................... DIA-4220-005X
X .X X.X .................................... Schaltplan Softlift .................................................................................................................... DIA-4220-025X
X .X X.X ........................................... Blockdiagramm ...................................................................................................................... DIA-4220-025X
X .X X.X ........................................... Verteilerplatine ...................................................................................................................... DIA-4220-026X
X .X X.X ........................................... Deichsel- und Kombiinstrument ............................................................................................ DIA-4220-027X
X .X X.X ........................................... Fahrsteuerung Curtis ............................................................................................................ DIA-4220-028X
X .X X.X ........................................... Bremse und Ladegerät ......................................................................................................... DIA-4220-029X
X .X X.X ........................................... Proportional-Steuerung ......................................................................................................... DIA-4220-030X
ABSCHNITT HYD HYDRAULIK SCHEMA
X .X X.X .................................... Hydraulik Schema.................................................................................................................... HYD-4220-001
X .X X.X ...........................................Simplex .................................................................................................................................. HYD-4220-001
X .X X.X ........................................... Duplex ................................................................................................................................... HYD-4220-002
X .X X.X ........................................... Triplex.................................................................................................................................... HYD-4220-002
X .X X.X ...........................................Simplex .................................................................................................................................. HYD-4220-003
X .X X.X ........................................... Duplex ................................................................................................................................... HYD-4220-004
X .X X.X ........................................... Triplex.................................................................................................................................... HYD-4220-004
ABSCHNITT WZ WERKZEUGE
X .X X.X .................................... Werkzeug .................................................................................................................................. WZ-4220-001
IDX - 4220 - 004 IDX - 4220 - 004
12. Printed in Germany
KORREKTURSTAND BESCHREIBUNG SERIENNUMMER SEITEN
DES IDENTIFIKATIONS
GERÄTES NUMMER
NUMMER VON: DATUM
DATUM BIS: DATUM
INHALTSVERZEICHNIS
WE
1.25t
WE
1.6t
WS
1.35t
WS
1.8t
ABSCHNITT 1 RAHMEN- / ABDECKUNGSTEILE
X .X ............................................. Rahmen mit Pendelschwinge ...................................................................................................... 1.0-4220-002
....... X.X .................................... Rahmen mit Pendelschwinge ...................................................................................................... 1.0-4220-050
X .X X.X .................................... Räder ........................................................................................................................................... 1.5-4220-002
ABSCHNITT 2 HYDRAULIKTEILE
X ..... X......................................... Hydraulikaggregat ....................................................................................................................... 2.1-4220-002
X ..... X......................................... Hydraulikaggregat (Softlift) ......................................................................................................... 2.1-4220-025
...X .....X .................................... Hydraulikaggregat ....................................................................................................................... 2.1-4220-050
...X .....X .................................... Hydraulikaggregat (Softlift) ......................................................................................................... 2.1-4220-075
X .X X.X .................................... Hydrauliktank ............................................................................................................................... 2.2-4220-001
X .X X.X .................................... Hydrauliktank .. (Softlift) .............................................................................................................. 2.2-4220-025
X ..... X......................................... Steuerventil .................................................................................................................................. 2.3-4220-002
...X .....X .................................... Steuerventil .................................................................................................................................. 2.3-4220-050
X ..... X......................................... Hydraulik TL Mast ........................................................................................................................ 2.4-4220-002
...X .....X .................................... Hydraulik TL Mast ........................................................................................................................ 2.4-4220-050
X ..... X......................................... Hydraulik TF Mast ........................................................................................................................ 2.6-4220-002
...X .....X .................................... Hydraulik TF Mast ........................................................................................................................ 2.6-4220-050
...X .....X .................................... Hydraulik TT Mast ........................................................................................................................ 2.8-4220-002
X ..... X......................................... Pumpmotor ................................................................................................................................... 2.9-4220-002
...X .....X .................................... Pumpmotor ................................................................................................................................... 2.9-4220-050
ABSCHNITT 3 TEILE DER ANTRIEBSEINHEIT
X .X X.X .................................... Antriebseinheit ............................................................................................................................ 3.0-4220-002
X .X X.X .................................... Getriebe ....................................................................................................................................... 3.1-4220-002
X .X X.X .................................... Fahrmotor .................................................................................................................................... 3.2-4220-002
X .X X.X .................................... Deichsellagerung ......................................................................................................................... 3.3-4220-002
X .X X.X .................................... Deichsellagerung (Plattform) ....................................................................................................... 3.3-4220-025
ABSCHNITT 4 ELEKTROTEILE
X .X X.X .................................... Elektrik .......................................................................................................................................... 4.0-4220-002
.............................................................................................................................................................12/96
X .X X.X .................................... Elektrik ............................................................................................01/97 ................................... 4.0-4220-025
X .X X.X .................................... Elektrik .......................................................................................................................................... 4.0-4220-050
.............................................................................................................................................................12/96
X .X X.X .................................... Elektrik ............................................................................................01/97 ................................... 4.0-4220-075
X .X X.X .................................... Pumpschütz ................................................................................................................................. 4.4-4220-002
X .X X.X .................................... Fahrschütz .................................................................................................................................. 4.4-4220-050
X .X X.X .................................... Deichsel ....................................................................................................................................... 4.5-1710-002
.............................................................................................................................................................08/98
X .X X.X .................................... Deichsel .........................................................................................09/98 ................................... 4.5-1710-025
X .X X.X .................................... Deichsel ... (Griff) ....................................................................................................................... 4.5-1710-050
.............................................................................................................................................................08/98
X .X X.X .................................... Deichsel ... (Griff) .........................................................................09/98 ................................... 4.5-1710-075
X .X X.X .................................... Deichsel ... (Kappe) .................................................................................................................... 4.5-1710-100
X .X X.X .................................... Deichsel ... (Kühlhaus)................................................................................................................ 4.5-1710-125
.............................................................................................................................................................08/98
X .X X.X .................................... Deichsel ... (Kühlhaus)..................................................................09/98 ................................... 4.5-1710-150
X .X X.X .................................... Deichsel ... (Griff/Kühlhaus) ....................................................................................................... 4.5-1710-175
.............................................................................................................................................................08/98
X .X X.X .................................... Deichsel ... (Griff/Kühlhaus) .........................................................09/98 ................................... 4.5-1710-200
X .X X.X .................................... Deichsel ... (Kappe/Kühlhaus) .................................................................................................... 4.5-1710-225
X .X X.X .................................... Batterie/Ladegerät ....................................................................................................................... 4.8-4220-002
.............................................................................................................................................................W-5-3411
X .X X.X .................................... Batterie/Ladegerät .........................................................................W-5-3412 ............................ 4.8-4220-025
X .X X.X .................................... Not-Aus ....................................................................................................................................... 4.9-4220-002
IDX - 4220 - 005 IDX - 4220 - 005