This document discusses advanced materials and composites tooling solutions from Huntsman. It begins with an overview of the design and manufacturing process from design models to master models to composite tools. It then discusses various RenShape board materials and RenPaste seamless modeling pastes that can be used to create design and master models. Several epoxy resin systems for composite tooling like RenLam, Ren, and RenGel are also highlighted. New developments in infusion resins with long pot life and high heat resistance are introduced. The document concludes with a case study of an Araldite solution used to create large composite molds for Airbus aircraft.
This document summarizes an epoxy resin system for sheet molding compounds that provides high performance. The 4-component system offers easy processing, compatibility with carbon fibers, high glass transition temperature, and excellent mechanical properties. It can be formulated to adjust reactivity and provides robust performance and good adhesion to reinforcement fibers like carbon and glass. The starting formulation and recommended cure cycle are provided along with neat resin properties showing high modulus, strength and toughness.
This document summarizes Huntsman Advanced Materials' composite solutions for the automotive industry, including fast curing resin systems for body structures and leaf springs. It outlines various epoxy resin systems tailored for different composite manufacturing processes like wet compression molding, resin transfer molding, and a new dynamic fluid compression molding process. It also provides property data and descriptions of resin systems qualified for automotive wheel and preform production. Simulation tools are discussed which can optimize composite part design and manufacturing.
This document discusses advanced materials for improving performance in automotive electronics. It focuses on insulation and encapsulation systems for ignition coils, electric motors, inverters/converters, and electronic control units. Three insulation systems are described for ignition coils with different properties. Encapsulation systems are discussed for various electric vehicle components to provide thermal endurance, crack resistance, and other benefits. Project examples are provided on developing high temperature electronics for electric vehicles.
This document discusses solutions for improving insulation performance in generators and motors. It provides encapsulation and impregnation solutions for low and high voltage applications that offer benefits like high mechanical strength, excellent dielectric properties, and high temperature resistance. It also discusses solutions for small motors, generators, and rotating machines that improve endurance, enable fast processibility, and provide high thermal conductivity and resistance to cracking and heat. The document promotes a partnership between Huntsman and Isovolta for a certified, solvent-free Class H insulation system tested and approved as a combination of impregnation resin and mica tape.
Huntsman Advanced Materials produces and develops specialty epoxy resins and curing agents for high-performance applications. It has a large portfolio of epoxy chemistries including bisphenol A, bisphenol F, novolac, cycloaliphatic, and other specialty resins. Huntsman works with formulators to identify the best resins and pre-formulated products to meet specific formulation requirements and help customers optimize processes and quickly bring products to market. The company has been a global partner and innovator in this industry for over 60 years.
This document provides an overview of advanced materials from Huntsman including epoxy resins and hardeners. It describes various product lines of epoxy phenol novolac resins, glycidyl-amine based epoxy resins, hydroxyl phenyl based epoxy resins, and aromatic amine based hardeners. It includes information on product selection, thermo-mechanical properties, kinetics, and mechanical properties. The document aims to help users select the appropriate materials and understand their performance characteristics.
The document provides information on various advanced epoxy resin materials and hardeners/accelerators from Huntsman Advanced Materials. It describes the key characteristics and applications of different resin products including Araldite MY 790 (lowest viscosity BPA resin), Tactix 556 (low moisture absorption phenol novolac resin), Araldite MY 0610 (low viscosity TGMAP resin with high modulus and Tg), and Tactix 742 (tri-functional resin with highest temperature resistance). It also compares the properties of different resins such as Tg and water absorption when cured.
This document discusses several fire-resistant materials for aircraft interiors, including structural thermoset composites, adhesives, and syntactics. It introduces Araldite FST 40002/40003, a structural fire-resistant thermoset composite system for direct liquid processing of complex parts. It also introduces Araldite MT 35710 FST, a cost-effective and environmentally friendly benzoxazine alternative to phenolics for prepreg and RTM processing of semi-structural parts. Finally, it discusses several fire-resistant adhesives and syntactics for aircraft interior applications that were developed to meet market demands for fast assembly, regulatory compliance, weight savings, and fire-resistant performance.
This document summarizes an epoxy resin system for sheet molding compounds that provides high performance. The 4-component system offers easy processing, compatibility with carbon fibers, high glass transition temperature, and excellent mechanical properties. It can be formulated to adjust reactivity and provides robust performance and good adhesion to reinforcement fibers like carbon and glass. The starting formulation and recommended cure cycle are provided along with neat resin properties showing high modulus, strength and toughness.
This document summarizes Huntsman Advanced Materials' composite solutions for the automotive industry, including fast curing resin systems for body structures and leaf springs. It outlines various epoxy resin systems tailored for different composite manufacturing processes like wet compression molding, resin transfer molding, and a new dynamic fluid compression molding process. It also provides property data and descriptions of resin systems qualified for automotive wheel and preform production. Simulation tools are discussed which can optimize composite part design and manufacturing.
This document discusses advanced materials for improving performance in automotive electronics. It focuses on insulation and encapsulation systems for ignition coils, electric motors, inverters/converters, and electronic control units. Three insulation systems are described for ignition coils with different properties. Encapsulation systems are discussed for various electric vehicle components to provide thermal endurance, crack resistance, and other benefits. Project examples are provided on developing high temperature electronics for electric vehicles.
This document discusses solutions for improving insulation performance in generators and motors. It provides encapsulation and impregnation solutions for low and high voltage applications that offer benefits like high mechanical strength, excellent dielectric properties, and high temperature resistance. It also discusses solutions for small motors, generators, and rotating machines that improve endurance, enable fast processibility, and provide high thermal conductivity and resistance to cracking and heat. The document promotes a partnership between Huntsman and Isovolta for a certified, solvent-free Class H insulation system tested and approved as a combination of impregnation resin and mica tape.
Huntsman Advanced Materials produces and develops specialty epoxy resins and curing agents for high-performance applications. It has a large portfolio of epoxy chemistries including bisphenol A, bisphenol F, novolac, cycloaliphatic, and other specialty resins. Huntsman works with formulators to identify the best resins and pre-formulated products to meet specific formulation requirements and help customers optimize processes and quickly bring products to market. The company has been a global partner and innovator in this industry for over 60 years.
This document provides an overview of advanced materials from Huntsman including epoxy resins and hardeners. It describes various product lines of epoxy phenol novolac resins, glycidyl-amine based epoxy resins, hydroxyl phenyl based epoxy resins, and aromatic amine based hardeners. It includes information on product selection, thermo-mechanical properties, kinetics, and mechanical properties. The document aims to help users select the appropriate materials and understand their performance characteristics.
The document provides information on various advanced epoxy resin materials and hardeners/accelerators from Huntsman Advanced Materials. It describes the key characteristics and applications of different resin products including Araldite MY 790 (lowest viscosity BPA resin), Tactix 556 (low moisture absorption phenol novolac resin), Araldite MY 0610 (low viscosity TGMAP resin with high modulus and Tg), and Tactix 742 (tri-functional resin with highest temperature resistance). It also compares the properties of different resins such as Tg and water absorption when cured.
This document discusses several fire-resistant materials for aircraft interiors, including structural thermoset composites, adhesives, and syntactics. It introduces Araldite FST 40002/40003, a structural fire-resistant thermoset composite system for direct liquid processing of complex parts. It also introduces Araldite MT 35710 FST, a cost-effective and environmentally friendly benzoxazine alternative to phenolics for prepreg and RTM processing of semi-structural parts. Finally, it discusses several fire-resistant adhesives and syntactics for aircraft interior applications that were developed to meet market demands for fast assembly, regulatory compliance, weight savings, and fire-resistant performance.
This document provides an overview and comparison of epoxy and polyurethane systems for insulation applications. It discusses the chemistry, features, and benefits of both epoxy and polyurethane systems. Key points covered include epoxy systems providing excellent cross-linking and impregnation with high glass transition temperatures, while polyurethane systems offer advantages such as lower viscosity, reduced exothermic reaction, flexibility, and flame resistance. The document also compares properties like viscosity and exothermic reaction between the two material types.
The document discusses various adhesive bonding solutions for aerospace production, maintenance, and repair. It provides information on epoxy adhesives and syntactics for applications such as panel forming, edge fill, insert potting, and skin repair. Product information and properties are given for different adhesive types, including toughened epoxies, flame retardant syntactics, and high temperature resistant adhesives. Guidelines are also provided for choosing suitable adhesives for composite assembly applications.
This document discusses epoxy resin systems that provide enhanced elongation at break for applications requiring flexibility. It introduces several flexible epoxy building blocks and hardeners that increase elongation compared to conventional bisphenol-A epoxy resins. Product information is provided on viscosity, glass transition temperature, modulus, elongation at break, pot life, and cure time for the different resin and hardener systems.
Huntsman Advanced Materials produces a range of thermosetting composite resin systems for various manufacturing industries. They offer technical support and expertise to help customers optimize processes and develop customized solutions. Their product range includes resin formulations for wet layup, resin transfer molding, infusion, filament winding, and other composites manufacturing methods. Huntsman works with customers to select the best resin system for their needs, improve quality and performance, and accelerate time to market.
This document summarizes accelerators and hardeners for epoxy resins. It discusses products for anhydride, dicyandiamide, and amine hardeners that provide different cure kinetics for applications from room temperature to high temperature curing. Product information includes latency, reactivity, impact on mechanical properties, and processing details. Graphs show kinetics data like viscosity build-up and conversion rates to demonstrate effects of the additives.
This document provides an overview of latent hardeners and accelerators for epoxy resins. It discusses product selection and properties of various latent hardeners and accelerators, including latency, reactivity, impact on mechanical properties, and chemical nature. Graphs show kinetics data like gel time and conversion at different temperatures for different product combinations. Tables provide details on products like Aradur® 1571, 9506, and 9719-1 that allow curing above specific temperatures. The document aims to help users optimize cure control and latency for epoxy applications.
The document discusses adhesive bonding solutions for the railway industry provided by Huntsman Advanced Materials. It describes how adhesives can help improve manufacturing processes, reduce costs, and increase design flexibility, strength, and durability for railway applications. The document provides details on Huntsman's product ranges, including epoxy, polyurethane, methacrylate, and phenolic adhesives. It also includes a table matching specific adhesive products to common railway applications such as carriage structure assembly, interior furnishings, and electrical component bonding.
This document provides information on Huntsman Advanced Materials' insulation solutions for various applications in electrical engineering, including generators and motors, insulators and bushings, switchgears, and dry-type distribution transformers. It describes product lines such as Araldite and Aradur casting and impregnation systems, highlighting their key properties like thermal resistance, flame retardancy, mechanical strength, and chemical resistance. Tables provide details on specific product formulations, their characteristics and recommended manufacturing processes. The document aims to demonstrate Huntsman's expertise and solutions for meeting stringent electrical engineering insulation requirements.
Huntsman Advanced Materials produces epoxy resins, hardeners, and other specialty chemicals for high-performance coatings, construction materials, and other industrial applications. It has a global team of experts that can modify existing products or develop new ones to meet specific customer needs. The document provides an overview of Huntsman's product portfolio including epoxy resins, hardeners, crosslinkers, matting agents, and other components for various markets like coatings, construction materials, and more.
This document provides an overview of advanced material systems from Huntsman for protecting passive components such as transformers, capacitors, and resistors. It describes the key requirements for protecting each component and highlights two product systems - Arathane and Araldite - that provide benefits such as flame retardance, thermal resistance, and lifetime protection. Application and performance details are provided for using the materials with each component type.
The document discusses adhesive bonding solutions for the automotive industry provided by Huntsman. It outlines how adhesives can help automotive manufacturers improve manufacturing processes, secure long-term performance of vehicle assemblies, and enable vehicle lightweighting. The document provides information on Huntsman's range of epoxy, polyurethane, methacrylate, and phenolic adhesives. It also includes application recommendations and specifications for various product lines within the Araldite adhesives range for bonding different automotive components like structural parts, exterior trim, lights, brakes, electronics, and more.
Araldite® FST 40002 / 40003 is an epoxy resin designed for producing interior composite parts for aerospace applications. It has unique properties including high mechanical performance, fire resistance, and compatibility with resin transfer molding, infusion, and pultrusion processes. These properties allow for the efficient production of structural carbon and glass composite parts with maximum weight savings.
Huntsman Advanced Materials provides materials for the wind turbine industry, including composites, adhesives, and repair solutions. They have over 20 years of experience partnering with wind turbine manufacturers to develop reliable and cost-effective materials. Their product portfolio includes resins, hardeners, and adhesives for various composite manufacturing processes and turbine component bonding and repair. Huntsman supports customers through technical expertise, custom product development, and helping optimize manufacturing processes.
IRJET- Influence of Heat Treatment on Internal Stresses and Non-Homogenei...IRJET Journal
The document discusses how adding heat treatment to the manufacturing process of A360 aluminum alloy housing components can reduce internal stresses and non-homogeneity caused by the high-pressure die casting process. Three batches of components were heat treated at different temperatures and times, and their critical quality dimensions were measured after each stage of processing. The results showed that heat treatment helped relieve internal stresses and achieve greater dimensional consistency within specification limits. Adding this step allowed the manufacturing process to operate more stably with reduced defects over the long run.
Using additives to drive coefficient of friction and wear reduction in plasticsmolykotetl
Plastics are increasingly replacing metals in many applications, offering a cheaper yet reliable alternative. Yet material replacement can lead to new lubrication challenges. Presented for the first time at the Polytrib conference in Slovenia, we share exciting new experimental evidence on the effectiveness of additives in both external and internal application.
See experimental results and comparative evidence of Dow Corning® silicone additives, such as Dow Corning® HMB-1103, Dow Corning® 50-011 and Dow Corning® 31-441 pellets and powders. Tested in a range of polyamide (PA) and polyoxymethylene (POM) applications results are compared against commonly used compounds, such as PFTE.
Interested in further information?
Join the discussion below and don’t forget to share the presentation through LinkedIn or Twitter by clicking the buttons below.
White paper - investigating the effects of multiple re-use of Ti6Al4V powder ...Lucy Grainger
- The document investigates the effects of repeatedly re-using Ti6Al4V metal powder in additive manufacturing builds over 38 total builds using a Renishaw AM250 system.
- Analysis found a small but steady increase in oxygen and nitrogen levels in the powder as builds increased, with oxygen levels exceeding specifications after around 16 builds. However, nitrogen levels remained within specifications.
- Physical properties of the powder like particle size distribution and flow were also affected, but the changes were minor and not expected to impact the manufacturing process or part quality.
- It was concluded that repeatedly re-using the powder up to 38 times did not significantly alter the powder properties or composition enough to require powder disposal under normal manufacturing conditions.
Use and Applications of Membranes
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 GENERAL
4.1 What is a Membrane Process?
4.2 What does a Membrane look like?
4.3 Why use Membranes?
4.4 Membrane Types and Polymers Used
5 REVERSE OSMOSIS
5.1 Principles of Reverse Osmosis
5.2 Limitations
5.3 Performance
5.4 Costs
5.5 Worked Example
5.6 Applications
6 MICROFILTRATION AND ULTRAFILTRATION
6.1 Microfiltration
6.2 Ultrafiltration
7 PERVAPORATION
7.1 Classes of Application
7.2 Characteristics
7.3 Costs
7.4 Example - Lurgi Design
7.5 Application - Stripping Organics from Water
8 GAS SEPARATION AND VAPOR PERMEATION
8.1 Gas Separation
8.2 Vapor Permeation
9 LESS COMMON MEMBRANE PROCESSES
9.1 Dialysis
9.2 Electrodialysis
9.3 Electrolysis
9.4 Salt Splitting
10 BIBLIOGRAPHY
TABLES
1 UTILITY CONSUMPTION AND COST COMPARISON
This document discusses adhesive bonding solutions from Huntsman for various assembly applications. It provides information on Huntsman's epoxy, polyurethane, and methacrylate adhesive products, including their properties, benefits, and suitable applications. These adhesives offer benefits over mechanical fastening like uniform stress distribution, fatigue resistance, design flexibility, and aesthetics. The document also emphasizes Huntsman's technical expertise, global presence, and ability to tailor solutions to customer needs.
The document compares the properties of several benzoxazine resins, including their thermal and mechanical properties such as glass transition temperature, viscosity, and flame resistance. The resins show promise as high-performance matrices for composites due to their thermal stability, flame retardancy, and ability to be processed at high temperatures with low moisture absorption. The resins also exhibit good mechanical properties including high modulus and strength along with toughness.
The document discusses several epoxy resin systems from Araldite that can be used for cost-effective manufacturing of lightweight pultruded profiles via the pultrusion process. It provides details on 6 epoxy-anhydride and epoxy-amine resin systems from Araldite, including their glass transition temperatures, suitable fiber types and volumes, processing speeds achieved, and post-cure glass transition temperatures. It also summarizes the properties of a novel hybrid chemistry resin system from Araldite that provides fire resistance.
This document provides an overview and comparison of epoxy and polyurethane systems for insulation applications. It discusses the chemistry, features, and benefits of both epoxy and polyurethane systems. Key points covered include epoxy systems providing excellent cross-linking and impregnation with high glass transition temperatures, while polyurethane systems offer advantages such as lower viscosity, reduced exothermic reaction, flexibility, and flame resistance. The document also compares properties like viscosity and exothermic reaction between the two material types.
The document discusses various adhesive bonding solutions for aerospace production, maintenance, and repair. It provides information on epoxy adhesives and syntactics for applications such as panel forming, edge fill, insert potting, and skin repair. Product information and properties are given for different adhesive types, including toughened epoxies, flame retardant syntactics, and high temperature resistant adhesives. Guidelines are also provided for choosing suitable adhesives for composite assembly applications.
This document discusses epoxy resin systems that provide enhanced elongation at break for applications requiring flexibility. It introduces several flexible epoxy building blocks and hardeners that increase elongation compared to conventional bisphenol-A epoxy resins. Product information is provided on viscosity, glass transition temperature, modulus, elongation at break, pot life, and cure time for the different resin and hardener systems.
Huntsman Advanced Materials produces a range of thermosetting composite resin systems for various manufacturing industries. They offer technical support and expertise to help customers optimize processes and develop customized solutions. Their product range includes resin formulations for wet layup, resin transfer molding, infusion, filament winding, and other composites manufacturing methods. Huntsman works with customers to select the best resin system for their needs, improve quality and performance, and accelerate time to market.
This document summarizes accelerators and hardeners for epoxy resins. It discusses products for anhydride, dicyandiamide, and amine hardeners that provide different cure kinetics for applications from room temperature to high temperature curing. Product information includes latency, reactivity, impact on mechanical properties, and processing details. Graphs show kinetics data like viscosity build-up and conversion rates to demonstrate effects of the additives.
This document provides an overview of latent hardeners and accelerators for epoxy resins. It discusses product selection and properties of various latent hardeners and accelerators, including latency, reactivity, impact on mechanical properties, and chemical nature. Graphs show kinetics data like gel time and conversion at different temperatures for different product combinations. Tables provide details on products like Aradur® 1571, 9506, and 9719-1 that allow curing above specific temperatures. The document aims to help users optimize cure control and latency for epoxy applications.
The document discusses adhesive bonding solutions for the railway industry provided by Huntsman Advanced Materials. It describes how adhesives can help improve manufacturing processes, reduce costs, and increase design flexibility, strength, and durability for railway applications. The document provides details on Huntsman's product ranges, including epoxy, polyurethane, methacrylate, and phenolic adhesives. It also includes a table matching specific adhesive products to common railway applications such as carriage structure assembly, interior furnishings, and electrical component bonding.
This document provides information on Huntsman Advanced Materials' insulation solutions for various applications in electrical engineering, including generators and motors, insulators and bushings, switchgears, and dry-type distribution transformers. It describes product lines such as Araldite and Aradur casting and impregnation systems, highlighting their key properties like thermal resistance, flame retardancy, mechanical strength, and chemical resistance. Tables provide details on specific product formulations, their characteristics and recommended manufacturing processes. The document aims to demonstrate Huntsman's expertise and solutions for meeting stringent electrical engineering insulation requirements.
Huntsman Advanced Materials produces epoxy resins, hardeners, and other specialty chemicals for high-performance coatings, construction materials, and other industrial applications. It has a global team of experts that can modify existing products or develop new ones to meet specific customer needs. The document provides an overview of Huntsman's product portfolio including epoxy resins, hardeners, crosslinkers, matting agents, and other components for various markets like coatings, construction materials, and more.
This document provides an overview of advanced material systems from Huntsman for protecting passive components such as transformers, capacitors, and resistors. It describes the key requirements for protecting each component and highlights two product systems - Arathane and Araldite - that provide benefits such as flame retardance, thermal resistance, and lifetime protection. Application and performance details are provided for using the materials with each component type.
The document discusses adhesive bonding solutions for the automotive industry provided by Huntsman. It outlines how adhesives can help automotive manufacturers improve manufacturing processes, secure long-term performance of vehicle assemblies, and enable vehicle lightweighting. The document provides information on Huntsman's range of epoxy, polyurethane, methacrylate, and phenolic adhesives. It also includes application recommendations and specifications for various product lines within the Araldite adhesives range for bonding different automotive components like structural parts, exterior trim, lights, brakes, electronics, and more.
Araldite® FST 40002 / 40003 is an epoxy resin designed for producing interior composite parts for aerospace applications. It has unique properties including high mechanical performance, fire resistance, and compatibility with resin transfer molding, infusion, and pultrusion processes. These properties allow for the efficient production of structural carbon and glass composite parts with maximum weight savings.
Huntsman Advanced Materials provides materials for the wind turbine industry, including composites, adhesives, and repair solutions. They have over 20 years of experience partnering with wind turbine manufacturers to develop reliable and cost-effective materials. Their product portfolio includes resins, hardeners, and adhesives for various composite manufacturing processes and turbine component bonding and repair. Huntsman supports customers through technical expertise, custom product development, and helping optimize manufacturing processes.
IRJET- Influence of Heat Treatment on Internal Stresses and Non-Homogenei...IRJET Journal
The document discusses how adding heat treatment to the manufacturing process of A360 aluminum alloy housing components can reduce internal stresses and non-homogeneity caused by the high-pressure die casting process. Three batches of components were heat treated at different temperatures and times, and their critical quality dimensions were measured after each stage of processing. The results showed that heat treatment helped relieve internal stresses and achieve greater dimensional consistency within specification limits. Adding this step allowed the manufacturing process to operate more stably with reduced defects over the long run.
Using additives to drive coefficient of friction and wear reduction in plasticsmolykotetl
Plastics are increasingly replacing metals in many applications, offering a cheaper yet reliable alternative. Yet material replacement can lead to new lubrication challenges. Presented for the first time at the Polytrib conference in Slovenia, we share exciting new experimental evidence on the effectiveness of additives in both external and internal application.
See experimental results and comparative evidence of Dow Corning® silicone additives, such as Dow Corning® HMB-1103, Dow Corning® 50-011 and Dow Corning® 31-441 pellets and powders. Tested in a range of polyamide (PA) and polyoxymethylene (POM) applications results are compared against commonly used compounds, such as PFTE.
Interested in further information?
Join the discussion below and don’t forget to share the presentation through LinkedIn or Twitter by clicking the buttons below.
White paper - investigating the effects of multiple re-use of Ti6Al4V powder ...Lucy Grainger
- The document investigates the effects of repeatedly re-using Ti6Al4V metal powder in additive manufacturing builds over 38 total builds using a Renishaw AM250 system.
- Analysis found a small but steady increase in oxygen and nitrogen levels in the powder as builds increased, with oxygen levels exceeding specifications after around 16 builds. However, nitrogen levels remained within specifications.
- Physical properties of the powder like particle size distribution and flow were also affected, but the changes were minor and not expected to impact the manufacturing process or part quality.
- It was concluded that repeatedly re-using the powder up to 38 times did not significantly alter the powder properties or composition enough to require powder disposal under normal manufacturing conditions.
Use and Applications of Membranes
0 INTRODUCTION/PURPOSE
1 SCOPE
2 FIELD OF APPLICATION
3 DEFINITIONS
4 GENERAL
4.1 What is a Membrane Process?
4.2 What does a Membrane look like?
4.3 Why use Membranes?
4.4 Membrane Types and Polymers Used
5 REVERSE OSMOSIS
5.1 Principles of Reverse Osmosis
5.2 Limitations
5.3 Performance
5.4 Costs
5.5 Worked Example
5.6 Applications
6 MICROFILTRATION AND ULTRAFILTRATION
6.1 Microfiltration
6.2 Ultrafiltration
7 PERVAPORATION
7.1 Classes of Application
7.2 Characteristics
7.3 Costs
7.4 Example - Lurgi Design
7.5 Application - Stripping Organics from Water
8 GAS SEPARATION AND VAPOR PERMEATION
8.1 Gas Separation
8.2 Vapor Permeation
9 LESS COMMON MEMBRANE PROCESSES
9.1 Dialysis
9.2 Electrodialysis
9.3 Electrolysis
9.4 Salt Splitting
10 BIBLIOGRAPHY
TABLES
1 UTILITY CONSUMPTION AND COST COMPARISON
This document discusses adhesive bonding solutions from Huntsman for various assembly applications. It provides information on Huntsman's epoxy, polyurethane, and methacrylate adhesive products, including their properties, benefits, and suitable applications. These adhesives offer benefits over mechanical fastening like uniform stress distribution, fatigue resistance, design flexibility, and aesthetics. The document also emphasizes Huntsman's technical expertise, global presence, and ability to tailor solutions to customer needs.
The document compares the properties of several benzoxazine resins, including their thermal and mechanical properties such as glass transition temperature, viscosity, and flame resistance. The resins show promise as high-performance matrices for composites due to their thermal stability, flame retardancy, and ability to be processed at high temperatures with low moisture absorption. The resins also exhibit good mechanical properties including high modulus and strength along with toughness.
The document discusses several epoxy resin systems from Araldite that can be used for cost-effective manufacturing of lightweight pultruded profiles via the pultrusion process. It provides details on 6 epoxy-anhydride and epoxy-amine resin systems from Araldite, including their glass transition temperatures, suitable fiber types and volumes, processing speeds achieved, and post-cure glass transition temperatures. It also summarizes the properties of a novel hybrid chemistry resin system from Araldite that provides fire resistance.
Araldite MT 35710 FST is a low viscosity benzoxazine thermoset resin that offers high structural properties, low toxicity, and fire, smoke and toxicity performance that is superior to phenolic resins. It has a gel time of 140°C when mixed with an accelerator. It is semi-solid at room temperature but has low viscosity at 80°C, making it easy to process. It can be cured at 180°C or ≤ 150°C with accelerators, allowing different manufacturing processes. It offers mechanical properties like a tensile modulus of 4850 MPa when cured in a 2h/150°C + 2h/177°C cycle.
Advanced composite mass production solutions
A new article discusses advances in composites mass production techniques and simulation services dedicated to the automotive industry. Dynamic build compression molding and 3D printing solutions improve manufacturing performance with material models and process simulation. Resin systems and leaf spring designs achieve high toughness, reduced cure times, and optimized mechanical properties for structural automotive parts and lightweight wheels.
This document provides an overview of advanced materials and chemistries from Huntsman Advanced Materials. It discusses Huntsman's global presence, innovation approach, milestones in epoxy and other thermoset resins, regulatory considerations for chemicals, and expectations for partnering with Huntsman to drive innovation. Huntsman constructs new building blocks, manages changes in regulations and supply, and provides focus along the value chain to specialized customers. Working together can help tame commodity markets and create a shared focus on performance and customer needs.
NTPT selected Huntsman Advanced Materials' prepreg system to produce ultra-thin prepreg tapes for luxury watch cases. Huntsman's building blocks were chosen for their ability to meet the criteria for manufacturing very thin tapes and for providing excellent filament bearing properties and resistance to delamination. This allowed the cured tapes to be easily machinable like metal. The collaboration between Huntsman and NTPT was key to developing a high quality, lightweight watch case through matching the proper materials and process.
Araldite® FST 40004 / 40005 is an innovative thermoset resin designed for liquid composite molding processes like RTM, infusion, and pultrusion. It enables efficient production of structural carbon and glass composite parts for railway applications. The resin meets fire safety standards for railway and offers high modulus, fast curing times, and maximized weight savings for composite parts.
Thermistry offers innovative composite resin systems for aerospace interiors. Their comprehensive range is designed for direct liquid processes with unique combinations of mechanical performance and fire resistance according to Boeing and Airbus standards. Key products include:
- A semi-rigid adhesive with high elongation at break for aircraft interiors.
- Composite resin systems for infusion and pultrusion manufacturing capable of withstanding more than 200 production cycles.
- A low-toxicity benzoxazine thermoset resin for high performance showing outstanding flame and smoke properties.
Thermistry provides solutions for aircraft interior parts production with fast curing at low temperature, good processability, and flame/smoke safety. Their adhesives and
The document describes three phenol-functionalized adducts called Araldite DY 1186, Flexibilizer XB 3333, and Flexibilizer DY 965 that are used as flexibilizers for epoxy resin systems. These flexibilizers provide outstanding impact resistance, good adhesion properties at low temperatures, and easy processing. They have toughening and flexibilizing effects, promote adhesion, are reactive with hydroxyl groups, and are highly compatible with epoxy resins and solvents. Using 10% of these flexibilizers can increase the toughness of composite parts by up to 200%.
The document describes new fast-curing structural adhesives based on methyl methacrylate technology that offer outstanding performance bonding a variety of materials including composites. The adhesives provide high lap shear strength on dissimilar materials, high toughness, resilience to vibrations and impact, and can bond materials without surface pre-treatment. They are available in economic packaging sizes and offer non-sagging properties ideal for vertical applications, leveraging over 70 years of experience in structural bonding.
This document discusses advanced materials used in wind turbine manufacturing. It covers tooling materials like modeling pastes and infusion systems. It also discusses the three main composite manufacturing processes: wet lay-up, infusion, and prepreg. For each process, the document provides details on adhesive resin systems suitable for that process from Huntsman Advanced Materials, including key properties and performance data. It also discusses structural adhesive options for bonding turbine components like shells and shear webs.
This document discusses thermally conductive adhesives and composites developed by Themistry for high-performance applications. It provides an overview of several products including:
- Epoxy-based composites for die attachment and underfill applications in electronics.
- Polyurethane and epoxy resins supporting formulators and accelerators for pressure vessel impregnation.
- Benzoxazine thermoset resins for high ICT performance.
Themistry can support customers with advice and practical recommendations on how to optimize the use of their products in various manufacturing processes.
Epocast 1645 FR A/B is a two-component, ultra-low density epoxy syntactic designed for applications requiring low density, high strength, and rapid assembly. It has a density of 0.48, meets FAR 25.853a flammability requirements, and achieves 90% compressive strength within 1 day at room temperature. Applications include honeycomb panel reinforcement and edge closeout in aerospace and transportation interiors.
This document discusses adhesives for bonding composites, specifically discussing Huntsman's Araldite® range of epoxy, polyurethane, and methacrylate adhesives. It provides information on typical properties of the adhesives and recommendations for specific applications in industries like railway and automotive. Applications highlighted include carriage structure reinforcement, insulated rail joints, interior furnishings, brake bonding, and sandwich panel assembly.
PQD(R;;;R\R;;;T is designed for direct liquid processes with unique combination of mechanical performance and fire resistance properties. It offers customers a unique range of innovative high value thermosetting formulated systems combined with a strong technical support. The composite resin system is easy to process, has good fiber impregnation properties and exhibits excellent mechanical, dynamic and hot-wet properties making it ideal for applications requiring high fatigue, injection and pultrusion speeds.
Huntsman Advanced Materials is a leading global supplier of synthetic and formulated polymer systems for high-performance materials. They provide innovative solutions for adhesives, casting, composites and encapsulation to over 3,000 companies worldwide. Huntsman serves the entire energy industry value chain from generation to storage and aims to guarantee optimized performance and competitiveness for customers' future success through their products and applications.
Introduction
Overview of Moldex3D
Highlight Features in R15.0
New module
In-mold Decoration simulation
PU Chemical Foaming
Function Enhancements
New runner meshing technology
New structural mesh for runner and cooling channel
Non-matching mesh enhancement
Moldex3D R15.0 Portfolio and Extended Advantages
Moldex3D Products Summary
This document discusses additive manufacturing and rapid prototyping. It outlines the objectives of using these technologies, which include increasing efficiency, providing training, and designing tools and molds. Rapid prototyping allows for design validation without investment in tooling and multiple iterations. The document then describes various rapid prototyping processes like stereolithography, selective laser sintering, 3D printing, and fused deposition modeling. It provides details on their materials, advantages, applications and areas for further research to improve these additive manufacturing techniques.
Powerpoint presentation for the ProX 500
Its main features are:
- Injection molding plastic like parts
- High repeatability
- Recycle the consumable
- 7x faster than comparable technologies
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Its typical applications are:
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Adaptation for AM (AfAM) modifies existing product designs to better suit additive manufacturing, leveraging some AM benefits within existing design constraints. Design for AM (DfAM) takes a blank-sheet approach, fully exploiting AM opportunities without constraints and allowing influence over system-level design decisions. An example compares a conventional hydraulic manifold design to an adapted and designed for AM solution. The adapted design reduces weight by 78% over conventional, while the designed for AM solution reduces it by 91%, showing increased benefits of moving from adaptation to designing specifically for AM.
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2. Advanced Materials 2
Table of contents
From design to manufacturing Link from design to composites manufacturing
Design model Design model
Master model Master model
RenShape® board materials for master model
RenPaste® seamless modeling paste for master model
SMP vs. Board materials
RenPaste® solution for PEUGEOT
Composite tools Composite tools
Compared advantages
RenLam®, Ren® and RenGel® selection
New development
Araldite® LY 8615 solution for AIRBUS
3. Advanced Materials 3
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
4. Advanced Materials 4
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
5. Advanced Materials 5
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
6. Advanced Materials 6
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
7. Advanced Materials 7
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
8. Advanced Materials 8
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
9. Advanced Materials 9
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
10. Advanced Materials 10
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
11. Advanced Materials 11
Link from design to manufacturing
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
12. Advanced Materials 12
Design model
Design / styling model is mostly used by automotive, marine and aerospace industry. Design / styling model is involved
in the very early stage of part manufacturing.
Main features and benefits
!! Not functional
!! For design aesthetic
!! Suitable for market research, mock-ups, and trading fare
!! Full size or scale model
!! CNC machined from CAD
Huntsman offers solutions for manufacturing of design / styling model with its very low density
board materials and seamless modeling pastes.
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
13. Advanced Materials 13
Master model
Once a composite part has been designed and captured in a digital format, the CAD program can be used to create
a master model, known in the marine and wind industry as plug, by using a CNC milling machine.
Main features and benefits
!! Physical standard for production of mold
!! Composite mould for limited production
!! Full size model
Huntsman offers solutions for manufacturing of master model / master plug with its board
materials and seamless modeling pastes.
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
14. Advanced Materials 14
RenShape® board materials
Board materials description
!! Polyurethane or Epoxy based
!! Available in standardized size and density
!! Cut and bonded to molding blanks
!! CNC machining from CAD
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15. Advanced Materials 15
RenShape® board materials
Main features
!! Very fine surface structure
!! Excellent machinability
!! Good dimensional stability
!! High heat resistance
Benefits
!! Ideal for lay up tools for prepregs
!! Low CTE
!! Bonding with dedicated adhesives XB 5055 A+B
RenShape® BM 5055
CTE 40 10-6K-1
HDT 140°C
Hardness 75 Shore D
Density 0.75 g/cm3
Compressive strength 75 MPa
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RenPaste® seamless modeling paste
Seamless modeling paste description
!! Epoxy based
!! 2 components extrudable paste
!! Hand or machine application
!! Applied with a metering / mixing machine on substrate
!! CNC machined from CAD after curing of the paste
!! Once milled, no joints or voids are visible (seamless material)
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17. Advanced Materials 17
RenPaste® seamless modeling paste
Main features
!! Very fine and seamless surface
!! Quick model build up
!! Room temperature curing
!! Heat resistance up to 55ºC
Benefits
!! Ideal for design and styling models
!! Low density
RenPaste® SV 4503-1 / Ren® HV 4503-1
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
CTE 100 10-6K-1
HDT 55°C
Hardness 60 Shore D
Density 0.7 g/cm3
Compressive strength 15 MPa
18. Advanced Materials 18
RenPaste® seamless modeling paste
Main features
!! Rapid cure at room temperature
!! Excellent adhesion to EPS
!! Rapid and easy machining
!! Heat resistance up to 80ºC
Benefits
!! Ideal for master models / plugs and short production-run molds
!! Programmable paste rheology (10 to 40 mm)
!! High slump resistance
RenPaste® 4666 / Ren® 4666
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CTE 75 10-6K-1
HDT 95°C
Hardness 65 Shore D
Density 0.95 g/cm3
Compressive strength 20 MPa
19. Advanced Materials 19
Critical properties of master model
RenPaste® products are ideally dedicated for rapid production of large model / tool requiring
seamless finish with easy repair and present additional advantages during processing to
reduce wastage and to be easy machined.
SMP vs. Board materials
< Table of content Design model > Master model >From design to manufacturing > Composite tools >
20. Advanced Materials 20
Design model of show car Peugeot Flux
Made by D3 design studio with RenPaste® 4666 / Ren® 4666
Benefits
!! Optimal reproduction of contours allowed by the programmable rheology and surface quality
!! Short lead time due to fast cure and machining
RenPaste® solution for PEUGEOT
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21. Advanced Materials 21
Composite tools
Composite mold / tool describes a form with convex respectively concave shape and will be used to fabricate
the final composite part with a concave respectively convex finished surface.
Main features and benefits
!! Production of composite parts
!! Manufactured by wet-lay up, infusion and prepreg
Depending on size, geometry, temperature resistance and durability requirement, Huntsman offers
solutions for manufacturing of composite mold / tool with its product range of laminating systems,
laminating pastes and gelcoats.
< Table of content< Table of content Design model > Master model >From design to manufacturing > Composite tools >
22. Advanced Materials 22
Compared advantages
Typical and critical properties
Material Density Thermal conductivity Coefficient of
thermal expansion
Temperature
resistance
Cost (2) Durability (3)
SMP (1)
+++ - - - ++ -
GFRP ++ - ++ + ++ -
CFRP +++ - +++ + + -
Aluminum + +++ - + ++ +
Stainless steel - ++ + ++ +++ +++
Invar 36 - + ++ ++ - +++
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(1) Direct to mold
(2) Manufacturing cost not included
(3) Number of manufactured composite parts / production cycle
23. Advanced Materials 23
Compared advantages
Benefits
!! Low cost tooling method
!! CTE of composite tooling compatible with laminate
!! Low density easier to handle than metal
!! By damage, fast and economical production of new tool
Challenges
!! Withstand severe temperature / pressure
!! Durability
!! Heatable
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24. Advanced Materials 24
RenLam®, Ren® and RenGel® selection
Standard epoxy systems for composite mold manufacturing
Product designation Application Process Viscosity Pot life Demolding
time
Tack time*
Cure cycle Ultimate Tg Ultimate
flexural
elongation
Conditions 25°C 250 ml, 25°C 25°C
Unit mPa.s min h °C °C %
RenGel® XD 4615 /
Ren® HY 5159
surface coat brush roll thixotropic 25 - 30 1* up to 120 120 - 130 -
RenGel® P99 /
Ren® HY 5159
coupling coat brush roll thixotropic 30 12 up to 100 120 -
RenLam® LY 113 /
Ren® HY 98
laminating
system
wet lay-up
infusion
300 90 - 100 12 (23°C) up to 120 120 - 125 7.0 – 7.6
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25. Advanced Materials 25
RenLam®, Ren® and RenGel® selection
High performance epoxy systems for composite mold manufacturing
< Table of content< Table of content Design model > Master model >From design to manufacturing > Composite tools >
Product designation Application Process Viscosity Pot life Demolding
time
Tack time*
Cure cycle Ultimate Tg Ultimate
flexural
elongation
Conditions 25°C 500 ml, 25°C 40°C
Unit mPa.s h h °C °C %
RenGel® SW 5200 /
Ren® HY 5212
surface coat brush roll thixotropic 10
(250 ml)
24 (25°C)* up to 200 200 -
RenLam® LY 5210 /
Ren® HY 5212
laminating
system
wet lay-up 2 000 12 14 up to 200 230 - 238 -
RenLam® LY 5210 /
Ren® HY 5213
laminating
system
wet lay-up 1 800 2 - 2.5 14 up to 180 170 - 180 -
Araldite® LY 8615 /
Aradur® 8615
laminating
system
infusion 480 - 580 14 -16
(100 ml)
24 up to 180 210 - 220 2.7 - 3.7
Araldite® LY 8615 / XB
5173
laminating
system
infusion 300 - 350 5 - 6
(100 ml)
24 up to 180 210 - 220 4.1 - 5.1
26. Advanced Materials 26
New development
Application
!! Large-scale mold for composite
!! Suitable for various production process
Main features and benefits
!! Low viscosity
!! Long pot life
!! High heat resistance
!! Low temperature gelation and demolding (40ºC)
!! Free-standing post-cure possible
!! No need of surface coat
Mid Tg infusion RenLam® LY 120 / Ren® HY 99
< Table of content< Table of content Design model > Master model >From design to manufacturing > Composite tools >
Viscosity at 25°C 40 10-6K-1
Pot life at 25°C 230 min
Gel time at 40°C 100 min
Ultimate Tg 155°C
Ultimate elongation 7%
27. Advanced Materials 27
New development
Compared properties vs. other mid Tg competitive system
Pot life comparison (min)
RenLam® LY 120 / Ren® HY 99 shows an excellent balance between long pot life,
low viscosity and high heat resistance.
< Table of content< Table of content Design model > Master model >From design to manufacturing > Composite tools >
28. Advanced Materials 28
New development
Compared properties vs. other mid Tg competitive system
Viscosity comparison (mPa.s)
RenLam® LY 120 / Ren® HY 99 shows an excellent balance between long pot life,
low viscosity and high heat resistance.
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29. Advanced Materials 29
New development
Compared properties vs. other mid Tg competitive system
Tg comparison (°C)
RenLam® LY 120 / Ren® HY 99 shows an excellent balance between long pot life,
low viscosity and high heat resistance.
< Table of content< Table of content Design model > Master model >From design to manufacturing > Composite tools >
30. Advanced Materials 30
New development
New infusion and new prepreg epoxy system
Application
!! Mold for production of high heat resistant composite parts
!! Serial and prototype production
Evident durability improvement vs. current laminating system
Durability comparison (number of cycles**)
* Combined with RenGel® SW 5200 / Ren® HY 5212 ** Rating based on vacuum permeability, Heat resistance and ILSS after thermal ageing
1 cycle: heating 25-180ºC (3ºC/min) + 2h at 180ºC + cooling 180-25ºC + 1h at 25ºC
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31. Advanced Materials 31
Composite mold for Airbus A350 - Lower panel section 11-12 of the fuselage
Produced by LOIRETECH (France) with Araldite® LY 8615 / Aradur® 8615
Process Infusion
Benefits Easily processable and suitable for large molds production
!! Long work life and infusion at low temperature (23-40°C)
!! Demolding after low temperature precure (35-40°C)
High perfomance
!! Tg > 180°C after post curing
!! Withstand more than 300 production cycles (Airbus 10-4 mbar.l/s mold leak requirement / CETIM)
Araldite® LY 8615 solution for AIRBUS
< Table of content< Table of content Design model > Master model >From design to manufacturing > Composite tools >
32. Advanced Materials 32
Keep our products at your fingertips
View the brochures on SlideShare
With these brochures get an overview of our
comprehensive range of tooling solutions for
master models and composites production.
Download our mobile apps on your smartphone
With these apps select immediately the right:
!!Araldite® industrial adhesive for your specific need
!!Araldite® composite formulated system for your process / application
Access the product description or send us an email to request
the technical data sheet.
Araldite® - Adhesives (Europe)
Download on iPhone | Android
Huntsman - Composite resins (Europe)
Download on iPhone | Android
33. Advanced Materials 33
For more information
www.huntsman.com/advanced_materials
advanced_materials@huntsman.com
Europe
Huntsman Advanced Materials (Switzerland) GmbH
Klybeckstrasse 200
P.O. Box - 4002 Basel
Switzerland
Tel. +41 61 299 20 41
Fax +41 61 299 20 40