1. D H
M
Objective “Lean Manufacturing”
M a n a g e m e n t
“M L S – Introduction”
H u m a n
A Better Way
to Administer Production
&
and Control Inventory
D a t a
www.dhmcons.com
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2. D H
MLS Introduction
What Is
M
M a n a g e m e n t
Is a specialized application for Manufacturing
Firms based on “Lean-Manufacturing” concepts
His main objective is to Reduce Operational and
Inventory Costs
H u m a n
Can administer all the Productive Cycle
(Forecast, Planning, Scheduling, Control,
Certification) and Control the Inventory
&
D a t a
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3. D H
MLS Introduction
Environment
M
M a n a g e m e n t
If the company information system is based
on Excel or an accounting software
with little manufacturing capabilities,
“As Long As The Business Does Not Grow”
that system is a reasonable tool for handling the
manufacturing information
H u m a n
But there’s the problem:
How Long Can The Business Stay The Same?
&
D a t a
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4. D H
MLS Introduction
Environment
M
M a n a g e m e n t
MLS solution is designed for dynamic, projected
companies
His technology is based on Microsoft standards and
utilizes PC’s with Windows 7 or XP
H u m a n
Robust and agile, MLS is a full manufacturing
solution that supports any type of process
(Lean, Discrete, Repetitive and “To-Order’)
across a large range of industrial sectors
&
D a t a
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5. D H
MLS Introduction
Administer your Production "Visually"
M
M a n a g e m e n t
Forget About Papers & More Papers
Circulating All Over Your Plant
Forget About Never-ending Forget About Costs Linked
MRP Running To In Process Inventories
Manufacturing
Lean
System
H u m a n
Know In Advance Forget About Weekly
Your Production Capacity Production
Restrictions Planning & Re-planning
Forget About The
Strictly Production Follow-up
&
D a t a
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6. D H
MLS Introduction
Powerful and Complete
M
M a n a g e m e n t
Is a full and on-line solution that follow the “Lean
Manufacturing” principles and the “Supply Chain
Operations Reference” (SCOR) model which
Identify, Focuses and Administers (Granting a
Cost Reduction) the Five Key Processes:
° Plan,
H u m a n
° Source,
° Make,
° Deliver,
&
° Return.
D a t a
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7. D
M
D a t a & H u m a n M a n a g e m e n t H
SCOR Model
MLS Introduction
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8. D H
MLS Introduction
Companies Type That Can Use It
M
 “Small – Medium” and eventually the “Big”
M a n a g e m e n t
 Those whose Products are “Manufactured” through a Sequence of
“Operations”
H u m a n
&
D a t a
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9. D H
MLS Introduction
Main Production Type That Can Use It
M
“Assembly / Project / Stock”
M a n a g e m e n t
4’’ => a
15’’
(PCT)
5’’ => 6’’ =>
a 10’’ a 11’’
H u m a n
5’’ 2’’
=> a => a
5’’ 2’’
&
D a t a
“Operations” Sequence Sample
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10. D H
MLS Introduction
Main Production Type That Can Use It
M
“Sequential”
M a n a g e m e n t
H u m a n
&
D a t a
“Operations” Sequence Sample
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11. D H
MLS Introduction
Companies Type Sample
M
01 AERONAUTICS AND AEROSPACE
M a n a g e m e n t
02 AUTOMOTIVE
03 BATTERIES AND ACCUMULATORS
04 CABLES AND ELECTRIC AND PHONE WIRES
05 CHEMISTRY AND PHARMACOLOGY
06 CLOTHING
07 COLORS, VARNISHES AND ENAMELS
08 CONSTRUCTION AND PUBLIC WORKS
09 COSMETICS
10 ELECTRIC AND ELECTRONIC INSTRUMENTATIONS
H u m a n
11 FOOTWEARS AND SKINS
12 FURNITURES
13 HOME APPLIANCES
14 INDUSTRIAL MACHINERY
15 INSTRUMENTATIONS FOR ILLUMINATION
&
16 MINERAL WATHERS AND NATURAL OR WITH GAS DRINKS
17 NUTRITIOUS AND RESTORATION
D a t a
18 SANITARY AND PLUMBING FIXTURES
19 TOYS AND GAMES
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12. D H
The “Belief” That Guide Our Applications
Conditio Sine Qua Non
M
To Declare to “Have” something doing a Function,
M a n a g e m e n t
>>> Is Not Enough <<<
“To Have” Means “To Have” Does Not Means
 Designed from the User point of view  Designed from the Informatics point of view
 Simple and User Friendly  That you need a Master Degree
 Efficient and Efficacy  Sophisticated (Synonym Of Complicated)
 Only with the Necessary Information  To Overwhelm the operator with Information
H u m a n
 Information in Explicit format  Information that must be Decrypted
&
D a t a
The Operator Has Not Time For «Games» – The Operator Must Work
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13. D H
MLS – Why You Must Use It
Main Saves Reachable
M
With The Chameleon *1 Module
M a n a g e m e n t
Directly Convertible Into Money Indirectly Convertible Into Money
 Reduces / Eliminates In Process Inventories  Reduces and Speed up the MRP
Administration (Less Structure Levels or
 Eliminates the Weekly Production Schedule Structures Totally Flat)
(Man-Hours)
 Permits Capturing New Customers
 Reduces the Supervision Process Time (Those that Works with “Variable Demand” /
(Man-Hours) “High-Mix”) where Is Not Feasible to Use the
Kanban
 Reduces / Eliminates Hardware and Software
H u m a n
dedicated to the Process Control  Can Coexist without Conflicts with the MRP
(They Complements Each Other)
 Reduces the Manual Inventory Transactions
(Man-Hours)  It is possible to connect for example the
(A Lot of Transactions can be Created “Stack Light Tower” easing the
Automatically with the Pick-List) “Visual Administration (ANDON)”
&
D a t a
*1 This module, give a “Best-In-Class” solution in the Manufacturing World
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14. D H
MLS Introduction
Toward The Flexible Manufacturing
M
With The Chameleon Module
M a n a g e m e n t
Do 10 Move 10 (1’ Per Pce)
Kanban
A B C (Lean Manufacturing)
Cycle Time= 30 Min 2
Past
Future
H u m a n
Do 1 Move 1 (1’ Per Pce)
1
3 A B C
MRP II
(Mass Manufacturing) Chameleon Cycle Time= 12 Min
&
(QRM)
D a t a
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15. D H
MLS – Why You Must Use It
Main Saves Reachable
M
With The Kanban Module
M a n a g e m e n t
Directly Convertible Into Money Indirectly Convertible Into Money
 Reduces and Speed up the MRP
 Eliminates the Weekly Production Schedule
Administration (Less Structure Levels or
(Man-Hours)
Structures Totally Flat)
 Reduces the Supervision Process Time
 Can Coexist without Conflicts with the MRP
(Man-Hours)
(They Complements Each Other)
 Reduces / Eliminates Hardware and Software
 It is possible to connect for example the
dedicated to the Process Control
“Stack Light Tower” easing the
H u m a n
“Visual Administration (ANDON)”
 Reduces the Manual Inventory Transactions
(Man-Hours)
(A Lot of Transactions can be Created
Automatically with the Pick-List)
&
D a t a
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16. D H
MLS – Why You Must Use It
Main Saves Reachable
M
With The Finite Loading MRP “Automatic” *1
M a n a g e m e n t
Directly Convertible Into Money Indirectly Convertible Into Money
 Reduces / Eliminates In Process Inventories  Evidences the Bottle Necks
Shows for Each One:
 Eliminates the Weekly Production Schedule  Part Number,
(Man-Hours)  Day,
 Quantity,
 Reduces the Supervision Process Time  Needed Capacity,
(Man-Hours) Easing the Problem Resolution
 Reduces / Eliminates Hardware and Software It is possible to connect for example the
H u m a n
dedicated to the Process Control “Stack Light Tower” easing the
“Visual Administration (ANDON)”
 Reduces the Manual Inventory Transactions
(Man-Hours)
(The Transactions can be Created
Automatically with the Pick-List)
&
D a t a
*1 This module, give a “Best-In-Class” solution in the Manufacturing World
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17. D H
MLS Introduction
Toward The Flexible Manufacturing
M
With The Finite Loading MRP “Automatic”
M a n a g e m e n t
Do 10 Move 10 (1’ Per Pce) Do 10 Move 10 (1’ Per Pce)
MRP II
A B C (Infinite Loading) A B C
Cycle Time= 30 Min Cycle Time= 30 Min
2
Past Future
H u m a n
1
3
MRP
(Infinite Loading) MRP CF
&
(Finite Loading)
D a t a
Shortings Ok
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18. D H
MLS – Why You Must Use It
Main Saves Reachable
M
At The General Level
M a n a g e m e n t
Directly Convertible Into Money Indirectly Convertible Into Money
 Is a Very Economic Solution  Is Truly Easy to Use
on the Software Side (Thanks to his Internal Engineering)
 Is a Very Economic Solution  Is Implementable in a Short Time
on the Hardware Side (Thanks to his Easy to Use Feature)
H u m a n
&
D a t a
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19. D
M
D a t a & H u m a n M a n a g e m e n t H
General Menu
MLS Introduction
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