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Improving power system efficiency with Fast Flexible
    Power – Case Thailand
    Saara Kujala
    Manager, Development & Financial Services
    Wartsila Singapore Pte Ltd

1   © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Flexibility in power systems
    • Power systems need right types of capacities to
      meet requirements for base load, intermediate load
      and peak load                                                                                                             Daily demand curve
    • From investment point of view, new base load                                                      Demand %
                                                                                                        100
      plants are easy to justify due to the high committed                                                                                      Regulation
      operating hours                                                                                     80                       Peak load
    • Too much base load capacity pushes some base load
      plants to operate as intermediate load, increasing
                                                                                                          60                     Intermediate load
      their cost of generation and reducing system                                                        40
      flexibility
                                                                                                          20                     Base load
    • Fast Flexible Power Plants (“FFP”) included as part
      of Thailand’s power system can improve the                                                           0
                                                                                                               0            6        12        18       24
      utilization of existing base load plants                                                                     Cost of electricity is variable!   Hour

    • Considerable system level saving potential of
      260 Million $ / year identified and quantified

2    © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Installed capacity in Thailand - 2012
    • Almost 90% of the installed capacity is designed for                                            *Plant Type Definitions
      base load operation                                                                             • Base load capacity
 Plant                                                GW            Plant type*
                                                                                                             • Slow start-up (>1hour)
 EGAT Power Plants                                    15
   CCGT                                               6.9           Base load                                • Slow ramp-up speed and slow response to
   Fuel oil / Gas ST                                  2.2           Base load                                   changing grid conditions
   Fuel oil ST                                        0.3           Base load                                • Optimal efficiency at full load
   Coal ST                                            2.2           Base load
                                                                                                      • Flexible capacity
   Hydro                                              3.4           Flexible
   Diesel / Renewable                                 0.0           Peaking                                  • Fast start-up time (<10 minutes)
 IPP                                                  12.2                                                   • Fast ramp-up speed and fast response to grid
   Bituminous coal                                    1.3           Base load                                   conditions
   CCGT                                               9.2           Base load
                                                                                                             • High efficiency at all loads for flexible load
   Fuel oil/ Gas ST                                   1.6           Base load
                                                                                                                following
 SPP                                                  2.2
  CCGT                                                1.4           Base load                         • Peaking capacity
  Gas turbine (Simple cycle)                          0.1           Peaking                                  • Fast start-up time
   Coal                                               0.4           Base load
                                                                                                             • Fast ramp-up speed
   Others                                             0.3           Base load
 Hydro imports                                        2.2           Base/ Seasonal                           • Efficiency less important due to limited
 Total                                                31.5                                                      operating hours
Source:            EGAT Annual report 2010
                   EPPO Energy Statistics July 2012
3    © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
How will Thailand address the daily load following requirement?

                  Daily load curve 2010
                                                                           • Distinctive load profile with three daily peaks
                                                                           • Annual peak demand growth rate of 3.9%
            6GW

                                                                           • 25GW of coal, nuclear, co-generation and renewable
                                                                             energy plants will enter into the system by 2030
                                                                             providing base load electricity
                                                                           • In addition, 25.4GW of new CCGTs in construction or
    GW
              Daily load curve 2012-2030                                     planning – These plants will be used for load following
      50

      45                    14GW                                           • Sufficient flexible power needs to be maintained in the
      40                                                                     system to cope with normal demand variations and
                                                         2012
      35                                                                     with variations caused by increasing share of wind and
                                                         2020
      30
                           10GW
                                                         2030
                                                                             solar generation
      25
                           7GW
      20

      15                                                                          Sources: EGAT (Daily load curve of May 12, May 22 and May 23, 2010); PDP 2010 Rev 3
           0:30 4:30 8:30 12:3016:3020:30
4   © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Typical daily load curve by technology and fuel – May 2010
                                                             Individual load curves (MW)
                                                                     EGAT Hydro
                                                           2 000
    GW System load curve (May 12, 2010)
     25                                                        0
                                                                                               •     Domestic hydro power plants are an important
                                                                      HFO ST
                                                           1 000                                     source of flexibility
                                                               0

    20                                                     2000
                                                                        Gas ST
                                                                                               •     First technology to respond to load changes –
                                                               0                                     primarily used for peak shaving
                                                                      NG CCGT
    15                                                     6000
                                                                                               •     Other generation capacity, most notably gas-fired
                                                           4000

                                                           2000
                                                                                                     power plants (CCGT, Gas boilers, SPP) also respond
    10                                                        0                                      to load variations
                                                           3000         Lignite
                                                                                               •     Varying operation profile negatively impacts the
                                                               0
      5
                                                           2 000
                                                                        IPP Hydro                    heat rate of CCGT plants
                                                               0                               •     System operation and regulation more challenging
      0                                                    8 000
                                                                                                     with slow responding gas-fired technology
           4:30
           6:30
           0:30
           2:30



           8:30



          14:30




          22:30
          10:30
          12:30

          16:30
          18:30
          20:30




                                                                      IPP CCGT
                                                           4 000
     SPP                         IPP Bituminous
     IPP CCGT                    IPP Hydro
     Lignite                     Gas CCGT
     Gas ST                      HFO                           0
                                                                                               •     Value of fast and flexible power generation is
     Hydro                                                 2 000      IPP Coal                       evident and demonstrated in the daily load curve
                                                               0                                     of domestic hydro power plants
    Source: EGAT, May 12, 2010                             2 000
                                                                          SPP
                                                               0
5    © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Load following with gas fired power generation

          25,0
                                          May.12
                                                                                                                           700
                                                                                                                           600
          20,0                                                                                                             500
                                                                                                                           400
          15,0                                                                                                             300     CCGT-Based System:
                                                                                                                           200        700MW CCGT
          10,0                                                                                                             100
                                                                                                                             0
           5,0                                                                                                                0:30 4:30 8:30 12:3016:3020:30
                                                                                                                                  Total generation cost ?
           0,0
                 0:30   3:00   5:30   8:00 10:30 13:00 15:30 18:00 20:30 23:00

                                                                                                                           700
    •      A life-cycle cost analysis is conducted for single 700MW power                                                  600
                                                                                                                           500
           plant that operates according to the same load curve as the                                                     400
           power system in Thailand as a whole                                                                                    Flexible Power System:
                                                                                                                           300
    •      Efficiency and Levelized Electricity Cost (“LEC”) for a single                                                  200        550MW CCGT +
           plant are assumed to represent those for a larger system                                                        100 150MW Fast Flexible Plant
                                                                                                                             0
                                                                                                                              0:30 4:30 8:30 12:3016:3020:30

6       © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
                                                                                                                                Total generation cost ?
Features of Fast Flexible Power with gas-fired combustion
engines


    • High open cycle efficiency (>45% for the plant)
    • Fast start and stop capability without EOH maintenance penalty
    • Multiunit configuration




                                                                                            22xW18V50SG
                                                                                                                            Firm capacity




                                                                                            CCGT (2-2-1)
                                                                                                                            Firm capacity




7    © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Life cycle cost evaluation for flexible power plants -
Summary
                                                                   CCGT –Based System                                       Flexible Power System
                                                                                                                           700
                                                                                                                                    FFP - Flexible generation
                                                                 700
                                                                                                                           600
                                                                 600
                                                                 500
                                                                                                                           500
                                                                 400                                                       400
                                                                 300       CCGT in load following                          300       CCGT - Optimized base
                                                                 200                                                       200
                                                                                                                           100
                                                                                                                                              load
                                                                 100
                                                                   0                                                         0
                                                                                                                              0:30 4:30 8:30 12:3016:3020:30
                                                                    0:30 4:30 8:30 12:3016:3020:30



     Plant Type:                                                        CCGT –Based system                                        Flexible Power System
     Plant size:                                                                 700MW                                         550MW + 150MW = 700MW
     CCGT efficiency                                                              51.6%                                                    53.2%
     FFP efficiency                                                                  -                                                     45.3%
     Total average efficiency (incl. fuel during
     generation and start-ups), net, LHV                                          51.6%                                                    52.5%

     Levelized Electricity Cost (incl. annualized
                                                                             2.32 Bht/kWh                                               2.22 Bht/kWh
     capex, fuel, maintenance, start-up cost)
                                                                           (77.2USD/MWh)                                              (74.7USD/MWh)



8   © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Saving potential for the Thailand Power System (2010)
                                                                                    CCGT-Based System          Flexible Power System    Total saving with Flexible Power
                                                                                                                                                     System
     Total gas fired capacity 2010 (GW)                                                    18.3
     Annual generation 2010 (TWh)                                                         106.7
     CCGT Installed capacity (GW)                                                          18.3                         14.4      FFP impacts the existing
     FFP Installed capacity (GW)                                                            -                            3.9              plants
     Calculated efficiency (%)                                                            51.6%                        52.5%                     0.9%-point
     Calculated fuel use (Million MMBtu / Year)                                            706                          693                          13

                                                                                                  Improved efficiency and lower fuel consumption in
                                                                                                         Flexible Power System (Scenario II)

    Generation cost (Million $ / Year)                                          CCGT-Based System               Flexible Power         Total saving with Flexible
                                                                                                                    System                   Power System
    Fuel charges (incl. start-up)                                                        5 461                       5 363                         98
    Fixed and variable O&M charges                                                        647                          615                          32
    Capacity charges                                                                     2 128                        1 995                         133
    Total cost of electricity                                                            8 326                        7 973                         263

                                                                                                 263 Million USD saving in annual costs with
                                                                                                     Flexible Power System (Scenario II)
9   © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
Conclusions

 • Planning process for new power plants should be driven by
   intended plant use (base load, flexible load, peaking).
 • Planning process for new power capacity should recognize
   the impacts on the load profiles and utilization of existing
   plants.
 • Fast Flexible Power plants can help to improve the
   performance of the power system.
 • Fast Flexible Power can be implemented gradually as part
   of the Power Development Plan to match investment
   timing with power demand growth.




10   © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala

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Improving system efficiency with fast flexible power - Case Thailand

  • 1. Improving power system efficiency with Fast Flexible Power – Case Thailand Saara Kujala Manager, Development & Financial Services Wartsila Singapore Pte Ltd 1 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 2. Flexibility in power systems • Power systems need right types of capacities to meet requirements for base load, intermediate load and peak load Daily demand curve • From investment point of view, new base load Demand % 100 plants are easy to justify due to the high committed Regulation operating hours 80 Peak load • Too much base load capacity pushes some base load plants to operate as intermediate load, increasing 60 Intermediate load their cost of generation and reducing system 40 flexibility 20 Base load • Fast Flexible Power Plants (“FFP”) included as part of Thailand’s power system can improve the 0 0 6 12 18 24 utilization of existing base load plants Cost of electricity is variable! Hour • Considerable system level saving potential of 260 Million $ / year identified and quantified 2 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 3. Installed capacity in Thailand - 2012 • Almost 90% of the installed capacity is designed for *Plant Type Definitions base load operation • Base load capacity Plant GW Plant type* • Slow start-up (>1hour) EGAT Power Plants 15 CCGT 6.9 Base load • Slow ramp-up speed and slow response to Fuel oil / Gas ST 2.2 Base load changing grid conditions Fuel oil ST 0.3 Base load • Optimal efficiency at full load Coal ST 2.2 Base load • Flexible capacity Hydro 3.4 Flexible Diesel / Renewable 0.0 Peaking • Fast start-up time (<10 minutes) IPP 12.2 • Fast ramp-up speed and fast response to grid Bituminous coal 1.3 Base load conditions CCGT 9.2 Base load • High efficiency at all loads for flexible load Fuel oil/ Gas ST 1.6 Base load following SPP 2.2 CCGT 1.4 Base load • Peaking capacity Gas turbine (Simple cycle) 0.1 Peaking • Fast start-up time Coal 0.4 Base load • Fast ramp-up speed Others 0.3 Base load Hydro imports 2.2 Base/ Seasonal • Efficiency less important due to limited Total 31.5 operating hours Source: EGAT Annual report 2010 EPPO Energy Statistics July 2012 3 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 4. How will Thailand address the daily load following requirement? Daily load curve 2010 • Distinctive load profile with three daily peaks • Annual peak demand growth rate of 3.9% 6GW • 25GW of coal, nuclear, co-generation and renewable energy plants will enter into the system by 2030 providing base load electricity • In addition, 25.4GW of new CCGTs in construction or GW Daily load curve 2012-2030 planning – These plants will be used for load following 50 45 14GW • Sufficient flexible power needs to be maintained in the 40 system to cope with normal demand variations and 2012 35 with variations caused by increasing share of wind and 2020 30 10GW 2030 solar generation 25 7GW 20 15 Sources: EGAT (Daily load curve of May 12, May 22 and May 23, 2010); PDP 2010 Rev 3 0:30 4:30 8:30 12:3016:3020:30 4 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 5. Typical daily load curve by technology and fuel – May 2010 Individual load curves (MW) EGAT Hydro 2 000 GW System load curve (May 12, 2010) 25 0 • Domestic hydro power plants are an important HFO ST 1 000 source of flexibility 0 20 2000 Gas ST • First technology to respond to load changes – 0 primarily used for peak shaving NG CCGT 15 6000 • Other generation capacity, most notably gas-fired 4000 2000 power plants (CCGT, Gas boilers, SPP) also respond 10 0 to load variations 3000 Lignite • Varying operation profile negatively impacts the 0 5 2 000 IPP Hydro heat rate of CCGT plants 0 • System operation and regulation more challenging 0 8 000 with slow responding gas-fired technology 4:30 6:30 0:30 2:30 8:30 14:30 22:30 10:30 12:30 16:30 18:30 20:30 IPP CCGT 4 000 SPP IPP Bituminous IPP CCGT IPP Hydro Lignite Gas CCGT Gas ST HFO 0 • Value of fast and flexible power generation is Hydro 2 000 IPP Coal evident and demonstrated in the daily load curve 0 of domestic hydro power plants Source: EGAT, May 12, 2010 2 000 SPP 0 5 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 6. Load following with gas fired power generation 25,0 May.12 700 600 20,0 500 400 15,0 300 CCGT-Based System: 200 700MW CCGT 10,0 100 0 5,0 0:30 4:30 8:30 12:3016:3020:30 Total generation cost ? 0,0 0:30 3:00 5:30 8:00 10:30 13:00 15:30 18:00 20:30 23:00 700 • A life-cycle cost analysis is conducted for single 700MW power 600 500 plant that operates according to the same load curve as the 400 power system in Thailand as a whole Flexible Power System: 300 • Efficiency and Levelized Electricity Cost (“LEC”) for a single 200 550MW CCGT + plant are assumed to represent those for a larger system 100 150MW Fast Flexible Plant 0 0:30 4:30 8:30 12:3016:3020:30 6 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala Total generation cost ?
  • 7. Features of Fast Flexible Power with gas-fired combustion engines • High open cycle efficiency (>45% for the plant) • Fast start and stop capability without EOH maintenance penalty • Multiunit configuration 22xW18V50SG Firm capacity CCGT (2-2-1) Firm capacity 7 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 8. Life cycle cost evaluation for flexible power plants - Summary CCGT –Based System Flexible Power System 700 FFP - Flexible generation 700 600 600 500 500 400 400 300 CCGT in load following 300 CCGT - Optimized base 200 200 100 load 100 0 0 0:30 4:30 8:30 12:3016:3020:30 0:30 4:30 8:30 12:3016:3020:30 Plant Type: CCGT –Based system Flexible Power System Plant size: 700MW 550MW + 150MW = 700MW CCGT efficiency 51.6% 53.2% FFP efficiency - 45.3% Total average efficiency (incl. fuel during generation and start-ups), net, LHV 51.6% 52.5% Levelized Electricity Cost (incl. annualized 2.32 Bht/kWh 2.22 Bht/kWh capex, fuel, maintenance, start-up cost) (77.2USD/MWh) (74.7USD/MWh) 8 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 9. Saving potential for the Thailand Power System (2010) CCGT-Based System Flexible Power System Total saving with Flexible Power System Total gas fired capacity 2010 (GW) 18.3 Annual generation 2010 (TWh) 106.7 CCGT Installed capacity (GW) 18.3 14.4 FFP impacts the existing FFP Installed capacity (GW) - 3.9 plants Calculated efficiency (%) 51.6% 52.5% 0.9%-point Calculated fuel use (Million MMBtu / Year) 706 693 13 Improved efficiency and lower fuel consumption in Flexible Power System (Scenario II) Generation cost (Million $ / Year) CCGT-Based System Flexible Power Total saving with Flexible System Power System Fuel charges (incl. start-up) 5 461 5 363 98 Fixed and variable O&M charges 647 615 32 Capacity charges 2 128 1 995 133 Total cost of electricity 8 326 7 973 263 263 Million USD saving in annual costs with Flexible Power System (Scenario II) 9 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala
  • 10. Conclusions • Planning process for new power plants should be driven by intended plant use (base load, flexible load, peaking). • Planning process for new power capacity should recognize the impacts on the load profiles and utilization of existing plants. • Fast Flexible Power plants can help to improve the performance of the power system. • Fast Flexible Power can be implemented gradually as part of the Power Development Plan to match investment timing with power demand growth. 10 © Wärtsilä 08 October 2012 Improving power system efficiency with Fast Flexible Power – Case Thailand / Saara Kujala