Tel. 02-3704900 / 0966466419 add line @ptsc

1. l Measurement in 0.3 seconds
l High Accurate Detection 5 µm
l Simple Installation
CHIPS
Sudden Machining Defects -
Are they being caused by chips in the tool chuck?
Built-In type / non-Contact Sensor
Aluminum High-Speed Cutting Process Monitoring Device
Aluminum High-Speed Cutting Process Monitoring Device
Aluminum High-Speed Cutting Process Monitoring Device
run-out Detection System
run-out Detection System
PRECISION TOOLING SERVICES CO.,LTD.

2. *1
Diagnosis OK
run-Out
[
μ
m
]
Measurement
*1
Measurement in 0.3second!
Accurately detects run-out of 5μm.
ATC run-out detection system is used to detect abnormal run-out of the
tool caused by entering the tool taper and to prevent machining defects.
n Accurate Detection
l Accurate Detection
”True run-out quantity” is calculated by
storing the shape of the tool flange in
the controller without run-out state and
comparing it with the shape of the run-out
which is measured just before machining.
More highly accurate run-out measurement
is achieved in comparison with the simple
run-out measurement (repeatability:30μm)
by using general eddy-current sensors.
l Example data in the evaluation of production line
l Oversampling Method
Sampling number is automatically increased by proprietary
software operation process and interpolation accuracy of the
tool holder notched part is improved.
l Interpolation of Notched Part
By using proprietary algorithm, reliability of the run-out
measurement is improved by interpolating the notched
part of the tool holder, which is the decreasing factor of the
measurement accuracy.
· Measurement times: 2529
· Chips enter the space : 3 times(setting parameter:10μm)
· Measurement times: 1836
· Chips enter t/he space : 2 times(setting parameter:5μm)
Interpolation of notched part
Interpolation accuracy is improved
A Co.: Detect abnormal run-out every 1/843(average), during ATC B Co.: Detect abnormal run-out every 1/918(average), during ATC
Diagnosis OK
Measurement results
Automotive Motorbike
Engine
Agricultural machinery, Lawn mower, etc.
Others
Marine propellers, HDD, Camera barrel, etc.
Types of Tool
Reamer, boring tool, milling cutter, etc.
Tool
Run-Out”OK”State
Controller NC
Chips enter the space
(General run-out when
chips enter the space is
20μm)
Sensor head
Gap
Gap
Gap
Phase
Phase
Phase
0
10
2 0
3 0
4 0
5 0
6 0
7 0
8 0
9 0
100
0 20 0 4 00 60 0 8 00 1000 12 00 14 00 16 00 18 00 2000 22 00 24 00
3
1
2
0
5
10
15
2 0
2 5
3 0
1
5
9
13
17
2
1
2
5
2
9
3
3
3
7
41
4
5
4
9
5
3
5
7
6
1
6
5
6
9
7
3
7
7
81
8
5
8
9
9
3
9
7
1
01
1
05
1
09
113
117
121
125
129
1 Detect run-out 2 consecutive times
Normal sampling Interpolation by software
3 Detect run-out 2 consecutive times
Measurement
run-Out
[
μ
m
]
Tool
Diagnosis NG

3. n 0.3 second Measuring Time n Superior Serviceability / High Reliability
n Easy Operation
Although it is very difficult to achieve run-out measurement at 600rpm
by using contact type, it is achieved by using non-contact method. In
addition, by using proprietary algorithm, all the measuring processes
are completed in merely 0.3 seconds (at 600rot/min).
�1 Test condition: When run-out of our master tool is measured at rotation speed of 600rot/min.
�2 When run-out is measured by a combination of our EDYCOM, PULCOM V10, and roundness measuring function of PULCOM V10.
�Six common coolants were tested.
Replacing only the sensor is possible if damage occurs to the sensor
for any reason. After replacing the sensor, combination adjustment of
controller and sensor head is completed by removing the tool holder from
the spindle and clicking “sensor adjustment” button once.
l Most Suitable for
Machining Environment
This run-out detection measuring
system is coolant-resistant.
l Simple Setup
By just adding one line
[ M132 ] ··· Tool registration
[ M133 ] ··· ZDetect run-out
l Standard attachment of ACCRETECH
Sensor Bracket, Controller box, etc.
l Sensor Head Automatic Tuning Function
l High Speed Measurement
Automatic adjustment at once
Sensor head Controller
I/O unit
n System Configuration
PRECISION TOOLING SERVICES CO.,LTD.

4. n Model dimensions
n Basic specification
n Product Configuration
l E-DT-ED02A-234 (with protection cap)
l AM50352-D005-00
l AM50352-D001-01
Model
Controller A50355
Φ5 sensor E-DT-ED02A-234
Tool registrations 21max
Performance
Display unit 0.5μm
Repeatability 3μ or less *Using our master tool holder(BT40)
Tool rotation speed 600rot/min
Cycle time 0.3s (without retries)
Usage environment
temperature 0 to 40
Vibration resistance 3.66G max. (x,y,z-axis directions)
Shock resistance
sensor head: 50G max. (x,y,z-axis directions)
Waterproof standard IP67(sensor head) *Do not expose controller to water, oil or other liquids.
Power requirements
Rated voltage DC24±V10%
Rated power 14W
Product code Product name Model
System
991005 ATC run-out detection system
991007 Installation expense (without Moving expenses, Accommodation expenses, Meeting expenses and actual expense)
991009 Expense of retrofit
Service parts
991006 Controller AT50355
991003 Sensor head E-DT-ED02A-234
4219412 Sensor bracket base AM50352-0001
4219414 Sensor bracket block AM50352-0002
4219416 Protection cap AM50352-0003
4219646 Piping receiving plate AM50352-0004
4454755 Box for Controller AM50352-C005
4219804 I/O cable AE50359-C001
4219913 Power cable (DC) AE50360-C101
4219914 Power cable (AC) AE50359-C201
4206870 Casing tube
4219492 Power unit (DC24V) Mount on to DIN rail
(11.
3)
10
φ7.5
φ6.5
6.5
4
35
10 20 5
5
100
10
30
φ4
(φ3.2)
4
ケ－ブル長：3.5m
保護キャップ
M6x0.5
マークチューブ(内径 3)
(シリアルNo,)
* * * * * * * * * *
アンプユニットヘ
PRECISION TOOLING SERVICES CO.,LTD.
No.88 Nimitkul Bldg., 3rdFl., Rama 9 Soi 57/1 (Wisetsook2), Suanluang,
Suanluang, Bangkok 10250 Thailand
02 3704900 auto 10 lines
paweenrat_m@ptsc.co.th
www.ptsc.co.th