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1.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Chapter 4 Activity-Based Costing and Analysis
2.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Conceptual Learning Objectives C1: Distinguish between the plantwide overhead rate method, the departmental overhead rate method, and activity-based costing method. C2: Explain cost flows for the plant wide overhead rate method. C3: Explain cost flows for the departmental overhead rate method. C4: Explain cost flows for activity-based costing.
3.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin A1: Identify and assess advantages and disadvantages of the plantwide overhead rate method. A2: Identify and assess advantages and disadvantages of the departmental overhead rate method. A3: Identify and assess advantages and disadvantages of activity-based costing. Analytical Learning Objectives
4.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin P1: Allocate overhead costs to products using the plantwide overhead rate method. P2: Allocate overhead costs to products using departmental overhead rate method. P3: Allocate overhead costs to products using activity-based costing. Procedural Learning Objectives
5.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Assigning Overhead Costs C1 Goods in Process Cost of Goods Sold Labor Materials Indirect Indirect Finished Goods Factory Overhead Direct Direct Allocate
6.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Assigning Overhead Costs C1 Overhead can be assigned to production in one of three ways: Single plant- wide rate Departmental overhead rates Activity-based costing
7.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Overhead Cost Indirect Costs Cost Allocation Base Single Plant-Wide Overhead Rate Cost Objects Product 1 Product 2 Product 3 C2
8.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Illustration P1 KartCo. Manufactures two models of go-karts, standard and custom. They use a plantwide rate and use direct labor hours as the allocation base
9.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Illustration P1 Let’s look at their direct labor hour and factory overhead information
10.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Illustration Exhibit 17.2 KartCo's Budgeted Direct Hours Direct Total Number Labor Direct Labor of units Hours Hours Standard go-kart 5,000 X 15 = Custom go-kart 1,000 X 25 = Total Kartco's Budgeted Overhead Costs 100,000 75,000 25,000 $4,800,000 Indirect Labor costs…………………………………………………………… Factory Utilities………………………………………………………………… Total Overhead Costs………………………………………………………… $4,000,000 800,000 P1
11.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Illustration P1 Plantwide overhead rate = Total budgeted overhead costs Total budgeted DLH
12.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Illustration P1 Plantwide overhead rate = $4,800,000 100,000 DLH = $48/DLH
13.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Illustration P1 Allocation of overhead cost to products Overhead Allocated Rate Per Per DLH DLH Unit Standard go-kart $48 X 15 = 720 $ Custom go-kart $48 X 25 = 1,200 $ Total product cost per unit Total Direct Direct Factory Cost Materials Labor Overhead Per Unit Standard go-kart 400 $ 350 $ 720 $ 1,470 $ Custom go-kart 600 500 1,200 2,300
14.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Plant Wide Overhead Rate Method Advantages and Disadvantages P1 Advantages Information is readily available Easy to implement Often sufficient to meet external financial reporting needs Disadvantages Overhead costs may not bear any relationship with direct labor hours All products may not use overhead costs in the same proportion
15.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method Overhead Cost First Stage Second Stage Department A Indirect Costs Cost Objects Allocation Base Cost Objects Department A Overhead Rate Department B Department B Overhead Rate Product 1 Product 2 Product 3 C3
16.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rates P2 Let’s return to KartCo and calculate their departmental overhead rates
17.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: First Stage Overhead Cost $4,800,000 First Stage Machining Dept. $4,200,000 Assembly Dept. $600,000 P2
18.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage Second Stage Department A Overhead Rate Department B Overhead Rate Product 1 Product 2 Product 3 P2
19.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage Number of Units Hoursper Unit Total Hours Hoursper Unit TotalHours Standardgo-kart 5,000 10MH 50,000MH 5DLH 25,000DLH Customgo-kart 1,000 20MH 20,000MH 5DLH 5,000DLH Totals 70,000MH 30,000DLH Exhibit17.5AllocationInformationforMachineryandAssemblyDepartments MachiningDepartment AssemblyDepartment P2
20.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage P2 Departmental Overhead Rate = Total departmental overhead costs Total unit number in departmental allocation base
21.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage P2 Machining Department Overhead Rate = $4,200,000 70,000 MH = $60/MH Assembly Department Overhead Rate = $600,000 30,000 DLH = $20/DLH
22.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage Standard go-kart: Requires 10 MH from machining dept. and 5 DLH from assembly dept. Thus, overhead cost allocated to each standard go-kart is as follows: Machining Dept: 10 MH x 60/MH = $600 Assembly Dept. 5 DLH x $20/DLH = $100 P2
23.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage Departmental Overhead Rate Hours per Unit Overhead Allocated Hours per Unit Overhead Allocated Machining Dept. $60 per MH 10 MH per unit $600 20 MH per Unit 1,200.00 $ Assembly Dept. $20 per DLH 5 DLH per unit 100 5 DLH per unit 100.00 $ Totals $700 1,300.00 $ Total cost per unit Direct Direct Factory Total Materials Labor Overhead Cost Standard Go-Kart 400 $ 350 $ 700 $ 1,450 $ Custom Go-Kart 600 500 1,300 2,400 Exhibit 17.6 Overhead Allocation Using Departmental Overhead Rates Standard go-kart Custom go-kart P2
24.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Departmental Overhead Rate Method: Second Stage Departmental Overhead Rate Hours per Unit Overhead Allocated Hours per Unit Overhead Allocated Machining Dept. $60 per MH 10 MH per unit $600 20 MH per Unit 1,200.00 $ Assembly Dept. $20 per DLH 5 DLH per unit 100 5 DLH per unit 100.00 $ Totals $700 1,300.00 $ Total cost per unit Direct Direct Factory Total Materials Labor Overhead Cost Standard Go-Kart 400 $ 350 $ 700 $ 1,450 $ Custom Go-Kart 600 500 1,300 2,400 Exhibit 17.6 Overhead Allocation Using Departmental Overhead Rates Standard go-kart Custom go-kart P2 Note that the total unit cost for each model of go-kart is different than the cost determined using the plantwide rate Cost per unit using plantwide rate: Standard: $1,470 Custom: $2,300
25.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Advantages and Disadvantages of Departmental Overhead Rate Method A2 Advantages •More accurate overhead allocations •More refined than the plantwide overhead rate method Disadvantages •Can distort product costs •Assumes that products are similar in volume, complexity, batch size •Assumes that departmental overhead costs are proportional to the allocation base
26.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Activity-Based Costing Rates and Method: Cost Flows Under Activity- Based Costing Method C4 Activity-based costing (ABC) attempts to more accurately assign overhead costs to the proper users of overhead by focusing on activities.
27.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Cost Flows Under Activity-Based Costing Method C4 Let’s look at the two stages of activity- based costing
28.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Cost Flows Under Activity-Based Costing Method Overhead Cost Activity Cost Pool X Activity Cost Pool Y Activity Cost Pool Z First Stage Second Stage Activity Overhead rate Activity Overhead rate Activity Overhead rate Product 1 Product 2 Product 3 C4 Indirect Costs Cost Objects Cost Objects Cost Allocation Base
29.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Differences Between ABC and Multiple Departmental Rates ABC differs from using multiple departmental rates in how overhead cost pools are identified and in how overhead cost in each pool is allocated. C4
30.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Applying Activity-Based Costing 4 steps: 1. Identify activities and the costs they cause. 2. Group similar activities into activity pools. 3. Determine an activity rate for each activity cost pool. 4. Allocate overhead costs to products using those activity rates. P3
31.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Step One: Identify Activities Talk with employees in production departments Review production activities The aim of this first step is to understand actions performed in the organization that drive costs. P3
32.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Levels of types of activities P3 Unit level Batch level Product level Facility level
33.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Levels of activities Unit level activities are performed on each product unit; for example, providing electricity to power machinery in the machining department is needed to produce each unit of product. P3 Unit level
34.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Levels of Activities Batch level activities are performed only on each batch or group of units. P3 Batch level
35.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Levels of Activities Product level activities are performed on each product line and are not affected by either numbers of units or batches. P3 Product level
36.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Facility Level Activities Facility level activities are performed to sustain facility capacity as a whole and are not caused by any specific product. P3 Facility level
37.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Step Two: Trace Overhead Costs to Cost Pools P3 Overhead Cost Activity Cost Pool X Activity Cost Pool Y Activity Cost Pool Z
38.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Step Two: Trace Overhead Costs to Cost Pools P3 Let’s go back to the KartCo data and see what cost pools they have
39.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Step Two: Trace Overhead Costs to Cost Pools Activity Indirect Labor Factory Utilities Total Overhead Replacing Tools $700,000 $700,000 Machine Repair 1,300,000 $ 1,300,000 Factory Maintenance 800,000 $ 800,000 Engineer Salaries 1,200,000 $ 1,200,000 Assembly Line Power $600,000 600,000 Heating and Lighting 200,000 200,000 Totals $4,000,000 $800,000 $4,800,000 Exhibit 17.9 Kartco Overhead Cost Details P3
40.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Step Two: Assigning Overhead to Activity Cost Pools Activity Pools Activity Cost Pooled Cost Activity Driver Craftsmanship 30,000 direct labor hours Assembly line power $600,000 $600,000 Set-up 200 batches Replacing tools 700,000 Machine repair 1,300,000 2,000,000 Design modification 10 designs Engineer salaries 1,200,000 1,200,000 Plant services Factory maintenance 800,000 20,000 square feet Heating and lighting 200,000 1,000,000 Total overhead cost $4,800,000 Exhibit 17.10 Assigning Overhead Costs to Activity Pools P3
41.
© The McGraw-Hill
Companies, Inc., 2007 McGraw-Hill/Irwin Step Three: Determine Activity Rate Step 3 is to compute the activity rates used to assign overhead costs to final cost objects such as products. P3 Activity Cost Pool X Activity Cost Pool Y Activity Cost Pool Z Activity Overhead rate Activity Overhead rate Activity Overhead rate
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Three: Determine Activity Rate P3 Proper identification of the factor that drives the cost Proper measures of activities Proper determination of activity rates depends on: and
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Three: Determine Activity Rate Cost Driver: is that activity causing costs in the pool to be incurred. Activity Driver: a measure of activity level that is determined for use as the allocation base. P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Three: Determine Activity Rate For example: Set-up cost pool activity rate = $2,000,000 / 200 batches = $10,000 per batch Craftsmanship cost pool activity rate = $600,000/30,000 DLH = $20 per DLH P3 Activity rate = Total cost in activity pool Measure of the activity
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Three: Determine Activity Rate Activity Cost Pools Overhead Costs Assigned to Pool Activity Measure Chosen Number of Activities Activity Rate Craftsmanship $600,000 DLH 30,000 DLH $20 per DLH Set-up 2,000,000 Batches 200 batches $10,000 per batch Design modification 1,200,000 Number of design modifications 10 designs $120,000 per design Plant services 1,000,000 Square feet 20,000 sq. ft. $50 per sq. ft. Exhibit 17.11 Activity Ratesfor KartCo. P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Four: Assign Overhead Costs to Cost Objects Step 4 is to assign overhead costs in each activity cost pool to final cost objects using activity rates. P3 Activity Overhead rate Activity Overhead rate Activity Overhead rate Product 1 Product 2 Product 3
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Four: Assign Overhead Costs to Cost Objects To illustrate, the overhead costs in the craftsmanship pool are allocated to standard go-karts as follows: Overhead allocated to standard go-kart = Activities consumed X Activity rate = 25,000 DLH x $20 / DLH = $500,000 P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Four: Assign Overhead Costs to Cost Objects Standard go-karts Custom go-karts Activities Consumed Activity Rate Activity Cost Allocated Activities Consumed Activity Rate Activity Cost Allocated Craftsmanship 25,000 DLH $20 per DLH $500,000 5,000 DLH $20 per DLH $100,000 Set-up 40 batches $10,000 per batch 400,000 160 batches $10,000 per batch 1,600,000 Design modification 0 designs $120,000 per design 0 10 designs $120,000 per design 1,200,000 Plant services 12,000 sq. ft. $50 per sq. ft. 600,000 8,000 sq. ft. $50 per sq. ft 400,000 Total cost $1,500,000 $3,300,000 Exhibit 17.12 Overhead Allocated to Go-Kartsfor KartCo. P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Four: Assign Overhead Costs to Cost Objects (A) Total Overhead cost allocated (B) Budgeted unitsof production (A/B) Overhead cost per Unit Standard go-kart $1,500,000 5,000 units $300 per unit Custom go-kart 3,300,000 1,000 units $3,300 per unit Exhibit 17.13 Overhead per Unit for go-karts Using ABC P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Step Four: Assign Overhead Costs to Cost Objects Directmaterial Directlabor Overhead Totalcostperunit Standardgo-kart $400 $350 $300 $1,050 Customgo-kart $600 $500 $3,300 $4,400 P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Comparison of Overhead Allocations by Method Does the method of overhead allocation really make a difference? P3
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Companies, Inc., 2007 McGraw-Hill/Irwin Comparison of Overhead Allocations by Method C1 Comparison of Overhead Allocation by Method Allocation method Standard Custom Plantwide overhead rate 720 $ 1,200 Departmental overhead rate 700 1,300 ABC overhead rate 300 3,300
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Companies, Inc., 2007 McGraw-Hill/Irwin Advantages and Disadvantages of Activity-Based Costing A3 Advantages: •More accurate overhead cost allocation •More effective overhead cost control •Focus on relevant factors •Better management of activities Disadvantages: •Costs to implement and maintain •Uncertainty with decisions still remains
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Companies, Inc., 2007 McGraw-Hill/Irwin End of Chapter 4
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