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CABLE CONNECTION
TECHNIQUE
Screw Connectors and Screw Cable
Lugs for Low, Medium and High
Voltage
ProductCatalogue
Information concerning this catalogue:
All rights reserved for copying of any kind.
All dimensions and pictures are not binding.
We permanently strive to improve products and reserve the right to change design, dimensions or material.
Cable cross sections mentioned refer to DIN VDE 0295.
3
General
Low Voltage
Medium Voltage
List of Type Numbers 4
Foreword 5
Introduction 6
Aluminium Screw Connector 7
Aluminium Screw Connector with Tap-Off 10
Aluminium Screw Connector with Insulated Barrel 11
Aluminium Screw Connector for Insulated Cable Conductors 12
Aluminium Screw Connector with Sector-Shaped Clamping Channel 13
Copper Screw Connector 14
Aluminium Screw Cable Lugs 15
Copper Screw Cable Lugs for Screen Wires and Wavecon-cable 16
Aluminium Screw Connector, Excentric Design 17
Aluminium Screw Connector, Excentric Design (Reduction Connector) 20
Aluminium Screw Connector, Concentric Design (Reduction Connector) 21
Aluminium Screw Connector with Intelligent Contact Screw, Concentric Design 22
Aluminium Screw Connector for Screen Wires of Cables to VDE and TGL Standards 23
Copper Screw Connector for Copper Screen Wires 24
Aluminium Screw Cable Lugs, Concentric Design 25
Aluminium Screw Cable Lugs with Intelligent Contact Screw, Concentric Design 26
Copper Screw Cable Lugs for Screen Wires and Wavecon-cable 28
Contents
Installation Tools
Tools for Medium Voltage Cables 31
Insulated Tools 32
Holding Tool 34
High Voltage
Screw Connectors, Mechanical Top Bolts and Bolted Contacts 29
4
List of Type Numbers
General
Type Number Page Type Number Page Type Number Page Type Number Page
108-198
208-209
108 016 16,28
108 017 16,28
109 177 32
198 184 32
198 273 16,28
198 381 14,24
198 385 24
198 392 14
198 394 14
198 399 16,28
198 413 14
198 417 16,28
198 423 16,28
208 032 15
208 033 15
208 034 15
208 036 25
208 038 27
208 039 27
208 040 27
208 041 27
208 042 27
208 043 27
208 044 27
209 011 8
209 012 9
209 013 7
209 018 17
209 019 8
209 020 9
209 024 17
209 025 11
209 026 11
209 027 11
209 028 11
209 050 9
209 052 8
209 056 23
209 058 7
209 065 9
209 067 18
209 069 20
209 072 9
209 075 8
209 078 17
209 079 17
209 080 8
209 081 8
209 082 9
209 083 11
209 084 11
209 085 11
209 086 11
209 087 8
209 088 9
209 089 8
209 090 9
209 091 7
209 092 7
209 095 17
209 098 7
209 099 7
209 100 19
209 108 7
209 109 22
209 110 22
209 111 22
209 112 22
209 113 22
209 114 22
209 115 22
209 116 8
209 117 7
209 119 13
209 122 12
209 123 12
209 124 12
209 126 8
209 127 20
209 129 22
209 130 7
209 131 7
209 132 7
209 133 7
209 134 7
209 135 7
209 136 7
209 137 7
298 040 10
298 047 8
298 061 8
298 062 9
298 063 11
298 064 11
298 088 9
298 095 11
298 096 18
298 097 11
298 098 20
298 100 7
298 101 17
298 102 18
298 108 23
298 109 17
298 119 10
298 121 9
298 128 10
298 129 7
298 131 20
298 132 18
298 135 17
298 136 20
298 139 15
298 140 15
298 141 9
298 142 11
298 143 17
298 144 20
298 145 17
298 152 7
298 155 10
298 157 10
298 158 7
298 161 10
298 162 10
298 167 18
298 172 9
298 174 9
298 181 10
298 185 7
298 186 17
298 187 17
298 188 8
298 189 9
298 200 8
298 213 8
298 218 7
298 219 7
298 223 8
298 224 8
298 225 9
298 226 9
298 227 17
298 228 17
298 229 17
298 230 18
298 231 17
298 238 26
298 244 9
298 245 8
298 246 7
298 254 7
298 255 9
298 256 9
298 257 9
298 258 7
298 260 10
298 261 13
298 262 8
298 269 8
298 301 21
298 304 7
298 305 11
298 321 19
612 003 31
612 003 10 31
612 012 31
612 012 17 31
612 012 18 31
612 012 25 31
612 012 26 31
615 035 31
615 040 33
620 031 32
620 032 32
620 033 32
620 034 32
620 035 32
620 036 32
620 037 32
620 038 32
620 039 32
620 040 32
620 041 32
620 042 32
620 043 32
620 044 32
620 090 32
620 137 05 32
620 137 06 32
620 147 33
620 148 33
620 149 33
620 155 32
620 156 32
620 157 32
620 159 32
620 160 32
622 009 34
625 008 31
612-625
298
298 322 7
298 323 7
298 324 8
298 325 8
298 347 21
298 356 13
298 364 8
298 368 21
298 373 26
298 374 26
298 375 26
209-298 298
5
Foreword
This catalogue will give you an overview of our range of
screw connectors, screw cable lugs, and accessories.
We have arranged these products in different groups to
have them clearly structured and facilitate identification.
All important details are listed in a table and supported
by illustrations.
In case of uncertainties how to find a product or how to
select a suitable one, please contact us.
You will find our contact details on the reverse side of
this catalogue.
ARCUS Schiffmann offers you a vast range of screw
connectors, screw cable lugs, and accessories and fur-
thermore will be pleased to support you in selecting the
most suitable product.
General
Dear reader !Dear reader !
This service is a matter of course for us !This service is a matter of course for us !
6
General
Introduction
For many years now screw connectors and screw cable lugs have not
only been an alternative to compression systems but even more they
give you additional advantages and possibilities.
To install bolted cable connections means to make a connection with
mechanic and electric long-term load properties. This connection needs
to be produced by simple means and even under difficult conditions.
The quality of this connection must be high enough to ensure reliability
for many years.
Depending on their specific usage, screw connectors and screw cable lugs are provided with various featu-
res which lead to a wide variety of types. Those who have to select from this variety need to make a well
informed choice.
The main criteria are voltage level, type of cable conductor, working method, and joint or termination tech-
nology.
Apart from the related circumstances there are a number of selection criteria that depend on experience
and personal preferences or philosophies of power suppliers.
An overview of the selection criteria of screw connectors and screw cable lugs with the main features as
follows:
 Connector barrel Al or Cu
 Connector barrel uncoated, tin-plated, insulated or greased
 Connector barrel with chamfurred or rounded ends
 Connector barrel optional with branch connection for tap-off
 Connector barrel with concentric or excentric clamping channel
 Clamping channel round or sector-shaped
 Clamping channel straight-through or with oil-stop
 Clamping channel plain, grooved or serrated
 One or more contact screws per connector half
 Contact screw with spherical pressure foot or with cutting edges
 Contact screw with or without shear-head
 Shear-head bolt removable or not removable after shear-off
 Multiple or single shear-head bolt
 On cable lugs: type of palm
We will not go into any further detail at this point.
There are many reasons to prefer or reject
certain features.
For instance an oil stop inside a connector may be consi-
dered as a helpful stopper during installation but may also
be seen as a hinderance because a straight-through
movement for easy installation of the second conductor is
impossible.
In case you will not find the requiredIn case you will not find the required
product on the following pproduct on the following pages -ages -
please contplease contact us !act us !
7
LowVoltage
Picture shows 298 047 Picture shows 209 019
Aluminium Screw Connector
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted
Explanation of key sizes of contact screws: SW(i)=inner hexagon
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
6-35 RE
6-25 RM
• • 14 7.2 40 • 2 4 8 209 013
• • 14 7.2 40 • 2 4 8 209 091
• • 14 7.2 40 • 2 4 8 298 100
• • 14 7.2 40 • 2 4 8 209 092
• • 14 7.2 40 17.5 • 2 4 8 298 246
Cu 2.5-35 SM / 50 RM(v)
Al 6-35 SM / 50 RM(v)
• • 16 9 40 • 2 4 9 209 098
• • 16 9 40 • 2 4 9 209 058
• • 16 9 40 • 2 4 9 209 099
• • 16 9 40 • 2 4 9 298 152
• • 16 9.4 40 17.5 • 2 4 9 209 117
• • 16 9.4 40 17.5 • 2 4 9 209 108
• • 16 9.4 40 17.5 • 2 4 9 298 219
• • 16 9.4 40 17.5 • 2 4 9 298 218
6 RE-50 • • 18 10.5 40 • 2 5 10 209 130
• • 18 10.5 40 • 2 5 10 209 134
• • 18 10.5 40 • 2 5 10 209 131
• • 18 10.5 40 • 2 5 10 209 135
• • 18 10.5 40 17.6 • 2 5 10 209 132
• • 18 10.5 40 17.6 • 2 5 10 209 136
• • 18 10.5 40 17.6 • 2 5 10 209 133
• • 18 10.5 40 17.6 • 2 5 10 209 137
10-70 RE
10-70 RM
50-70 SE
35-70 SM
• • 22 12.5 57 • 2 5 15 298 258
• • 22 12.5 57 • 2 5 15 298 158
• • 22 12.5 57 • 2 5 15 298 129
• • 22 12.5 57 • 2 5 15 298 322
• • 22 12.5 57 24 • 2 5 15 298 254
• • 22 12.5 57 24 • 2 5 15 298 323
• • 22 12.5 57 24 • 2 5 15 298 304
• • 22 12.5 57 24 • 2 5 15 298 185
8
LowVoltage
Aluminium Screw Connector (continued)
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
16-50 RE
16-95 RM
50-95 SE
35-70 SM / 95 SM(r)
• • 25 14.4 55 • 2 5 20 209 019
• • 25 14.4 55 • 2 5 20 209 081
• • 25 14.4 55 • 2 5 20 298 188
• • 25 14.4 55 • 2 5 20 298 061
• • 25 14.4 55 • 2 5 20 209 087
• • 25 14.4 55 22 • 2 5 20 209 011
• • 25 14.4 55 22 • 2 5 20 209 080
• • 25 14.4 55 22 • 2 5 20 298 047
• • 25 14.4 55 22 • 2 5 20 209 089
• • 25 14.4 55 22 • 2 5 20 298 200
• • 25 14.4 92 • 4 5 20 209 052
• • 25 14.4 92 • 4 5 20 298 223
• • 25 14.4 92 • 4 5 20 209 075
• • 25 14.4 92 • 4 5 20 298 224
25-150 RE
25-150 RM
50-120 SE / 150 SE (90°)
• • 28 16.9 70 • 2 6 25 209 116
• • 28 16.9 70 • 2 6 25 209 126
• • 28 16.9 70 • 2 6 25 298 324
• • 28 16.9 70 • 2 6 25 298 325
• • 28 16.9 70 31 • 2 6 25 298 213
• • 28 16.9 70 31 • 2 6 25 298 269
• • 28 16.9 70 31 • 2 6 25 298 245
• • 28 16.9 70 31 • 2 6 25 298 262
35-120 / 150 SE (90°) • • 28 16.9 70 31 • 2 6 25 298 364
Picture shows 298 047 Picture shows 209 019
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
9
LowVoltage
Aluminium Screw Connector (continued)
Picture shows 298 047 Picture shows 209 019
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
35-50 RE
35-185 RM
50-150 SE / 185 SE (90°)
35-150 SM / 185 SM(r)
• • 32 19.6 80 • 2 6 25 209 020
• • 32 19.6 80 • 2 6 25 209 082
• • 32 19.6 80 • 2 6 25 298 189
• • 32 19.6 80 • 2 6 25 298 062
• • 32 19.6 80 • 2 6 25 209 088
• • 32 19.6 80 • 2 6 25 298 255
• • 32 19.6 80 32.5 • 2 6 25 209 012
• • 32 19.6 80 32.5 • 2 6 25 209 072
• • 32 19.6 80 32.5 • 2 6 25 298 088
• • 32 19.6 80 32.5 • 2 6 25 209 090
• • 32 19.6 80 32.5 • 2 6 25 298 172
• • 32 19.6 108 • 4 6 25 209 050
• • 32 19.6 108 • 4 6 25 209 065
• • 32 19.6 108 • 4 6 25 298 225
• • 32 19.6 108 • 4 6 25 298 226
50-150 RE
50-185 RM
50-150 SE / 185 SE (90°)
50-150 SM / 185 SM(r)
• • 32 19.6 108 • 4 6 25 298 121
70-150 RM
70-150 SE
• • 32 19.6 80 32.5 • 2 6 25 298 141
120-150 RE
120-240 RM
120-240 SE
120-240 SM
• • 38 25 128 • 4 6 25 298 174
• • 38 25 128 • 4 6 25 298 244
• • 38 25 128 58.5 • 4 6 25 298 256
150-240 M • • 38 25 128 • 4 6 25 298 257
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
10
Picture shows 298 119 Picture shows 298 128
LowVoltage
Aluminium Screw Connector with Tap-Off
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
Mains Branch
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
number
mains
number
branch
SW(i)(DIN475)
torque[Nm]
D d d2 L l
Al 35 RE
Cu 35 RM
Cu 10 RE
• • 20 9.4 9.4 55 18 • 2 1 4 15 298 260
35-50 RE
35-185 RM
50-150 SE
185 SE (90°)
35-150 SM
185 SM(r)
6-50 SE
• • 32 19.6 10 80 29.5 • 2 1 (1) (1)
298 040
35-50 RE
35-185 RM
50-150 SE
185 SE (90°)
35-150 SM
185 SM(r)
35-150 RE
35-150 RM
50-120 SE
150 SE (90°)
35-120 SM
• • 32 19.6 17.5 100 32.5 • 2 1 6 25 298 119
• • 32 19.6 17.5 100 32.5 • 2 1 6 25 298 128
• • 32 19.6 17.5 100 32.5 • 2 1 6 25 298 181
• • 32 19.6 17.5 140 32.5 • 2 1 6 25 298 162
• • 32 19.6 17.5 140 32.5 • 2 1 6 25 298 155
120-240 M 6-95 RM
2x 25 RM
150 SE
• • 38 25 17.5 150 56 • 4 1 6 25 298 161
150-240 M 2x 25 RM
150 SE • • 38 23 17.5 150 56 • 4 1 6 25 298 157
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
(1) Contact screw of main conductor: SW6 / 25 Nm
Contact screw of branch conductor: SW5 / 20 Nm
Aluminium Screw Connector with Insulated Barrel
11
LowVoltage
Picture shows 209 025 Picture shows 209 027
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
6-35 RE
6-25 RM
• • 14 7.2 60 • 2 4 8 298 097
6-35 RM
6-35 SM
• • 18 9.4 42 • 2 4 8 298 305
10-70 RE
10-70 RM
50-70 SE
35-70 SM
• • 25 12.5 87 • 2 5 15 298 095
16-50 RE
16-95 RM
50-70 SE / 95 SE (90°)
35-70 SM / 95 SM(r)
• • 28.2 14.4 58.2 • 2 5 20 209 027
• • 28.2 14.4 58.2 • 2 5 20 209 085
• • 28.2 14.4 58.2 • 2 5 20 298 063
• • 28.2 14.4 58.2 23.6 • 2 5 20 209 025
• • 28.2 14.4 58.2 23.6 • 2 5 20 209 083
25-150 SE / 185 SE (90°) / 150 SM • • 36 19.6 84 34.5 • 2 6 25 298 142
35-50 RE
35-185 RM
50-150 SE / 185 SE (90°)
35-150 SM / 185 SM(r)
• • 36 19.6 84 • 2 6 25 209 028
• • 36 19.6 84 • 2 6 25 209 086
• • 36 19.6 84 • 2 6 25 298 064
• • 36 19.6 84 34.5 • 2 6 25 209 026
• • 36 19.6 84 34.5 • 2 6 25 209 084
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
12
Picture shows 209 122
LowVoltage
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
insulation-piercing
screw
number
SW(i)(DIN475)
torque[Nm]
D d L1 H
50-95 Al SE
25-70 Cu SM
• • 32 19 120 47 • 4 5 20 209 122
50-120 Al SE
70-95 Cu SM
• • 35 22 120 50 • 4 5 20 209 123
95-185 Al SE
95-150 Cu SM
• • 41 26 120 55 • 4 5 20 209 124
Aluminium Screw Connector
for Insulated Cable Conductors
These fully-insulated screw connectors are supplied with pre-shrunk insulation. This cover is bridging proof
and safe from manual contact. It is provided with openings only to fit the conductors and the installation
tool.
Conductor ends are fit into the screw connector with their insulation.
When screws are tightened the insulation-piercing screws and their ring-shaped counter-contacts will cut
through the conductor insulation.
Explanation of cross sections: S=sectorial, E=solid, M=stranded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
13
LowVoltage
Aluminium Screw Connector
with Sector-Shaped Clamping Channel
Picture shows 209 119
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
greased
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(a)(DIN475)
SW(i)(DIN475)
torque[Nm]
D L l
25-120 RE
25-70 RM / 95 RM(v)
50-150 SE
35-120 SM
• • • 26 70 33 • 2 17 6
24(1)
-
25
209 119
• • 26 70 33 • 2 17 6 298 261
• • 26 70 33 • 2 17 6 298 356
These screw connectors are featured with a reduced outer diameter and a sector-shaped clamping
channel. This special shape of the clamping channel supports an optimal position of the conductor
underneath the contact screw.
The contact screw is designed as a double shear-head bolt with inner and outer hexagon. Both
hexagons may be used alternatively during installation so that the electrician can choose his preferred
installation tool.
The nominal break points of the contact screw are dimensioned to reach a sufficient contact force for each
conductor without using extreme compression and therefore causing mechanical damage to the conductor.
Very slight protrusion of screws after contact enables an easy installation of shrink-sleeves.
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted
Explanation of key sizes of contact screws: SW(a)=outer hexagon, SW(i)=inner hexagon
(1) Depending on size of cross section
14
Picture shows 198 381
LowVoltage
Copper Screw Connector
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
1.5-6 RE • • 7 3.5 25 • 2 2 4 198 413
1.5-16 RE / 16 RM • • 10 5.5 30 • 2 2.5 4 198 394
• • 10 5.5 30 • 2 2.5 4 198 392
6-25 RM / 35 RE • • 14 7.2 40 • 2 4 10 198 381
Explanation of cross sections: R=round, E=solid, M=stranded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
15
Aluminium Screw Cable Lugs
LowVoltage
Picture shows 208 032
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
tin-plated
Dimensions [mm]
shear-headscrew
unremovable
shear-headscrew
removable
number
SW(i)(DIN475)
torque[Nm]
W2 D D2(1)
d H L L2 l
16-95 RE
16-95 RM
50-70 SE / 95 SE
25-70 SM / 95 SM(r)
• 23 23 13 14 8 78 66 45 • 2 5 20 298 139
35-150 RE
35-150 RM
50-120 SE
35-120 SM(r)
• 28 28 11 17.5 10 92 78 50 • 2 6 25 208 034
• 28 28 13 17.5 10 92 78 50 • 2 6 25 298 140
• 28 28 13 17.5 10 92 78 50 • 2 6 25 208 033
120-150 RE
120-240 RM
120-185 SE
120-185 SM / 240 SM (90°)
• 36 36 13 25 15 121 103 65 • 2 6 25 208 032
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
1) Also available with other palm hole size, if required
16
Copper Screw Cable Lugs
for Screen Wires and Wavecon-cable
Explanation of cross sections: R=round, M=stranded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
1) Also available with other palm hole size, if required
LowVoltage
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
B W2 D2(1)
d H L L2 l
6-50 RM • 17.7 18 10.5 9.9 8.7 41.5 31.5 20 • 1 5 - 198 273
10-70 Cu
13x Al-flat 5.2x1
• 16 16 10.5 10.5 3.5 51 40.5 20 • 1 5 15 198 399
• 16 16 12.5 10.5 3.5 51 40.5 20 • 1 5 15 198 423
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
W2 D D2(1)
d H L L2 l
Ø12
16-70 RM
• 23 23 10.5 12 8 78 66 27 • 1 5 20 108 017
• 23 23 13 12 8 78 66 27 • 1 5 20 198 417
• 23 23 13 12 8 78 66 27 • 1 5 20 108 016
Picture shows 198 273
Picture shows 108 017
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
17
MediumVoltage
Aluminium Screw Connector,
Excentric Design
Picture shows 209 024 Picture shows 298 145
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
50-150 RM
35-120 SM / 150 SM(r)
• • 30 17.5 80 34 • 2 6 25 209 024
• • 30 17.5 80 34 • 2 6 25 209 079
• • 30 17.5 80 34 • 2 6 25 209 095
• • 30 17.5 80 34 • 2 6 25 298 227
• • 30 17.5 80 34 • 2 6 25 298 228
25-150 RE
25-150 RM
50-150 SE
35-120 SM / 150 SM (90°)
• • 32 19.6 108 48 • 4 6 25 298 143
35-150 RE
35-150 RM
50-150 SE
35-150 SM
• • 32 19.6 108 48 • 4 6 25 298 101
• • 32 19.6 108 48 • 4 6 25 298 109
• • 32 19.6 108 48 • 4 6 25 298 229
35-185 RE
35-185 RM
50-150 SE
35-120 SM / 150 SM(r)
• • 32 19.6 108 48 • 4 6 25 298 186
150 RE
185 RM
150 SE
95-150 SM / 185 SM(r)
• • 32 19.6 108 48 • 4 6 25 298 135
150-240 RM / 240 SM(r) • • 38 23.3 100 • 2 6 25 298 145
• • 38 23.3 100 41.5 • 2 6 25 209 018
• • 38 23.3 100 41.5 • 2 6 25 209 078
• • 38 23.3 100 41.5 • 2 6 25 298 231
• • 38 23.3 100 41.5 • 2 6 25 298 187
18
MediumVoltage
Aluminium Screw Connector,
Excentric Design (continued)
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
150-240 RM / 240 SM(r) • • 38 23.3 128 56 • 4 6 25 298 096(1)
• • 38 23,3 128 56 • 4 6 25 298 102
• • 38 23.3 128 56 • 4 6 25 209 067(1)
• • 38 23.3 128 56 • 4 6 25 298 132
• • 38 23.3 128 56 • 4 6 25 298 230(1)
• • 38 23.3 128 56 • 4 6 25 298 167(1)
Picture shows 298 096
Explanation of cross sections: R=round, S=sectorial, M=stranded, (r)=rounded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
(1) Option to increase cross sectional range by 50-120 mm² with contact screws available on request
19
MediumVoltage
Aluminium Screw Connector,
Excentric Design (continued)
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)|(ii)(DIN475)
torque[Nm]
D d L l
35-120 RE
35-120 RM
50-120 SE
35-120 SM
• • 35 23 117 53 •(1)
4
8 20
209 100
150 RE
150-240 RM
150-185 SE / 240 SE (90°)
150 SM / 185 SM (90°)
6 25
35-120 RE
35-120 RM
50-120 SE
35-120 SM
• • 35 23 117 53 •(1)
4
8 20
298 321
150 RE
150-240 RM
150-185 SE / 240 SE (90°)
150 SM / 185 SM (90°)
6 25
This screw connector was designed to cover a large cross sectional
range.
Shear heads are provided with two different key sizes SW 6 and SW 8.
For cross sections 35-120 mm2
key size SW 8 is active with a torque of
20 Nm and for cross sections 150-240 mm2
key size SW 6 with a tor-
que of 25 Nm.
Picture shows 209 100
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (90°)=4-core cable
Explanation of key sizes of contact screws: SW(i)=inner hexagon
(1) Removable shear-head bolt only for cross sections 35-120 mm²
20
MediumVoltage
Aluminium Screw Connector,
Excentric Design (Reduction Connector)
Picture shows 298 098
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
A B
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
35 RM-70 SM 150 RE / 150 SE
185 RM
95-150 SM
185 SM(r)
• • 32 19.6 108 48 • 4 6 25 298 136
50-120 RM 150 RE-185 SM
185 SE(r) • • 32 19.6 108 48 • 4 6 25 298 131
95-120 150-240 RM(v) • • 33 21 108 48 • 4 6 25 298 144
50-120 RM
120 SM
150-240 RM
240 SM(r)
• • 38 23.3 128 56 • 4 6 25 298 098
• • 38 23.3 128 56 • 4 6 25 209 069
• • 38 23.3 128 56 • 4 6 25 209 127
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
21
MediumVoltage
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded,
(*)=conductor slightly rounded, for instance with flat-nose pliers
Explanation of key sizes of contact screws: SW(a)=outer hexagon, SW(i)=inner hexagon
(1) Depending on size of cross section
Aluminium Screw Connector,
Concentric Design (Reduction Connector)
Picture shows 298 301
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
A B
filledwithgrease
withoil-stop
uncoated
Dimensions [mm]
shear-headscrew
unremovable
number
SW(a)|(aa)(DIN475)
torque[Nm]
D1 D2 d1 d2 L l1 l2
25-95 RE
25-70 RM / 95 RM(v)
50-70 SE / 95 SE(r)
35-50 SM / 70 SM(*)
70-240 RE
70-185 RM / 240 RM(v)
70-185 SE(*)
70-150 SM / 185 SM(r) • • • 33 20.4 12.4 110 58 44 •
2 8
16(1)
-
19
298 301
2 10
27(1)
-
31
95-400 RE
95-400 RM / 400 RM(v)
95-240 SE
95-300 SM(r)
300-630 RM
300-630 RM(v)
300-400 SM(*)
• • • 52 33.4 27.4 185 93 79 •
3 10
27(1)
-
31
298 368
3 13
28(1)
-
32
630 RM(v) 800 / 1000 Al RM(v)
• • • 60 52 39.4 33.4 250 135 98 •
4 13
28(1)
-
29.5
298 347
3 13 28
Picture shows 298 347
22
MediumVoltage
Aluminium Screw Connector
with Intelligent Contact Screw, Concentric Design
Picture shows 209 110
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded,
(*)=conductor slightly rounded, for instance with flat-nose pliers
Explanation of key sizes of contact screws: SW(a)=outer hexagon
(1) Depending on size of cross section
(2) Special design deducted from size 3
Size Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
withoil-stop
filledwithgrease
tin-plated
Dimensions [mm]
shear-headscrew
unremovable
number
SW(a)(DIN475)
torque[Nm]
D d L l
1
25-95 RE
25-70 RM / 95 RM(v)
50-70 SE / 95 SE(r)
35-50 SM / 70 SM(*)
• • • 23 12.4 95 44 • 4 8
16(1)
-
19
209 109
2
50-150 RE
50-120 RM / 150 RM(v)
50-120 SE / 150 SE(r)
50-95 SM / 120 SM(r)
• • • 28 15.4 110 51 • 4 8
19(1)
-
22
209 112
3
70-240 RE
70-185 RM / 240 RM(v)
70-150 SE / 185 SE(*)
70-150 SM / 185 SM(r)
• • • 33 20.4 125 58 • 4 10
27(1)
-
31
209 110
(2)
70-240 RE
70-240 RM / 240 RM(v)
70-240 SE(*)
70-240 SM(*)
• • • 34 22.4 120 55.5 • 4 10
27(1)
-
31
209 129
4
120-300 RE
120-300 RM / 300 RM(v)
120-240 SE
120-185 SM / 240 SM(r)
• • • 36 24.4 140 64.5 • 4 13
28(1)
-
32
209 111
5
95-400 RE
95-400 RM / 400 RM(v)
95-240 SE
95-240 SM / 300 SM(r)
• • • 42 27.4 170 79 • 6 10
27(1)
-
31
209 113
6
300-630 RE
300-630 RM
300-630 RM(v)
300-400 SM(*)
• • • 52 33.4 200 93 • 6 13
28(1)
-
32
209 114
7
800-1000 RE
800-1000 RM(v)
• • • 60 40.4 230 104 • 8 13
28(1)
-
32
209 115
23
Picture shows 209 056 Picture shows 298 108
MediumVoltage
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
16-50 Cu RM
3-13 each flat 1x 5.2 Al
• • 20 11 55 22.8 • 2 5 10 209 056
• • 20 11 55 22.8 • 2 5 10 298 108
Explanation of cross sections: R=round, M=stranded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
Aluminium Screw Connector for Screen Wires
of Cables to VDE and TGL Standards
24
Picture shows 198 385
MediumVoltage
Copper Screw Connector for Copper Screen Wires
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
straight-through
withoil-stop
uncoated
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
removable
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
D d L l
6-35 RE / 25 RM • • 14 7.2 40 • 2 4 10 198 381
Ø11 • • 20 11 55 • 2 5 15 198 385
Picture shows 198 381
Explanation of cross sections: R=round, E=solid, M=stranded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
25
Aluminium Screw Cable Lugs,
Concentric Design
MediumVoltage
Explanation of key sizes of contact screws: SW(i)=inner hexagon
1) Also available with other palm hole size, if required
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
tin-plated
Dimensions [mm]
shear-headscrew
unremovable
shear-headscrew
removable
number
SW(i)(DIN475)
torque[Nm]
W2 D D2(1)
d H L L2 l
120-240 Al
120-185 Cu • 28 35 17 20 12 119 104 57 • 2 6 25 208 036
Picture shows 208 036
26
MediumVoltage
Aluminium Screw Cable Lugs
with Intelligent Contact Screw, Concentric Design
Picture shows 298 238
Size Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
filledwithgrease
tin-plated
Dimensions [mm]
shear-headscrew
unremovable
number
SW(a)(DIN475)
torque[Nm]
W2 D D2(1)
d H L L2 l
1
25-95 RM(v)
• • 35 23 17.5 12.4 13 109.5 92 44 • 2 8
16(2)
-
19
298 373
3
70-240 RE
70-185 RM / 240 RM(v)
70-150 SE / 185 SE(*)
70-150 SM / 185 SM(r)
• • 28 33 16.5 20.4 12 120 103 58 • 2 10
27(2)
-
31
298 238
3
70-240 RM(v)
• • 35 33 17.5 20.4 13 123.5 106 58 • 2 10
27(2)
-
31
298 374
5
95-400 RM(v)
• • 35 38 17.5 25.4 13 145.5 128 80 • 3 10
27(2)
-
31
298 375
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded,
(*)=conductor slightly rounded, for instance with flat-nose pliers
Explanation of key sizes of contact screws: SW(a)=outer hexagon
(1) Also available with other palm hole size, if required
(2) Depending on size of cross section
27
Picture shows 208 038
Aluminium Screw Cable Lugs
with Intelligent Contact Screw, Concentric Design
Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded,
(*)=conductor slightly rounded, for instance with flat-nose pliers
Explanation of key sizes of contact screws: SW(a)=outer hexagon
(1) Also available with other palm hole size, if required
(2) Depending on size of cross section
MediumVoltage
Size Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
filledwithgrease
tin-plated
Dimensions [mm]
shear-headscrew
unremovable
number
SW(a)(DIN475)
torque[Nm]
W2 D D2(1)
d H L L2 l
1
25-95 RE
25-70 RM / 95 RM(v)
50-70 SE / 95 SE(r)
35-50 SM / 70 SM(*)
• • 23 23 9 12.4 8 77.5 66 44 • 2 8
16(2)
-
19
208 038
2
50-150 RE
50-120 RM / 150 RM(v)
50-120 SE / 150 SE(r)
50-95 SM / 120 SM(r)
• • 28 28 11 15.4 10 92 78 51 • 2 8
19(2)
-
22
208 040
3
70-240 RE
70-185 RM / 240 RM(v)
70-150 SE / 185 SE(*)
70-150 SM / 185 SM(r)
• • 33 33 13 20.4 13 106.5 90 58 • 2 10
27(2)
-
31
208 039
4
120-300 RE
120-300 RM / 300 RM(v)
120-240 SE
120-185 SM / 240 SM(r)
• • 36 36 13 24.4 15 121 103 64.5 • 2 13
28(2)
-
32
208 041
5
95-400 RE
95-400 RM / 400 RM(v)
95-240 SE
95-240 SM / 300 SM(r)
• • 42 42 17 27.4 16 136 115 79 • 3 10
27(2)
-
31
208 042
6
300-630 RE
300-630 RM
300-630 RM(v)
300-400 SM(*)
• • 52 52 17 33.4 18 164 138 93 • 3 13
28(2)
-
32
208 043
7
800-1000 RE
800-1000 RM(v)
• • 60 60 21 40.4 20 190 160 104 • 4 13
28(2)
-
32
208 044
28
Copper Screw Cable Lugs
for Screen Wires and Wavecon-cable
Explanation of cross sections: R=round, M=stranded
Explanation of key sizes of contact screws: SW(i)=inner hexagon
1) Also available with other palm hole size, if required
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
B W2 D2(1)
d H L L2 l
6-50 RM • 17.7 18 10.5 9.9 8.7 41.5 31.5 20 • 1 5 - 198 273
10-70 Cu
13x Al-flat 5.2x1
• 16 16 10.5 10.5 3.5 51 40.5 20 • 1 5 15 198 399
• 16 16 12.5 10.5 3.5 51 40.5 20 • 1 5 15 198 423
Cross Section [mm²] Connector Barrel Contact Screw
Type
Number
tin-plated
Dimensions [mm]
socketscrew
shear-headscrew
unremovable
number
SW(i)(DIN475)
torque[Nm]
W2 D D2(1)
d H L L2 l
Ø12
16-70 RM
• 23 23 10.5 12 8 78 66 27 • 1 5 20 108 017
• 23 23 13 12 8 78 66 27 • 1 5 20 198 417
• 23 23 13 12 8 78 66 27 • 1 5 20 108 016
Picture shows 198 273
Picture shows 108 017
MediumVoltage
Screw Connectors, Mechanical Top Bolts and
Bolted Contacts
HighVoltage
Jointing and connecting of high voltage cables by
means of bolted contacts meanwhile is state of the
art.
Longterm experience in welding and compressing
is more and more replaced by mechanical connec-
tors or mechanical top bolts.
Today, advantages of fast, simple, and safe instal-
lation by means of screw-type connections are also
valued in high voltage applications.
A speciality in high voltage contact technique is the
high voltage conductor itself, different from medium
voltage or low voltage conductors in construction
and cross section. Solid or stranded round conduc-
tors made of copper or aluminium are typical.
Especially the Milliken- or RMS-conductor is
unusual, because its special sectorial construction
requires a particular arrangement of contact bolts.
The round conductor consists of several sectors
insulated towards each other.
This construction reduces conduction losses which
occur by the skin effect, specially so on large cross
sections.
Also typical for high voltage are large cross sections.
Although small cross sections such as 95 mm² are
used as well, cross sections up to 3200 mm² prevail.
With cross sections above 1200 mm², also Milliken-
Conductors can be found.
Mechanical connectors and top bolts for high volta-
ge are to be dimensioned precisely for its conduc-
tor and joint or termination.
Only this way it is possible to control electric fields
of voltages above 70 kV, and to secure continuous
prevention of joint destruction by partial discharge.
CUSTCUSTOMISEDOMISED
SOLUTIONS IN HIGHSOLUTIONS IN HIGH
VOLVOLTTAGE CONTAGE CONTACTACT
TECHNIQUETECHNIQUE
29
30
HighVoltage
Screw Connectors, Mechanical Top Bolts and
Bolted Contacts
For this reason, concentric design, prevention of
edges caused by bolt protrusion, and an outer bar-
rel diameter suitable for its cable joint or termina-
tion, are essential requirements on such contact
elements. These features can only be provided by
customised and individual design and production,
mostly in small production lots.
ARCUS Schiffmann is able to design, produce, and
supply on schedule such individual contact ele-
ments on short notice, customised to meet project
requirements.
For this purpose we stock the raw material, and
offer design know-how and ultra-modern CNC-pro-
duction machines.
As such products are specifically manufactured for
customers and projects, we do not detail them in
our catalogue. Instead, these pages shall explain
our expertise and ability to also support you in this
field.
WWe look forward te look forward talking to you !alking to you !
31
Tools for Medium Voltage Cables
InstallationTools
Cuts a cone on conductor insulation of medium
voltage cable with synthetic insulation 10-30 kV,
50-300 mm²
Spare parts and accessories
Spare blade 612 003 10
Knife sharpening stone 625 008
Strips the outer conductive layer of medium volta-
ge cable 10-30 kV, Ø18-54 mm,
incl. knife plate 0.5 mm
Spare parts and accessories
Knife plate 0.25 mm 612 012 25
Knife plate 0.5 mm 612 012 17
Knife plate 0.6 mm 612 012 26
Knife plate 0.7 mm 612 012 18
Transport case 615 035
Cone cutter
Type No. 612 003
Stripping knife
Type No. 612 012
32
Insulated Tools
InstallationTools
T-Handle Socket Wrench Type number
KS 10, 200 mm long 620 031
KS 11, 200 mm long 620 032
KS 12, 200 mm long 620 033
KS 13, 200 mm long 620 034
KS 14, 200 mm long 620 035
KS 17, 200 mm long 620 036
KS 19, 300 mm long 620 037
KS 20, 300 mm long 620 038
KS 22, 300 mm long 620 039
KS 24, 300 mm long 620 040
KS 27, 300 mm long 620 041
KS 28, 300 mm long 620 042
KS 30, 300 mm long 620 043
KS 32, 300 mm long 620 044
Spreading Wedge Type number
length: 120 mm 109 177
length: 198 mm 198 184
Angular Wrench Type number
Hexagon socket screw
SW 5 620 159
SW 6 620 160
Ratchet Wrench Type number
(with insert KS 5) 620 090
Insert Type number
for ratchet wrench
insert KS 5 620 137 05
insert KS 6 620 137 06
T-Box Wrench Type number
Hexagon socket screw
SW 4 620 155
SW 5 620 156
SW 6 620 157
33
Torque Wrench (20 Nm)
Type No. 620 147 (Inserts excluded)
Suitable for live installation up to 1000 V AC / 1500 V DC
Synthetic insulation to
VDE 0682 part 201
Quick-change inserts
Testing
ARCUS torque wrenches are supplied
with test certificate and its own serial
number.
Precision
ARCUS torque wrenches are
manufactured with release precision
of ±1 Nm.
SW (DIN 475) Type No.
5 620 148
6 620 149
Case made of synthetic material
Type No. 615 040
With foamed inlay to take up one
torque wrench and two inserts.
Function
ARCUS torque wrench is released after
clockwise rotation.
When torque is reached the release is
audible and perceptable.
a
b
Torque Wrench
with Insert
a (mm) b (mm)
195 100
Explanation of key sizes of tools: SW=outer hexagon
InstallationTools
Insulated Tools (continued)
34
Suitable for live installation up to 1000 V AC / 1500 V DC
For insulated and uninsulated mechanical connectors
To IEC 60900 resp. EN 60900
Application:
No use of reduction prism ø20-40 mm
Use with reduction prism ø14-20 mm
Temperature limitation -40 °C
Holding Tool for Screw Connectors with Outer Diameter 14 to 40 mm
Type No. 622 009
Material:
Handles and prism jaws PA with glassfibre
Spindle hardened steel
Mechanical parts brass
Insulated Tools (continued)
InstallationTools
Copyright © ARCUS Schiffmann
Layout:MarionRenz
Phone
General
+49 (0) 89 / 4 36 04 - 0
Fax
General
+49 (0) 89 4 31 68 88
Fax
Sales Department
+49 (0) 89 4 36 04 - 73
Internet
www.ARCUS-Schiffmann.com
info@ARCUS-Schiffmann.com
Seat of the Company
Truderinger Str. 199
D-81673 Munich
Edition: 04.2010 Subject to change without notice

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Arcus LV HV Cable Screw Connectors & Lugs

  • 1. CABLE CONNECTION TECHNIQUE Screw Connectors and Screw Cable Lugs for Low, Medium and High Voltage ProductCatalogue
  • 2. Information concerning this catalogue: All rights reserved for copying of any kind. All dimensions and pictures are not binding. We permanently strive to improve products and reserve the right to change design, dimensions or material. Cable cross sections mentioned refer to DIN VDE 0295.
  • 3. 3 General Low Voltage Medium Voltage List of Type Numbers 4 Foreword 5 Introduction 6 Aluminium Screw Connector 7 Aluminium Screw Connector with Tap-Off 10 Aluminium Screw Connector with Insulated Barrel 11 Aluminium Screw Connector for Insulated Cable Conductors 12 Aluminium Screw Connector with Sector-Shaped Clamping Channel 13 Copper Screw Connector 14 Aluminium Screw Cable Lugs 15 Copper Screw Cable Lugs for Screen Wires and Wavecon-cable 16 Aluminium Screw Connector, Excentric Design 17 Aluminium Screw Connector, Excentric Design (Reduction Connector) 20 Aluminium Screw Connector, Concentric Design (Reduction Connector) 21 Aluminium Screw Connector with Intelligent Contact Screw, Concentric Design 22 Aluminium Screw Connector for Screen Wires of Cables to VDE and TGL Standards 23 Copper Screw Connector for Copper Screen Wires 24 Aluminium Screw Cable Lugs, Concentric Design 25 Aluminium Screw Cable Lugs with Intelligent Contact Screw, Concentric Design 26 Copper Screw Cable Lugs for Screen Wires and Wavecon-cable 28 Contents Installation Tools Tools for Medium Voltage Cables 31 Insulated Tools 32 Holding Tool 34 High Voltage Screw Connectors, Mechanical Top Bolts and Bolted Contacts 29
  • 4. 4 List of Type Numbers General Type Number Page Type Number Page Type Number Page Type Number Page 108-198 208-209 108 016 16,28 108 017 16,28 109 177 32 198 184 32 198 273 16,28 198 381 14,24 198 385 24 198 392 14 198 394 14 198 399 16,28 198 413 14 198 417 16,28 198 423 16,28 208 032 15 208 033 15 208 034 15 208 036 25 208 038 27 208 039 27 208 040 27 208 041 27 208 042 27 208 043 27 208 044 27 209 011 8 209 012 9 209 013 7 209 018 17 209 019 8 209 020 9 209 024 17 209 025 11 209 026 11 209 027 11 209 028 11 209 050 9 209 052 8 209 056 23 209 058 7 209 065 9 209 067 18 209 069 20 209 072 9 209 075 8 209 078 17 209 079 17 209 080 8 209 081 8 209 082 9 209 083 11 209 084 11 209 085 11 209 086 11 209 087 8 209 088 9 209 089 8 209 090 9 209 091 7 209 092 7 209 095 17 209 098 7 209 099 7 209 100 19 209 108 7 209 109 22 209 110 22 209 111 22 209 112 22 209 113 22 209 114 22 209 115 22 209 116 8 209 117 7 209 119 13 209 122 12 209 123 12 209 124 12 209 126 8 209 127 20 209 129 22 209 130 7 209 131 7 209 132 7 209 133 7 209 134 7 209 135 7 209 136 7 209 137 7 298 040 10 298 047 8 298 061 8 298 062 9 298 063 11 298 064 11 298 088 9 298 095 11 298 096 18 298 097 11 298 098 20 298 100 7 298 101 17 298 102 18 298 108 23 298 109 17 298 119 10 298 121 9 298 128 10 298 129 7 298 131 20 298 132 18 298 135 17 298 136 20 298 139 15 298 140 15 298 141 9 298 142 11 298 143 17 298 144 20 298 145 17 298 152 7 298 155 10 298 157 10 298 158 7 298 161 10 298 162 10 298 167 18 298 172 9 298 174 9 298 181 10 298 185 7 298 186 17 298 187 17 298 188 8 298 189 9 298 200 8 298 213 8 298 218 7 298 219 7 298 223 8 298 224 8 298 225 9 298 226 9 298 227 17 298 228 17 298 229 17 298 230 18 298 231 17 298 238 26 298 244 9 298 245 8 298 246 7 298 254 7 298 255 9 298 256 9 298 257 9 298 258 7 298 260 10 298 261 13 298 262 8 298 269 8 298 301 21 298 304 7 298 305 11 298 321 19 612 003 31 612 003 10 31 612 012 31 612 012 17 31 612 012 18 31 612 012 25 31 612 012 26 31 615 035 31 615 040 33 620 031 32 620 032 32 620 033 32 620 034 32 620 035 32 620 036 32 620 037 32 620 038 32 620 039 32 620 040 32 620 041 32 620 042 32 620 043 32 620 044 32 620 090 32 620 137 05 32 620 137 06 32 620 147 33 620 148 33 620 149 33 620 155 32 620 156 32 620 157 32 620 159 32 620 160 32 622 009 34 625 008 31 612-625 298 298 322 7 298 323 7 298 324 8 298 325 8 298 347 21 298 356 13 298 364 8 298 368 21 298 373 26 298 374 26 298 375 26 209-298 298
  • 5. 5 Foreword This catalogue will give you an overview of our range of screw connectors, screw cable lugs, and accessories. We have arranged these products in different groups to have them clearly structured and facilitate identification. All important details are listed in a table and supported by illustrations. In case of uncertainties how to find a product or how to select a suitable one, please contact us. You will find our contact details on the reverse side of this catalogue. ARCUS Schiffmann offers you a vast range of screw connectors, screw cable lugs, and accessories and fur- thermore will be pleased to support you in selecting the most suitable product. General Dear reader !Dear reader ! This service is a matter of course for us !This service is a matter of course for us !
  • 6. 6 General Introduction For many years now screw connectors and screw cable lugs have not only been an alternative to compression systems but even more they give you additional advantages and possibilities. To install bolted cable connections means to make a connection with mechanic and electric long-term load properties. This connection needs to be produced by simple means and even under difficult conditions. The quality of this connection must be high enough to ensure reliability for many years. Depending on their specific usage, screw connectors and screw cable lugs are provided with various featu- res which lead to a wide variety of types. Those who have to select from this variety need to make a well informed choice. The main criteria are voltage level, type of cable conductor, working method, and joint or termination tech- nology. Apart from the related circumstances there are a number of selection criteria that depend on experience and personal preferences or philosophies of power suppliers. An overview of the selection criteria of screw connectors and screw cable lugs with the main features as follows:  Connector barrel Al or Cu  Connector barrel uncoated, tin-plated, insulated or greased  Connector barrel with chamfurred or rounded ends  Connector barrel optional with branch connection for tap-off  Connector barrel with concentric or excentric clamping channel  Clamping channel round or sector-shaped  Clamping channel straight-through or with oil-stop  Clamping channel plain, grooved or serrated  One or more contact screws per connector half  Contact screw with spherical pressure foot or with cutting edges  Contact screw with or without shear-head  Shear-head bolt removable or not removable after shear-off  Multiple or single shear-head bolt  On cable lugs: type of palm We will not go into any further detail at this point. There are many reasons to prefer or reject certain features. For instance an oil stop inside a connector may be consi- dered as a helpful stopper during installation but may also be seen as a hinderance because a straight-through movement for easy installation of the second conductor is impossible. In case you will not find the requiredIn case you will not find the required product on the following pproduct on the following pages -ages - please contplease contact us !act us !
  • 7. 7 LowVoltage Picture shows 298 047 Picture shows 209 019 Aluminium Screw Connector Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted Explanation of key sizes of contact screws: SW(i)=inner hexagon Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 6-35 RE 6-25 RM • • 14 7.2 40 • 2 4 8 209 013 • • 14 7.2 40 • 2 4 8 209 091 • • 14 7.2 40 • 2 4 8 298 100 • • 14 7.2 40 • 2 4 8 209 092 • • 14 7.2 40 17.5 • 2 4 8 298 246 Cu 2.5-35 SM / 50 RM(v) Al 6-35 SM / 50 RM(v) • • 16 9 40 • 2 4 9 209 098 • • 16 9 40 • 2 4 9 209 058 • • 16 9 40 • 2 4 9 209 099 • • 16 9 40 • 2 4 9 298 152 • • 16 9.4 40 17.5 • 2 4 9 209 117 • • 16 9.4 40 17.5 • 2 4 9 209 108 • • 16 9.4 40 17.5 • 2 4 9 298 219 • • 16 9.4 40 17.5 • 2 4 9 298 218 6 RE-50 • • 18 10.5 40 • 2 5 10 209 130 • • 18 10.5 40 • 2 5 10 209 134 • • 18 10.5 40 • 2 5 10 209 131 • • 18 10.5 40 • 2 5 10 209 135 • • 18 10.5 40 17.6 • 2 5 10 209 132 • • 18 10.5 40 17.6 • 2 5 10 209 136 • • 18 10.5 40 17.6 • 2 5 10 209 133 • • 18 10.5 40 17.6 • 2 5 10 209 137 10-70 RE 10-70 RM 50-70 SE 35-70 SM • • 22 12.5 57 • 2 5 15 298 258 • • 22 12.5 57 • 2 5 15 298 158 • • 22 12.5 57 • 2 5 15 298 129 • • 22 12.5 57 • 2 5 15 298 322 • • 22 12.5 57 24 • 2 5 15 298 254 • • 22 12.5 57 24 • 2 5 15 298 323 • • 22 12.5 57 24 • 2 5 15 298 304 • • 22 12.5 57 24 • 2 5 15 298 185
  • 8. 8 LowVoltage Aluminium Screw Connector (continued) Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 16-50 RE 16-95 RM 50-95 SE 35-70 SM / 95 SM(r) • • 25 14.4 55 • 2 5 20 209 019 • • 25 14.4 55 • 2 5 20 209 081 • • 25 14.4 55 • 2 5 20 298 188 • • 25 14.4 55 • 2 5 20 298 061 • • 25 14.4 55 • 2 5 20 209 087 • • 25 14.4 55 22 • 2 5 20 209 011 • • 25 14.4 55 22 • 2 5 20 209 080 • • 25 14.4 55 22 • 2 5 20 298 047 • • 25 14.4 55 22 • 2 5 20 209 089 • • 25 14.4 55 22 • 2 5 20 298 200 • • 25 14.4 92 • 4 5 20 209 052 • • 25 14.4 92 • 4 5 20 298 223 • • 25 14.4 92 • 4 5 20 209 075 • • 25 14.4 92 • 4 5 20 298 224 25-150 RE 25-150 RM 50-120 SE / 150 SE (90°) • • 28 16.9 70 • 2 6 25 209 116 • • 28 16.9 70 • 2 6 25 209 126 • • 28 16.9 70 • 2 6 25 298 324 • • 28 16.9 70 • 2 6 25 298 325 • • 28 16.9 70 31 • 2 6 25 298 213 • • 28 16.9 70 31 • 2 6 25 298 269 • • 28 16.9 70 31 • 2 6 25 298 245 • • 28 16.9 70 31 • 2 6 25 298 262 35-120 / 150 SE (90°) • • 28 16.9 70 31 • 2 6 25 298 364 Picture shows 298 047 Picture shows 209 019 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 9. 9 LowVoltage Aluminium Screw Connector (continued) Picture shows 298 047 Picture shows 209 019 Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 35-50 RE 35-185 RM 50-150 SE / 185 SE (90°) 35-150 SM / 185 SM(r) • • 32 19.6 80 • 2 6 25 209 020 • • 32 19.6 80 • 2 6 25 209 082 • • 32 19.6 80 • 2 6 25 298 189 • • 32 19.6 80 • 2 6 25 298 062 • • 32 19.6 80 • 2 6 25 209 088 • • 32 19.6 80 • 2 6 25 298 255 • • 32 19.6 80 32.5 • 2 6 25 209 012 • • 32 19.6 80 32.5 • 2 6 25 209 072 • • 32 19.6 80 32.5 • 2 6 25 298 088 • • 32 19.6 80 32.5 • 2 6 25 209 090 • • 32 19.6 80 32.5 • 2 6 25 298 172 • • 32 19.6 108 • 4 6 25 209 050 • • 32 19.6 108 • 4 6 25 209 065 • • 32 19.6 108 • 4 6 25 298 225 • • 32 19.6 108 • 4 6 25 298 226 50-150 RE 50-185 RM 50-150 SE / 185 SE (90°) 50-150 SM / 185 SM(r) • • 32 19.6 108 • 4 6 25 298 121 70-150 RM 70-150 SE • • 32 19.6 80 32.5 • 2 6 25 298 141 120-150 RE 120-240 RM 120-240 SE 120-240 SM • • 38 25 128 • 4 6 25 298 174 • • 38 25 128 • 4 6 25 298 244 • • 38 25 128 58.5 • 4 6 25 298 256 150-240 M • • 38 25 128 • 4 6 25 298 257 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 10. 10 Picture shows 298 119 Picture shows 298 128 LowVoltage Aluminium Screw Connector with Tap-Off Cross Section [mm²] Connector Barrel Contact Screw Type Number Mains Branch withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable number mains number branch SW(i)(DIN475) torque[Nm] D d d2 L l Al 35 RE Cu 35 RM Cu 10 RE • • 20 9.4 9.4 55 18 • 2 1 4 15 298 260 35-50 RE 35-185 RM 50-150 SE 185 SE (90°) 35-150 SM 185 SM(r) 6-50 SE • • 32 19.6 10 80 29.5 • 2 1 (1) (1) 298 040 35-50 RE 35-185 RM 50-150 SE 185 SE (90°) 35-150 SM 185 SM(r) 35-150 RE 35-150 RM 50-120 SE 150 SE (90°) 35-120 SM • • 32 19.6 17.5 100 32.5 • 2 1 6 25 298 119 • • 32 19.6 17.5 100 32.5 • 2 1 6 25 298 128 • • 32 19.6 17.5 100 32.5 • 2 1 6 25 298 181 • • 32 19.6 17.5 140 32.5 • 2 1 6 25 298 162 • • 32 19.6 17.5 140 32.5 • 2 1 6 25 298 155 120-240 M 6-95 RM 2x 25 RM 150 SE • • 38 25 17.5 150 56 • 4 1 6 25 298 161 150-240 M 2x 25 RM 150 SE • • 38 23 17.5 150 56 • 4 1 6 25 298 157 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon (1) Contact screw of main conductor: SW6 / 25 Nm Contact screw of branch conductor: SW5 / 20 Nm
  • 11. Aluminium Screw Connector with Insulated Barrel 11 LowVoltage Picture shows 209 025 Picture shows 209 027 Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 6-35 RE 6-25 RM • • 14 7.2 60 • 2 4 8 298 097 6-35 RM 6-35 SM • • 18 9.4 42 • 2 4 8 298 305 10-70 RE 10-70 RM 50-70 SE 35-70 SM • • 25 12.5 87 • 2 5 15 298 095 16-50 RE 16-95 RM 50-70 SE / 95 SE (90°) 35-70 SM / 95 SM(r) • • 28.2 14.4 58.2 • 2 5 20 209 027 • • 28.2 14.4 58.2 • 2 5 20 209 085 • • 28.2 14.4 58.2 • 2 5 20 298 063 • • 28.2 14.4 58.2 23.6 • 2 5 20 209 025 • • 28.2 14.4 58.2 23.6 • 2 5 20 209 083 25-150 SE / 185 SE (90°) / 150 SM • • 36 19.6 84 34.5 • 2 6 25 298 142 35-50 RE 35-185 RM 50-150 SE / 185 SE (90°) 35-150 SM / 185 SM(r) • • 36 19.6 84 • 2 6 25 209 028 • • 36 19.6 84 • 2 6 25 209 086 • • 36 19.6 84 • 2 6 25 298 064 • • 36 19.6 84 34.5 • 2 6 25 209 026 • • 36 19.6 84 34.5 • 2 6 25 209 084 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 12. 12 Picture shows 209 122 LowVoltage Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] insulation-piercing screw number SW(i)(DIN475) torque[Nm] D d L1 H 50-95 Al SE 25-70 Cu SM • • 32 19 120 47 • 4 5 20 209 122 50-120 Al SE 70-95 Cu SM • • 35 22 120 50 • 4 5 20 209 123 95-185 Al SE 95-150 Cu SM • • 41 26 120 55 • 4 5 20 209 124 Aluminium Screw Connector for Insulated Cable Conductors These fully-insulated screw connectors are supplied with pre-shrunk insulation. This cover is bridging proof and safe from manual contact. It is provided with openings only to fit the conductors and the installation tool. Conductor ends are fit into the screw connector with their insulation. When screws are tightened the insulation-piercing screws and their ring-shaped counter-contacts will cut through the conductor insulation. Explanation of cross sections: S=sectorial, E=solid, M=stranded Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 13. 13 LowVoltage Aluminium Screw Connector with Sector-Shaped Clamping Channel Picture shows 209 119 Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated greased Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(a)(DIN475) SW(i)(DIN475) torque[Nm] D L l 25-120 RE 25-70 RM / 95 RM(v) 50-150 SE 35-120 SM • • • 26 70 33 • 2 17 6 24(1) - 25 209 119 • • 26 70 33 • 2 17 6 298 261 • • 26 70 33 • 2 17 6 298 356 These screw connectors are featured with a reduced outer diameter and a sector-shaped clamping channel. This special shape of the clamping channel supports an optimal position of the conductor underneath the contact screw. The contact screw is designed as a double shear-head bolt with inner and outer hexagon. Both hexagons may be used alternatively during installation so that the electrician can choose his preferred installation tool. The nominal break points of the contact screw are dimensioned to reach a sufficient contact force for each conductor without using extreme compression and therefore causing mechanical damage to the conductor. Very slight protrusion of screws after contact enables an easy installation of shrink-sleeves. Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted Explanation of key sizes of contact screws: SW(a)=outer hexagon, SW(i)=inner hexagon (1) Depending on size of cross section
  • 14. 14 Picture shows 198 381 LowVoltage Copper Screw Connector Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 1.5-6 RE • • 7 3.5 25 • 2 2 4 198 413 1.5-16 RE / 16 RM • • 10 5.5 30 • 2 2.5 4 198 394 • • 10 5.5 30 • 2 2.5 4 198 392 6-25 RM / 35 RE • • 14 7.2 40 • 2 4 10 198 381 Explanation of cross sections: R=round, E=solid, M=stranded Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 15. 15 Aluminium Screw Cable Lugs LowVoltage Picture shows 208 032 Cross Section [mm²] Connector Barrel Contact Screw Type Number tin-plated Dimensions [mm] shear-headscrew unremovable shear-headscrew removable number SW(i)(DIN475) torque[Nm] W2 D D2(1) d H L L2 l 16-95 RE 16-95 RM 50-70 SE / 95 SE 25-70 SM / 95 SM(r) • 23 23 13 14 8 78 66 45 • 2 5 20 298 139 35-150 RE 35-150 RM 50-120 SE 35-120 SM(r) • 28 28 11 17.5 10 92 78 50 • 2 6 25 208 034 • 28 28 13 17.5 10 92 78 50 • 2 6 25 298 140 • 28 28 13 17.5 10 92 78 50 • 2 6 25 208 033 120-150 RE 120-240 RM 120-185 SE 120-185 SM / 240 SM (90°) • 36 36 13 25 15 121 103 65 • 2 6 25 208 032 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon 1) Also available with other palm hole size, if required
  • 16. 16 Copper Screw Cable Lugs for Screen Wires and Wavecon-cable Explanation of cross sections: R=round, M=stranded Explanation of key sizes of contact screws: SW(i)=inner hexagon 1) Also available with other palm hole size, if required LowVoltage Cross Section [mm²] Connector Barrel Contact Screw Type Number tin-plated Dimensions [mm] socketscrew shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] B W2 D2(1) d H L L2 l 6-50 RM • 17.7 18 10.5 9.9 8.7 41.5 31.5 20 • 1 5 - 198 273 10-70 Cu 13x Al-flat 5.2x1 • 16 16 10.5 10.5 3.5 51 40.5 20 • 1 5 15 198 399 • 16 16 12.5 10.5 3.5 51 40.5 20 • 1 5 15 198 423 Cross Section [mm²] Connector Barrel Contact Screw Type Number tin-plated Dimensions [mm] socketscrew shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] W2 D D2(1) d H L L2 l Ø12 16-70 RM • 23 23 10.5 12 8 78 66 27 • 1 5 20 108 017 • 23 23 13 12 8 78 66 27 • 1 5 20 198 417 • 23 23 13 12 8 78 66 27 • 1 5 20 108 016 Picture shows 198 273 Picture shows 108 017
  • 17. Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (r)=rounded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon 17 MediumVoltage Aluminium Screw Connector, Excentric Design Picture shows 209 024 Picture shows 298 145 Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 50-150 RM 35-120 SM / 150 SM(r) • • 30 17.5 80 34 • 2 6 25 209 024 • • 30 17.5 80 34 • 2 6 25 209 079 • • 30 17.5 80 34 • 2 6 25 209 095 • • 30 17.5 80 34 • 2 6 25 298 227 • • 30 17.5 80 34 • 2 6 25 298 228 25-150 RE 25-150 RM 50-150 SE 35-120 SM / 150 SM (90°) • • 32 19.6 108 48 • 4 6 25 298 143 35-150 RE 35-150 RM 50-150 SE 35-150 SM • • 32 19.6 108 48 • 4 6 25 298 101 • • 32 19.6 108 48 • 4 6 25 298 109 • • 32 19.6 108 48 • 4 6 25 298 229 35-185 RE 35-185 RM 50-150 SE 35-120 SM / 150 SM(r) • • 32 19.6 108 48 • 4 6 25 298 186 150 RE 185 RM 150 SE 95-150 SM / 185 SM(r) • • 32 19.6 108 48 • 4 6 25 298 135 150-240 RM / 240 SM(r) • • 38 23.3 100 • 2 6 25 298 145 • • 38 23.3 100 41.5 • 2 6 25 209 018 • • 38 23.3 100 41.5 • 2 6 25 209 078 • • 38 23.3 100 41.5 • 2 6 25 298 231 • • 38 23.3 100 41.5 • 2 6 25 298 187
  • 18. 18 MediumVoltage Aluminium Screw Connector, Excentric Design (continued) Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 150-240 RM / 240 SM(r) • • 38 23.3 128 56 • 4 6 25 298 096(1) • • 38 23,3 128 56 • 4 6 25 298 102 • • 38 23.3 128 56 • 4 6 25 209 067(1) • • 38 23.3 128 56 • 4 6 25 298 132 • • 38 23.3 128 56 • 4 6 25 298 230(1) • • 38 23.3 128 56 • 4 6 25 298 167(1) Picture shows 298 096 Explanation of cross sections: R=round, S=sectorial, M=stranded, (r)=rounded Explanation of key sizes of contact screws: SW(i)=inner hexagon (1) Option to increase cross sectional range by 50-120 mm² with contact screws available on request
  • 19. 19 MediumVoltage Aluminium Screw Connector, Excentric Design (continued) Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)|(ii)(DIN475) torque[Nm] D d L l 35-120 RE 35-120 RM 50-120 SE 35-120 SM • • 35 23 117 53 •(1) 4 8 20 209 100 150 RE 150-240 RM 150-185 SE / 240 SE (90°) 150 SM / 185 SM (90°) 6 25 35-120 RE 35-120 RM 50-120 SE 35-120 SM • • 35 23 117 53 •(1) 4 8 20 298 321 150 RE 150-240 RM 150-185 SE / 240 SE (90°) 150 SM / 185 SM (90°) 6 25 This screw connector was designed to cover a large cross sectional range. Shear heads are provided with two different key sizes SW 6 and SW 8. For cross sections 35-120 mm2 key size SW 8 is active with a torque of 20 Nm and for cross sections 150-240 mm2 key size SW 6 with a tor- que of 25 Nm. Picture shows 209 100 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (90°)=4-core cable Explanation of key sizes of contact screws: SW(i)=inner hexagon (1) Removable shear-head bolt only for cross sections 35-120 mm²
  • 20. 20 MediumVoltage Aluminium Screw Connector, Excentric Design (Reduction Connector) Picture shows 298 098 Cross Section [mm²] Connector Barrel Contact Screw Type Number A B straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 35 RM-70 SM 150 RE / 150 SE 185 RM 95-150 SM 185 SM(r) • • 32 19.6 108 48 • 4 6 25 298 136 50-120 RM 150 RE-185 SM 185 SE(r) • • 32 19.6 108 48 • 4 6 25 298 131 95-120 150-240 RM(v) • • 33 21 108 48 • 4 6 25 298 144 50-120 RM 120 SM 150-240 RM 240 SM(r) • • 38 23.3 128 56 • 4 6 25 298 098 • • 38 23.3 128 56 • 4 6 25 209 069 • • 38 23.3 128 56 • 4 6 25 209 127 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 21. 21 MediumVoltage Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded, (*)=conductor slightly rounded, for instance with flat-nose pliers Explanation of key sizes of contact screws: SW(a)=outer hexagon, SW(i)=inner hexagon (1) Depending on size of cross section Aluminium Screw Connector, Concentric Design (Reduction Connector) Picture shows 298 301 Cross Section [mm²] Connector Barrel Contact Screw Type Number A B filledwithgrease withoil-stop uncoated Dimensions [mm] shear-headscrew unremovable number SW(a)|(aa)(DIN475) torque[Nm] D1 D2 d1 d2 L l1 l2 25-95 RE 25-70 RM / 95 RM(v) 50-70 SE / 95 SE(r) 35-50 SM / 70 SM(*) 70-240 RE 70-185 RM / 240 RM(v) 70-185 SE(*) 70-150 SM / 185 SM(r) • • • 33 20.4 12.4 110 58 44 • 2 8 16(1) - 19 298 301 2 10 27(1) - 31 95-400 RE 95-400 RM / 400 RM(v) 95-240 SE 95-300 SM(r) 300-630 RM 300-630 RM(v) 300-400 SM(*) • • • 52 33.4 27.4 185 93 79 • 3 10 27(1) - 31 298 368 3 13 28(1) - 32 630 RM(v) 800 / 1000 Al RM(v) • • • 60 52 39.4 33.4 250 135 98 • 4 13 28(1) - 29.5 298 347 3 13 28 Picture shows 298 347
  • 22. 22 MediumVoltage Aluminium Screw Connector with Intelligent Contact Screw, Concentric Design Picture shows 209 110 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded, (*)=conductor slightly rounded, for instance with flat-nose pliers Explanation of key sizes of contact screws: SW(a)=outer hexagon (1) Depending on size of cross section (2) Special design deducted from size 3 Size Cross Section [mm²] Connector Barrel Contact Screw Type Number withoil-stop filledwithgrease tin-plated Dimensions [mm] shear-headscrew unremovable number SW(a)(DIN475) torque[Nm] D d L l 1 25-95 RE 25-70 RM / 95 RM(v) 50-70 SE / 95 SE(r) 35-50 SM / 70 SM(*) • • • 23 12.4 95 44 • 4 8 16(1) - 19 209 109 2 50-150 RE 50-120 RM / 150 RM(v) 50-120 SE / 150 SE(r) 50-95 SM / 120 SM(r) • • • 28 15.4 110 51 • 4 8 19(1) - 22 209 112 3 70-240 RE 70-185 RM / 240 RM(v) 70-150 SE / 185 SE(*) 70-150 SM / 185 SM(r) • • • 33 20.4 125 58 • 4 10 27(1) - 31 209 110 (2) 70-240 RE 70-240 RM / 240 RM(v) 70-240 SE(*) 70-240 SM(*) • • • 34 22.4 120 55.5 • 4 10 27(1) - 31 209 129 4 120-300 RE 120-300 RM / 300 RM(v) 120-240 SE 120-185 SM / 240 SM(r) • • • 36 24.4 140 64.5 • 4 13 28(1) - 32 209 111 5 95-400 RE 95-400 RM / 400 RM(v) 95-240 SE 95-240 SM / 300 SM(r) • • • 42 27.4 170 79 • 6 10 27(1) - 31 209 113 6 300-630 RE 300-630 RM 300-630 RM(v) 300-400 SM(*) • • • 52 33.4 200 93 • 6 13 28(1) - 32 209 114 7 800-1000 RE 800-1000 RM(v) • • • 60 40.4 230 104 • 8 13 28(1) - 32 209 115
  • 23. 23 Picture shows 209 056 Picture shows 298 108 MediumVoltage Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 16-50 Cu RM 3-13 each flat 1x 5.2 Al • • 20 11 55 22.8 • 2 5 10 209 056 • • 20 11 55 22.8 • 2 5 10 298 108 Explanation of cross sections: R=round, M=stranded Explanation of key sizes of contact screws: SW(i)=inner hexagon Aluminium Screw Connector for Screen Wires of Cables to VDE and TGL Standards
  • 24. 24 Picture shows 198 385 MediumVoltage Copper Screw Connector for Copper Screen Wires Cross Section [mm²] Connector Barrel Contact Screw Type Number straight-through withoil-stop uncoated tin-plated Dimensions [mm] socketscrew shear-headscrew removable shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] D d L l 6-35 RE / 25 RM • • 14 7.2 40 • 2 4 10 198 381 Ø11 • • 20 11 55 • 2 5 15 198 385 Picture shows 198 381 Explanation of cross sections: R=round, E=solid, M=stranded Explanation of key sizes of contact screws: SW(i)=inner hexagon
  • 25. 25 Aluminium Screw Cable Lugs, Concentric Design MediumVoltage Explanation of key sizes of contact screws: SW(i)=inner hexagon 1) Also available with other palm hole size, if required Cross Section [mm²] Connector Barrel Contact Screw Type Number tin-plated Dimensions [mm] shear-headscrew unremovable shear-headscrew removable number SW(i)(DIN475) torque[Nm] W2 D D2(1) d H L L2 l 120-240 Al 120-185 Cu • 28 35 17 20 12 119 104 57 • 2 6 25 208 036 Picture shows 208 036
  • 26. 26 MediumVoltage Aluminium Screw Cable Lugs with Intelligent Contact Screw, Concentric Design Picture shows 298 238 Size Cross Section [mm²] Connector Barrel Contact Screw Type Number filledwithgrease tin-plated Dimensions [mm] shear-headscrew unremovable number SW(a)(DIN475) torque[Nm] W2 D D2(1) d H L L2 l 1 25-95 RM(v) • • 35 23 17.5 12.4 13 109.5 92 44 • 2 8 16(2) - 19 298 373 3 70-240 RE 70-185 RM / 240 RM(v) 70-150 SE / 185 SE(*) 70-150 SM / 185 SM(r) • • 28 33 16.5 20.4 12 120 103 58 • 2 10 27(2) - 31 298 238 3 70-240 RM(v) • • 35 33 17.5 20.4 13 123.5 106 58 • 2 10 27(2) - 31 298 374 5 95-400 RM(v) • • 35 38 17.5 25.4 13 145.5 128 80 • 3 10 27(2) - 31 298 375 Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded, (*)=conductor slightly rounded, for instance with flat-nose pliers Explanation of key sizes of contact screws: SW(a)=outer hexagon (1) Also available with other palm hole size, if required (2) Depending on size of cross section
  • 27. 27 Picture shows 208 038 Aluminium Screw Cable Lugs with Intelligent Contact Screw, Concentric Design Explanation of cross sections: R=round, S=sectorial, E=solid, M=stranded, (v)=compacted, (r)=rounded, (*)=conductor slightly rounded, for instance with flat-nose pliers Explanation of key sizes of contact screws: SW(a)=outer hexagon (1) Also available with other palm hole size, if required (2) Depending on size of cross section MediumVoltage Size Cross Section [mm²] Connector Barrel Contact Screw Type Number filledwithgrease tin-plated Dimensions [mm] shear-headscrew unremovable number SW(a)(DIN475) torque[Nm] W2 D D2(1) d H L L2 l 1 25-95 RE 25-70 RM / 95 RM(v) 50-70 SE / 95 SE(r) 35-50 SM / 70 SM(*) • • 23 23 9 12.4 8 77.5 66 44 • 2 8 16(2) - 19 208 038 2 50-150 RE 50-120 RM / 150 RM(v) 50-120 SE / 150 SE(r) 50-95 SM / 120 SM(r) • • 28 28 11 15.4 10 92 78 51 • 2 8 19(2) - 22 208 040 3 70-240 RE 70-185 RM / 240 RM(v) 70-150 SE / 185 SE(*) 70-150 SM / 185 SM(r) • • 33 33 13 20.4 13 106.5 90 58 • 2 10 27(2) - 31 208 039 4 120-300 RE 120-300 RM / 300 RM(v) 120-240 SE 120-185 SM / 240 SM(r) • • 36 36 13 24.4 15 121 103 64.5 • 2 13 28(2) - 32 208 041 5 95-400 RE 95-400 RM / 400 RM(v) 95-240 SE 95-240 SM / 300 SM(r) • • 42 42 17 27.4 16 136 115 79 • 3 10 27(2) - 31 208 042 6 300-630 RE 300-630 RM 300-630 RM(v) 300-400 SM(*) • • 52 52 17 33.4 18 164 138 93 • 3 13 28(2) - 32 208 043 7 800-1000 RE 800-1000 RM(v) • • 60 60 21 40.4 20 190 160 104 • 4 13 28(2) - 32 208 044
  • 28. 28 Copper Screw Cable Lugs for Screen Wires and Wavecon-cable Explanation of cross sections: R=round, M=stranded Explanation of key sizes of contact screws: SW(i)=inner hexagon 1) Also available with other palm hole size, if required Cross Section [mm²] Connector Barrel Contact Screw Type Number tin-plated Dimensions [mm] socketscrew shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] B W2 D2(1) d H L L2 l 6-50 RM • 17.7 18 10.5 9.9 8.7 41.5 31.5 20 • 1 5 - 198 273 10-70 Cu 13x Al-flat 5.2x1 • 16 16 10.5 10.5 3.5 51 40.5 20 • 1 5 15 198 399 • 16 16 12.5 10.5 3.5 51 40.5 20 • 1 5 15 198 423 Cross Section [mm²] Connector Barrel Contact Screw Type Number tin-plated Dimensions [mm] socketscrew shear-headscrew unremovable number SW(i)(DIN475) torque[Nm] W2 D D2(1) d H L L2 l Ø12 16-70 RM • 23 23 10.5 12 8 78 66 27 • 1 5 20 108 017 • 23 23 13 12 8 78 66 27 • 1 5 20 198 417 • 23 23 13 12 8 78 66 27 • 1 5 20 108 016 Picture shows 198 273 Picture shows 108 017 MediumVoltage
  • 29. Screw Connectors, Mechanical Top Bolts and Bolted Contacts HighVoltage Jointing and connecting of high voltage cables by means of bolted contacts meanwhile is state of the art. Longterm experience in welding and compressing is more and more replaced by mechanical connec- tors or mechanical top bolts. Today, advantages of fast, simple, and safe instal- lation by means of screw-type connections are also valued in high voltage applications. A speciality in high voltage contact technique is the high voltage conductor itself, different from medium voltage or low voltage conductors in construction and cross section. Solid or stranded round conduc- tors made of copper or aluminium are typical. Especially the Milliken- or RMS-conductor is unusual, because its special sectorial construction requires a particular arrangement of contact bolts. The round conductor consists of several sectors insulated towards each other. This construction reduces conduction losses which occur by the skin effect, specially so on large cross sections. Also typical for high voltage are large cross sections. Although small cross sections such as 95 mm² are used as well, cross sections up to 3200 mm² prevail. With cross sections above 1200 mm², also Milliken- Conductors can be found. Mechanical connectors and top bolts for high volta- ge are to be dimensioned precisely for its conduc- tor and joint or termination. Only this way it is possible to control electric fields of voltages above 70 kV, and to secure continuous prevention of joint destruction by partial discharge. CUSTCUSTOMISEDOMISED SOLUTIONS IN HIGHSOLUTIONS IN HIGH VOLVOLTTAGE CONTAGE CONTACTACT TECHNIQUETECHNIQUE 29
  • 30. 30 HighVoltage Screw Connectors, Mechanical Top Bolts and Bolted Contacts For this reason, concentric design, prevention of edges caused by bolt protrusion, and an outer bar- rel diameter suitable for its cable joint or termina- tion, are essential requirements on such contact elements. These features can only be provided by customised and individual design and production, mostly in small production lots. ARCUS Schiffmann is able to design, produce, and supply on schedule such individual contact ele- ments on short notice, customised to meet project requirements. For this purpose we stock the raw material, and offer design know-how and ultra-modern CNC-pro- duction machines. As such products are specifically manufactured for customers and projects, we do not detail them in our catalogue. Instead, these pages shall explain our expertise and ability to also support you in this field. WWe look forward te look forward talking to you !alking to you !
  • 31. 31 Tools for Medium Voltage Cables InstallationTools Cuts a cone on conductor insulation of medium voltage cable with synthetic insulation 10-30 kV, 50-300 mm² Spare parts and accessories Spare blade 612 003 10 Knife sharpening stone 625 008 Strips the outer conductive layer of medium volta- ge cable 10-30 kV, Ø18-54 mm, incl. knife plate 0.5 mm Spare parts and accessories Knife plate 0.25 mm 612 012 25 Knife plate 0.5 mm 612 012 17 Knife plate 0.6 mm 612 012 26 Knife plate 0.7 mm 612 012 18 Transport case 615 035 Cone cutter Type No. 612 003 Stripping knife Type No. 612 012
  • 32. 32 Insulated Tools InstallationTools T-Handle Socket Wrench Type number KS 10, 200 mm long 620 031 KS 11, 200 mm long 620 032 KS 12, 200 mm long 620 033 KS 13, 200 mm long 620 034 KS 14, 200 mm long 620 035 KS 17, 200 mm long 620 036 KS 19, 300 mm long 620 037 KS 20, 300 mm long 620 038 KS 22, 300 mm long 620 039 KS 24, 300 mm long 620 040 KS 27, 300 mm long 620 041 KS 28, 300 mm long 620 042 KS 30, 300 mm long 620 043 KS 32, 300 mm long 620 044 Spreading Wedge Type number length: 120 mm 109 177 length: 198 mm 198 184 Angular Wrench Type number Hexagon socket screw SW 5 620 159 SW 6 620 160 Ratchet Wrench Type number (with insert KS 5) 620 090 Insert Type number for ratchet wrench insert KS 5 620 137 05 insert KS 6 620 137 06 T-Box Wrench Type number Hexagon socket screw SW 4 620 155 SW 5 620 156 SW 6 620 157
  • 33. 33 Torque Wrench (20 Nm) Type No. 620 147 (Inserts excluded) Suitable for live installation up to 1000 V AC / 1500 V DC Synthetic insulation to VDE 0682 part 201 Quick-change inserts Testing ARCUS torque wrenches are supplied with test certificate and its own serial number. Precision ARCUS torque wrenches are manufactured with release precision of ±1 Nm. SW (DIN 475) Type No. 5 620 148 6 620 149 Case made of synthetic material Type No. 615 040 With foamed inlay to take up one torque wrench and two inserts. Function ARCUS torque wrench is released after clockwise rotation. When torque is reached the release is audible and perceptable. a b Torque Wrench with Insert a (mm) b (mm) 195 100 Explanation of key sizes of tools: SW=outer hexagon InstallationTools Insulated Tools (continued)
  • 34. 34 Suitable for live installation up to 1000 V AC / 1500 V DC For insulated and uninsulated mechanical connectors To IEC 60900 resp. EN 60900 Application: No use of reduction prism ø20-40 mm Use with reduction prism ø14-20 mm Temperature limitation -40 °C Holding Tool for Screw Connectors with Outer Diameter 14 to 40 mm Type No. 622 009 Material: Handles and prism jaws PA with glassfibre Spindle hardened steel Mechanical parts brass Insulated Tools (continued) InstallationTools
  • 35.
  • 36. Copyright © ARCUS Schiffmann Layout:MarionRenz Phone General +49 (0) 89 / 4 36 04 - 0 Fax General +49 (0) 89 4 31 68 88 Fax Sales Department +49 (0) 89 4 36 04 - 73 Internet www.ARCUS-Schiffmann.com info@ARCUS-Schiffmann.com Seat of the Company Truderinger Str. 199 D-81673 Munich Edition: 04.2010 Subject to change without notice