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HOW IT WAS MADE!
        ELMOTO HR3
1




            BY
2   First meeting at
    IDBike GmbH
    (Stuttgart) to
    draft the HR3
3
    …and this is
    how the HR3
    should look
    like!....
    #vamos!!
4   Defining both
    shape and
    capacity of the
    battery pack. We
    work for that
    with Panasonic
    18650 cylindrical
    cells
    (up there is a
    Macbook Air)
5   First TZ´ internal
    team meeting:
    frame
    geometry, swing-
    arm shape and
    battery
    positioning were
    fixed on that
    time!
6   3d shaping
    the HR3. It
    looks
    promising, d
    oesn't it?
7   Wheels, suspension
    s, and first fairings
    were added to the
    assembly... Style
    must be improved
    though!!!
8   ...and here is it:
    design almost
    ready by Juli 31st.
    Some details still
    unclear, but
    project timing
    was under control
    !!
9   What about if I tell
    you… that these
    profiles are going
    to be an
    impressive swing
    arm? It is hard to
    believe, isn't it?
    We and Dmotor
    will show you how
    we did!
Here we show you
10   the swing arm rear
     ends. We decided
     to machine them
     from an aluminum
     block instead of
     forging them....
     decision was
     clear, since we are
     prototyping to
     deadline!
     It looks
     awesome, doesn't
     it!
11   Here it is: first
     aluminum
     swing-arm
     coming out
     from our HR3
     welding
     tooling! Great
     job! Now we
     need two units
     more!!
12   First frame being
     welded.
     This welding tooling
     enables us to get high
     dimension
     accuracy, not only for
     prototypes, but for later
     batches too.
13   On the meantime, our
     colleagues at Materialise
     (Belgium) started
     shipping out first rapid
     prototyping parts! Here
     come the (3) saddle
     bases, delivered directly
     to our saddle supplier
     Manufacturas GES in
     Ermua (Spain)!
     The dark one has being
     made in TUSK
     tech, since it was
     intended to be
     assembled into a
     functional prototype
     unit.
14   There it comes!
     We introduce you
     our portable
     battery pack....
     Key features
     include:
     portable, 20Ah, 4
     8V, 7,5kg...
15   Fairings have
     just arrived, with
     a perfect fit!
     Let's fix them to
     the frame, ... it
     might be
     tricky, we know
     it!
16   Saddles have just
     arrived while we
     were getting the
     frames ready.
     Thanks
     manufacturas GES
     for your great job
     and JIT delivery!
17   Last weld spots
     and sparks to
     have it done!
     HR3 is almost
     ready!
18   This is
     ready!, now it is
     time to dismount
     all parts and send
     them back for
     painting!
     It is the time for
     MotoDisseny to
     deliver!
19   Metal parts
     are back from
     painting!
     We can start
     the final
     assembly!
20   HR3 arrives in
     Stuttgart!, where
     colour and trim
     will be performed
     by ELMOTO. At
     that standpoint
     we started
     imagine how a
     "sport" version
     should look
     like!.... HR3s!
21   The HR3 was
     first unveiled in
     Intermot 2013.
     Its saddle
     opening lever
     was a great
     surprise! It
     makes sense
     when changing
     your portable
     batteries!
22   Have you ever
     seen a nicer
     dashboard?, W
     hat a good job
     from our
     ELMOTO
     colleagues.
     This HR3 really
     deserves it!
23   Have you ever
     seen a nicer
     dashboard?, W
     hat a good job
     from our
     ELMOTO
     colleagues.
     This HR3 really
     deserves it!
24   After Intermot our
     client asked us
     how a “sporty
     version” of the
     HR3 should look
     like! Well, i reckon
     this was not
     difficult to
     "dream"!
     Only one remark:
     we had just 30
     days to do it!
Handcraft
25
     assembling
     a rear 17"
     motorcycle
     rim
     (from MORAD)
     with a HR3
     in-hub
     motor
You see here our USD
26   Paioli fork,& OLLE
     shock absorber. Once
     we got them from our
     suppliers it was a kids
     game to install them
     on our frame.
     Steering column
     diameter was the only
     difference between
     HR3 & HR3s
     frames, due to the
     wider bearings on the
     later one!
…and here comes a
27   nice rear shock
     absorber with piggy
     back from OLLE!

     ELMOTO was
     undoubtedly
     surprised with this
     gadget! ... and what
     about you?

     Send us your
     comments anytime to
     @TraZeless We'll be
Headlight ready!
28
     I tell you a secret:
     our partner VOLTA
     shared with us this
     headlight unit!
     ..and it really suits
     our HR3s!
     TZanks Marc B. for
     that!
Rapid prototyping parts
29
     again from
     Materialise, painting
     from MotoDisseny, and
     decals from Z&R

     TZ handled these
     ingredients with special
     detail care,
     ...how else!!
29. "...The job
30
     is done!
     Hurry up, take
     it out, take
     some quick
     pictures
     before the
     transport
     arrives!...”.
Destination: EICMA
31
     2012
32




       ELMOTO HR3s booth at
     EICMA 2012 in Milan (ITALY)
HR-3s
                                           TZANKS


33




           to Xavier B., Bachi, Sven, Maxl & Björn, Juan, Jordi & Marc, Martín , Marta &
           BARt, Bartolomé, Juan Antonio, Pere & Ricard, Jordi, Ginés & David, Marc B.,
                                Xavier P., Pepe, Jaume, Manel & Xavi

        Inocencio González (Tzprojects)
34
     info@trazeless.com
     Twitter: @TraZeless

     Skype: TraZeless

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How it was made (ELMOTO HR3 by TZprojects)

  • 1. HOW IT WAS MADE! ELMOTO HR3 1 BY
  • 2. 2 First meeting at IDBike GmbH (Stuttgart) to draft the HR3
  • 3. 3 …and this is how the HR3 should look like!.... #vamos!!
  • 4. 4 Defining both shape and capacity of the battery pack. We work for that with Panasonic 18650 cylindrical cells (up there is a Macbook Air)
  • 5. 5 First TZ´ internal team meeting: frame geometry, swing- arm shape and battery positioning were fixed on that time!
  • 6. 6 3d shaping the HR3. It looks promising, d oesn't it?
  • 7. 7 Wheels, suspension s, and first fairings were added to the assembly... Style must be improved though!!!
  • 8. 8 ...and here is it: design almost ready by Juli 31st. Some details still unclear, but project timing was under control !!
  • 9. 9 What about if I tell you… that these profiles are going to be an impressive swing arm? It is hard to believe, isn't it? We and Dmotor will show you how we did!
  • 10. Here we show you 10 the swing arm rear ends. We decided to machine them from an aluminum block instead of forging them.... decision was clear, since we are prototyping to deadline! It looks awesome, doesn't it!
  • 11. 11 Here it is: first aluminum swing-arm coming out from our HR3 welding tooling! Great job! Now we need two units more!!
  • 12. 12 First frame being welded. This welding tooling enables us to get high dimension accuracy, not only for prototypes, but for later batches too.
  • 13. 13 On the meantime, our colleagues at Materialise (Belgium) started shipping out first rapid prototyping parts! Here come the (3) saddle bases, delivered directly to our saddle supplier Manufacturas GES in Ermua (Spain)! The dark one has being made in TUSK tech, since it was intended to be assembled into a functional prototype unit.
  • 14. 14 There it comes! We introduce you our portable battery pack.... Key features include: portable, 20Ah, 4 8V, 7,5kg...
  • 15. 15 Fairings have just arrived, with a perfect fit! Let's fix them to the frame, ... it might be tricky, we know it!
  • 16. 16 Saddles have just arrived while we were getting the frames ready. Thanks manufacturas GES for your great job and JIT delivery!
  • 17. 17 Last weld spots and sparks to have it done! HR3 is almost ready!
  • 18. 18 This is ready!, now it is time to dismount all parts and send them back for painting! It is the time for MotoDisseny to deliver!
  • 19. 19 Metal parts are back from painting! We can start the final assembly!
  • 20. 20 HR3 arrives in Stuttgart!, where colour and trim will be performed by ELMOTO. At that standpoint we started imagine how a "sport" version should look like!.... HR3s!
  • 21. 21 The HR3 was first unveiled in Intermot 2013. Its saddle opening lever was a great surprise! It makes sense when changing your portable batteries!
  • 22. 22 Have you ever seen a nicer dashboard?, W hat a good job from our ELMOTO colleagues. This HR3 really deserves it!
  • 23. 23 Have you ever seen a nicer dashboard?, W hat a good job from our ELMOTO colleagues. This HR3 really deserves it!
  • 24. 24 After Intermot our client asked us how a “sporty version” of the HR3 should look like! Well, i reckon this was not difficult to "dream"! Only one remark: we had just 30 days to do it!
  • 25. Handcraft 25 assembling a rear 17" motorcycle rim (from MORAD) with a HR3 in-hub motor
  • 26. You see here our USD 26 Paioli fork,& OLLE shock absorber. Once we got them from our suppliers it was a kids game to install them on our frame. Steering column diameter was the only difference between HR3 & HR3s frames, due to the wider bearings on the later one!
  • 27. …and here comes a 27 nice rear shock absorber with piggy back from OLLE! ELMOTO was undoubtedly surprised with this gadget! ... and what about you? Send us your comments anytime to @TraZeless We'll be
  • 28. Headlight ready! 28 I tell you a secret: our partner VOLTA shared with us this headlight unit! ..and it really suits our HR3s! TZanks Marc B. for that!
  • 29. Rapid prototyping parts 29 again from Materialise, painting from MotoDisseny, and decals from Z&R TZ handled these ingredients with special detail care, ...how else!!
  • 30. 29. "...The job 30 is done! Hurry up, take it out, take some quick pictures before the transport arrives!...”.
  • 32. 32 ELMOTO HR3s booth at EICMA 2012 in Milan (ITALY)
  • 33. HR-3s TZANKS 33 to Xavier B., Bachi, Sven, Maxl & Björn, Juan, Jordi & Marc, Martín , Marta & BARt, Bartolomé, Juan Antonio, Pere & Ricard, Jordi, Ginés & David, Marc B., Xavier P., Pepe, Jaume, Manel & Xavi Inocencio González (Tzprojects)
  • 34. 34 info@trazeless.com Twitter: @TraZeless Skype: TraZeless