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aspenONE® for Chemicals


Maximize and sustain
operational performance
and profitability with
the agility to react quickly
to market demands
and opportunities
“Business winners will master information to create speed of execution as a competitive weapon.”
                                                                                        —Eric Silva, CIO, Lyondell Chemical Company




aspenONE® for Chemicals

         Overview
The chemical industry relies heavily on hydrocarbon-based feedstocks. As energy and feedstock costs continue
to rise, energy efficiency and maximum throughput of existing assets becomes an increasingly critical issue.

Other key factors impacting the industry include:

• Increasingly competitive landscape due to globalization
• Margin squeeze due to low product pricing power
• Maintaining asset effectiveness at high plant utilization rates
• Increasingly stringent governmental regulations
• Increased market volatility and eroding customer loyalty

aspenONE for Chemicals addresses these challenges by providing an integrated solution set that tackles
inefficiencies end-to-end throughout engineering, planning and scheduling, and plant operations processes.
Companies deploying aspenONE for Chemicals are able to generate benefits of approximately US$28 million
per year per plant*, with payback in months instead of years.

aspenONE for Chemicals maximizes plant profitability by:

• Optimizing feedstock selection and scheduling given actual plant constraints
• Improving and accelerating process innovation, thereby reducing time-to-market for new products
• Optimizing plant performance and reducing process variability given the trade-offs between
  capacity, yield and energy
• Standardizing manufacturing workflow around best practices for high quality and high yield
• Improving capital efficiency through maximum asset utilization
• Reducing environmental risk

aspenONE for Chemicals is a comprehensive and integrated solution set, offering a fully scalable and modular
approach. Companies have the flexibility to implement incrementally based on areas that will bring the most
immediate benefits or that are causing the most business or operational pain, with a roadmap for incremental
value delivery. aspenONE for Chemicals also leverages existing installations of AspenTech products, extending
those solutions for increased benefits.

The solution set uses ISA-S95 standards, driving true plant-to-enterprise business process interoperability.
Through its integration infrastructure and common real-time data model, aspenONE for Chemicals helps align
people, information, and business processes across organizational and technological boundaries.

* Based on an integrated petrochemical plant example producing 500,000 metric tons per year of liquid-fed ethylene.
aspenONE for Chemicals is comprised of the following applications:

Application                                Benefit
aspenONE                                   • Select and run the right feedstock and raw material quality
Supply Chain                               • Increase throughput through improved asset utilization
for Chemicals
                                           • Improve scheduling by managing to the constraints of the plant
                                           • Make better decisions faster and closer to process capabilities


aspenONE                                   • Optimize setpoints against up-to-date constraints through the use of
Advanced Process                             real-time online models
Control for Chemicals                      • Decrease process variability
                                           • Maintain operations within established limits / desired targets
                                           • Increase production rates
                                           • Reduce waste and energy consumption


aspenONE                                   • Standardize manufacturing workflow via cross-site benchmarking
Production Management                      • Accurately assess, manage and meet production demands through daily data
& Execution                                  reconciliation for plan vs. actual
for Chemicals
                                           • Improve decision-making through real-time process visibility and tracking of
                                             operational KPIs
                                           • Enable procedural and regulatory compliance


aspenONE                                   • Supports cross-functional collaboration through the use of consistent models
Engineering                                  and data
for Chemicals                              • Drive process improvements and innovative designs through
                                             rigorous plant models, allowing plants to
                                             – Increase capacity and decrease energy
                                             – Improve yield and margins
                                             – Reduce capital and operating costs
                                             – Increase engineering efficiency
                                             – Bring new products and designs to market faster at a higher
                                               return on investment
Empower Your Company to Succeed
aspenONE for Chemicals drives collaborative manufacturing by providing solutions for each phase of the
business in an integrated environment, providing visibility, sharing and re-use of data and process                                        Worldwide Headquarters
models. By integrating the overall business processes which have the greatest impact on operational                                        Aspen Technology, Inc.
performance, companies are able to achieve significant improvements in performance and profitability.                                      200 Wheeler Road
                                                                                                                                           Burlington, MA 01803
AspenTech’s Professional Services team helps customers to maximize these benefits by effectively
                                                                                                                                           United States
deploying solutions and best practices to deliver superior results. Unparalleled industry knowledge
combined with comprehensive solution expertise has allowed AspenTech to deliver thousands of                                               phone: +1–781–221–6400
                                                                                                                                           fax: +1–781–221–6410
successful implementations, driving increased margins for our customers. Combined with our world-
                                                                                                                                           info@aspentech.com
class 24/7 technical support service, flexible training options, and local language product availability,
AspenTech provides the resources to enable your company to meet and exceed its business objectives.                                        Regional Headquarters
To learn more, visit www.aspentech.com/pro_services.
                                                                                                                                           Houston, TX | USA
                                                                                                                                           phone: +1–281–584–1000
           About AspenTech
                                                                                                                                           São Paulo | Brazil
AspenTech is a leading supplier of software that optimizes process manufacturing—for energy, chemicals,                                    phone: +55–11–3443–6261
pharmaceuticals, engineering and construction, and other industries that manufacture and produce                                           Reading | United Kingdom
products from a chemical process. With integrated aspenONE® solutions, process manufacturers can                                           phone: +44–(0)–1189–226400
implement best practices for optimizing their engineering, manufacturing, and supply chain operations.
                                                                                                                                           Singapore | Republic of Singapore
As a result, AspenTech customers are better able to increase capacity, improve margins, reduce costs,
                                                                                                                                           phone: +65–6395–3900
and become more energy efficient. To see how the world’s leading process manufacturers rely on
                                                                                                                                           Manama | Bahrain
AspenTech to achieve their operational excellence goals, visit www.aspentech.com.
                                                                                                                                           phone: +973–17–50–3000

© 2012 Aspen Technology, Inc. AspenTech®, aspenONE®, the Aspen leaf logo, OPTIMIZE, and the 7 Best Practices of Engineering Excellence
                                                                                                                                           For a complete list of offices, please visit
are trademarks of Aspen Technology, Inc. All rights reserved. All other trademarks are property of their respective owners. 11-1291-0112   www.aspentech.com/locations

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Aspen one for chemicals brochure

  • 1. aspenONE® for Chemicals Maximize and sustain operational performance and profitability with the agility to react quickly to market demands and opportunities
  • 2. “Business winners will master information to create speed of execution as a competitive weapon.” —Eric Silva, CIO, Lyondell Chemical Company aspenONE® for Chemicals Overview The chemical industry relies heavily on hydrocarbon-based feedstocks. As energy and feedstock costs continue to rise, energy efficiency and maximum throughput of existing assets becomes an increasingly critical issue. Other key factors impacting the industry include: • Increasingly competitive landscape due to globalization • Margin squeeze due to low product pricing power • Maintaining asset effectiveness at high plant utilization rates • Increasingly stringent governmental regulations • Increased market volatility and eroding customer loyalty aspenONE for Chemicals addresses these challenges by providing an integrated solution set that tackles inefficiencies end-to-end throughout engineering, planning and scheduling, and plant operations processes. Companies deploying aspenONE for Chemicals are able to generate benefits of approximately US$28 million per year per plant*, with payback in months instead of years. aspenONE for Chemicals maximizes plant profitability by: • Optimizing feedstock selection and scheduling given actual plant constraints • Improving and accelerating process innovation, thereby reducing time-to-market for new products • Optimizing plant performance and reducing process variability given the trade-offs between capacity, yield and energy • Standardizing manufacturing workflow around best practices for high quality and high yield • Improving capital efficiency through maximum asset utilization • Reducing environmental risk aspenONE for Chemicals is a comprehensive and integrated solution set, offering a fully scalable and modular approach. Companies have the flexibility to implement incrementally based on areas that will bring the most immediate benefits or that are causing the most business or operational pain, with a roadmap for incremental value delivery. aspenONE for Chemicals also leverages existing installations of AspenTech products, extending those solutions for increased benefits. The solution set uses ISA-S95 standards, driving true plant-to-enterprise business process interoperability. Through its integration infrastructure and common real-time data model, aspenONE for Chemicals helps align people, information, and business processes across organizational and technological boundaries. * Based on an integrated petrochemical plant example producing 500,000 metric tons per year of liquid-fed ethylene.
  • 3. aspenONE for Chemicals is comprised of the following applications: Application Benefit aspenONE • Select and run the right feedstock and raw material quality Supply Chain • Increase throughput through improved asset utilization for Chemicals • Improve scheduling by managing to the constraints of the plant • Make better decisions faster and closer to process capabilities aspenONE • Optimize setpoints against up-to-date constraints through the use of Advanced Process real-time online models Control for Chemicals • Decrease process variability • Maintain operations within established limits / desired targets • Increase production rates • Reduce waste and energy consumption aspenONE • Standardize manufacturing workflow via cross-site benchmarking Production Management • Accurately assess, manage and meet production demands through daily data & Execution reconciliation for plan vs. actual for Chemicals • Improve decision-making through real-time process visibility and tracking of operational KPIs • Enable procedural and regulatory compliance aspenONE • Supports cross-functional collaboration through the use of consistent models Engineering and data for Chemicals • Drive process improvements and innovative designs through rigorous plant models, allowing plants to – Increase capacity and decrease energy – Improve yield and margins – Reduce capital and operating costs – Increase engineering efficiency – Bring new products and designs to market faster at a higher return on investment
  • 4. Empower Your Company to Succeed aspenONE for Chemicals drives collaborative manufacturing by providing solutions for each phase of the business in an integrated environment, providing visibility, sharing and re-use of data and process Worldwide Headquarters models. By integrating the overall business processes which have the greatest impact on operational Aspen Technology, Inc. performance, companies are able to achieve significant improvements in performance and profitability. 200 Wheeler Road Burlington, MA 01803 AspenTech’s Professional Services team helps customers to maximize these benefits by effectively United States deploying solutions and best practices to deliver superior results. Unparalleled industry knowledge combined with comprehensive solution expertise has allowed AspenTech to deliver thousands of phone: +1–781–221–6400 fax: +1–781–221–6410 successful implementations, driving increased margins for our customers. Combined with our world- info@aspentech.com class 24/7 technical support service, flexible training options, and local language product availability, AspenTech provides the resources to enable your company to meet and exceed its business objectives. Regional Headquarters To learn more, visit www.aspentech.com/pro_services. Houston, TX | USA phone: +1–281–584–1000 About AspenTech São Paulo | Brazil AspenTech is a leading supplier of software that optimizes process manufacturing—for energy, chemicals, phone: +55–11–3443–6261 pharmaceuticals, engineering and construction, and other industries that manufacture and produce Reading | United Kingdom products from a chemical process. With integrated aspenONE® solutions, process manufacturers can phone: +44–(0)–1189–226400 implement best practices for optimizing their engineering, manufacturing, and supply chain operations. Singapore | Republic of Singapore As a result, AspenTech customers are better able to increase capacity, improve margins, reduce costs, phone: +65–6395–3900 and become more energy efficient. To see how the world’s leading process manufacturers rely on Manama | Bahrain AspenTech to achieve their operational excellence goals, visit www.aspentech.com. phone: +973–17–50–3000 © 2012 Aspen Technology, Inc. AspenTech®, aspenONE®, the Aspen leaf logo, OPTIMIZE, and the 7 Best Practices of Engineering Excellence For a complete list of offices, please visit are trademarks of Aspen Technology, Inc. All rights reserved. All other trademarks are property of their respective owners. 11-1291-0112 www.aspentech.com/locations