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ninth edition

STEPHEN P. ROBBINS

Chapter

19
© 2007 Prentice Hall, Inc.
All rights reserved.

MARY COULTER

Operations and Value
Chain Management

PowerPoint Presentation by Charlie Cook
The University of West Alabama
LEARNING OUTLINE
Follow this Learning Outline as you read and study this chapter.

What Is Operations Management and Why Is It
Important?
• Explain what operations management is.
• Contrast manufacturing and services organizations.
• Describe managers’ role in improving productivity.
• Discuss the strategic role of operations management.

Value Chain Management
• Define value chain and value chain management.
• Describe the goal of value chain management.
• Discuss the requirements for successful value chain
management.
© 2007 Prentice Hall, Inc. All rights
reserved.

19–2
L E A R N I N G O U T L I N E (cont’d)
Follow this Learning Outline as you read and study this chapter.

Value Chain Management (cont’d)
• Describe the benefits that result from value chain
management.
• Explain the obstacles to value chain management.

Current Issues in Operations Management
• Discuss technology’s role in manufacturing.
• Tell some of the various quality dimensions.
• Explain ISO 9000 and Six Sigma.
• Describe mass customization and how operations
management contributes to it.

© 2007 Prentice Hall, Inc. All rights
reserved.

19–3
What Is Operations Management?
• Operations Management
 The design, operation, and control of the
transformation process that converts such resources
as labor and raw materials into goods and services
that are sold to customers.

• The Importance of Operations Management
 It encompasses both services and manufacturing.
 It is important in effectively and efficiently managing
productivity.
 It plays a strategic role in an organization’s
competitive success.
© 2007 Prentice Hall, Inc. All rights
reserved.

19–4
Exhibit 19–1

The Operations System

© 2007 Prentice Hall, Inc. All rights
reserved.

19–5
Manufacturing and Services
• Manufacturing Organizations
 Use operations management in the transformation
process of turning raw materials into physical goods.

• Service Organizations
 Use operations management in creating nonphysical
outputs in the form of services (the activities of
employees interacting with customers).

© 2007 Prentice Hall, Inc. All rights
reserved.

19–6
Managing Productivity
• Productivity
 The overall output of goods or services produced
divided by the inputs needed to generate that output.
 A composite of people and operations variables.

• Benefits of Increased Productivity
 Economic growth and development
 Higher wages and profits without inflation
 Increased competitive capability due to lower costs
© 2007 Prentice Hall, Inc. All rights
reserved.

19–7
Exhibit 19–2

Deming’s 14 Points for Improving Productivity

• Plan for the long-term future.
• Never be complacent concerning the
quality of your product.
• Establish statistical control over
your production processes and
require your suppliers to do so as
well.
• Deal with the best and fewest
number of suppliers.
• Find out whether your problems are
confined to particular parts of the
production process or stem from the
overall process itself.
• Train workers for the job that you
are asking them to perform.

Source: W.E. Deming, “Improvement of Quality and Productivity Through
Action by Management,” National Productivity Review, Winter 1981–1982,
pp. 12–22. With permission. Copyright 1981 by Executive Enterprises, Inc.,
22 West 21st St., New York, NY 10010-6904. All rights reserved.

© 2007 Prentice Hall, Inc. All rights
reserved.

• Raise the quality of your line
supervisors.
• Drive out fear.
• Encourage departments to work
closely together rather than to
concentrate on departmental or
divisional distinctions.
• Do not adopt strictly numerical
goals.
• Require your workers to do quality
work.
• Train your employees to understand
statistical methods.
• Train your employees in new skills
as the need arises.
• Make top managers responsible for
implementing these principles.

19–8
Strategic Role of
Operations Management
• The era of modern manufacturing began in the U.S over
100 years ago.
• After WWII, U.S. manufacturers’ focused on functional
areas other than manufacturing.
• By the 1970’s, foreign competitors’ integrated
manufacturing technologies were producing quality
goods at lower costs.
• U.S manufacturers responded by investing in updated
technology, restructuring organizations, and including
production requirements in their strategic planning.
© 2007 Prentice Hall, Inc. All rights
reserved.

19–9
Value Chain Management
• Value
 The performance characteristics, features and
attributes, and any other aspects of goods and
services for which customers are willing to give up
resources (i.e., spend money).

• The Value Chain
 The entire series of organizational work activities that
add value at each step beginning with the processing
of raw materials and ending with the finished product
in the hands of end users.
© 2007 Prentice Hall, Inc. All rights
reserved.

19–10
Value Chain Management (cont’d)
• What is Value Chain Management?
 The process of managing the entire sequence of
integrated activities and information about product
flows along the entire value chain.

• Goal of Value Chain Management
 To create a value chain strategy that fully integrates
all members into a seamless chain that meets and
exceeds customers’ needs and creates the highest
value for the customer.

© 2007 Prentice Hall, Inc. All rights
reserved.

19–11
Exhibit 19–3 Six Requirements for Successful Value Chain Management

© 2007 Prentice Hall, Inc. All rights
reserved.

19–12
Value Chain Management (cont’d)
• Requirements for Value Chain Management
 A new business model incorporating:


Coordination and collaboration



Investment in information technology



Changes in organizational processes



Committed leadership



Flexible jobs and adaptable, capable employees



A supportive organizational culture and attitudes

© 2007 Prentice Hall, Inc. All rights
reserved.

19–13
Benefits of Value Chain Management
Improved
Improved
Procurement
Procurement

Improved
Improved
Logistics
Logistics
Benefits of
Benefits of
Value Change
Value Change
Management
Management

Enhanced
Enhanced
Customer Order
Customer Order
Management
Management
© 2007 Prentice Hall, Inc. All rights
reserved.

Improved
Improved
Product
Product
Development
Development

19–14
Exhibit 19–4

Obstacles to Successful Value Chain Management

© 2007 Prentice Hall, Inc. All rights
reserved.

19–15
Value Chain Management (cont’d)
• Obstacles to Value Chain Management
 Organizational barriers
Refusal or reluctance to share information
 Reluctance to shake up the status quo
 Security issues


 Cultural attitudes
Lack of trust and too much trust
 Fear of loss of decision-making power


 Required capabilities


Lacking or failing to develop the requisite value chain
management skills

© 2007 Prentice Hall, Inc. All rights
reserved.

19–16
Value Chain Management (cont’d)
• Obstacles to Value Chain Management (cont’d)
 People


Lacking commitment to do whatever it takes



Refusing to be flexible in meeting the demands of a changing
situation



Not being motivated to perform at a high level



Lack of trained managers to lead value chain initiatives

© 2007 Prentice Hall, Inc. All rights
reserved.

19–17
Current Operations Management Issues
• Technology’s Role in Manufacturing
 Increased automation and integration of production
facilities with business systems to control costs.


Predictive maintenance, remote diagnostics, and utility cost
savings

• The Concept of Quality
 The ability of a product or service to reliably do what
it’s supposed to do and to satisfy customer
expectations.

© 2007 Prentice Hall, Inc. All rights
reserved.

19–18
Current Issues… (cont’d)
• Quality Initiatives
 Planning for quality
 Organizing and leading for quality
 Controlling for quality

• Quality Goals
 ISO 9000 certification
 Six Sigma standards

© 2007 Prentice Hall, Inc. All rights
reserved.

19–19
Exhibit 19–5 Product Quality Dimensions

1. Performance—Operating characteristics
2. Features—Important special characteristics
3. Flexibility—Meeting operating specifications over some period
of time
4. Durability—Amount of use before performance deteriorates
5. Conformance—Match with preestablished standards
6. Serviceability—Ease and speed of repair or normal service
7. Aesthetics—How a product looks and feels
8. Perceived quality—Subjective assessment of characteristics
(product image)
Sources: Adapted from J.W. Dean, Jr., and J.R. Evans, Total Quality: Management, Organization and Society (St. Paul, MN:
West Publishing Company, 1994); H.V. Roberts and B.F. Sergesketter, Quality is Personal (New York: The Free Press,
1993): D. Garvin, Managed Quality: The Strategic and Competitive Edge (New York: The Free Press, 1988); and M.A. Hitt,
R.D. Ireland, and R.E. Hoskisson, Strategic Management, 4th ed. (Cincinnati, OH: SouthWestern, 2001), p. 211.

© 2007 Prentice Hall, Inc. All rights
reserved.

19–20
Exhibit 19–5 (cont’d) Service Quality Dimensions

1.

Timeliness—Performed in promised period of time

2.

Courtesy—Performed cheerfully

3.

Consistency—Giving all customers similar experiences each
time

4.

Convenience—Accessibility to customers

5.

Completeness—Fully serviced, as required

6.

Accuracy—Performed correctly each time

Sources: Adapted from J.W. Dean, Jr., and J.R. Evans, Total Quality: Management, Organization and Society (St. Paul, MN:
West Publishing Company, 1994); H.V. Roberts and B.F. Sergesketter, Quality is Personal (New York: The Free Press,
1993): D. Garvin, Managed Quality: The Strategic and Competitive Edge (New York: The Free Press, 1988); and M.A. Hitt,
R.D. Ireland, and R.E. Hoskisson, Strategic Management, 4th ed. (Cincinnati, OH: SouthWestern, 2001), p. 211.

© 2007 Prentice Hall, Inc. All rights
reserved.

19–21
Current Issues… (cont’d)
• Mass Customization
 Is a design-to-order concept that provides consumers
with a product when, where, and how they want it.
 Makes heavy use of technology (flexible
manufacturing techniques) and engages in a
continual dialogue with customers.

• Benefits of Mass Customization
 Creates an important relationship between the firm
and the customer in providing loyalty-building value to
the customer and in garnering valuable market
information for the firm.
© 2007 Prentice Hall, Inc. All rights
reserved.

19–22
Terms to Know
• operations management
• manufacturing
organizations
• service organizations
• productivity
• value
• value chain
• value chain management
• organizational processes
• intellectual property
• quality
• ISO 9000
• Six Sigma
• mass customization
© 2007 Prentice Hall, Inc. All rights
reserved.

19–23

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Robbins9 ppt19

  • 1. ninth edition STEPHEN P. ROBBINS Chapter 19 © 2007 Prentice Hall, Inc. All rights reserved. MARY COULTER Operations and Value Chain Management PowerPoint Presentation by Charlie Cook The University of West Alabama
  • 2. LEARNING OUTLINE Follow this Learning Outline as you read and study this chapter. What Is Operations Management and Why Is It Important? • Explain what operations management is. • Contrast manufacturing and services organizations. • Describe managers’ role in improving productivity. • Discuss the strategic role of operations management. Value Chain Management • Define value chain and value chain management. • Describe the goal of value chain management. • Discuss the requirements for successful value chain management. © 2007 Prentice Hall, Inc. All rights reserved. 19–2
  • 3. L E A R N I N G O U T L I N E (cont’d) Follow this Learning Outline as you read and study this chapter. Value Chain Management (cont’d) • Describe the benefits that result from value chain management. • Explain the obstacles to value chain management. Current Issues in Operations Management • Discuss technology’s role in manufacturing. • Tell some of the various quality dimensions. • Explain ISO 9000 and Six Sigma. • Describe mass customization and how operations management contributes to it. © 2007 Prentice Hall, Inc. All rights reserved. 19–3
  • 4. What Is Operations Management? • Operations Management  The design, operation, and control of the transformation process that converts such resources as labor and raw materials into goods and services that are sold to customers. • The Importance of Operations Management  It encompasses both services and manufacturing.  It is important in effectively and efficiently managing productivity.  It plays a strategic role in an organization’s competitive success. © 2007 Prentice Hall, Inc. All rights reserved. 19–4
  • 5. Exhibit 19–1 The Operations System © 2007 Prentice Hall, Inc. All rights reserved. 19–5
  • 6. Manufacturing and Services • Manufacturing Organizations  Use operations management in the transformation process of turning raw materials into physical goods. • Service Organizations  Use operations management in creating nonphysical outputs in the form of services (the activities of employees interacting with customers). © 2007 Prentice Hall, Inc. All rights reserved. 19–6
  • 7. Managing Productivity • Productivity  The overall output of goods or services produced divided by the inputs needed to generate that output.  A composite of people and operations variables. • Benefits of Increased Productivity  Economic growth and development  Higher wages and profits without inflation  Increased competitive capability due to lower costs © 2007 Prentice Hall, Inc. All rights reserved. 19–7
  • 8. Exhibit 19–2 Deming’s 14 Points for Improving Productivity • Plan for the long-term future. • Never be complacent concerning the quality of your product. • Establish statistical control over your production processes and require your suppliers to do so as well. • Deal with the best and fewest number of suppliers. • Find out whether your problems are confined to particular parts of the production process or stem from the overall process itself. • Train workers for the job that you are asking them to perform. Source: W.E. Deming, “Improvement of Quality and Productivity Through Action by Management,” National Productivity Review, Winter 1981–1982, pp. 12–22. With permission. Copyright 1981 by Executive Enterprises, Inc., 22 West 21st St., New York, NY 10010-6904. All rights reserved. © 2007 Prentice Hall, Inc. All rights reserved. • Raise the quality of your line supervisors. • Drive out fear. • Encourage departments to work closely together rather than to concentrate on departmental or divisional distinctions. • Do not adopt strictly numerical goals. • Require your workers to do quality work. • Train your employees to understand statistical methods. • Train your employees in new skills as the need arises. • Make top managers responsible for implementing these principles. 19–8
  • 9. Strategic Role of Operations Management • The era of modern manufacturing began in the U.S over 100 years ago. • After WWII, U.S. manufacturers’ focused on functional areas other than manufacturing. • By the 1970’s, foreign competitors’ integrated manufacturing technologies were producing quality goods at lower costs. • U.S manufacturers responded by investing in updated technology, restructuring organizations, and including production requirements in their strategic planning. © 2007 Prentice Hall, Inc. All rights reserved. 19–9
  • 10. Value Chain Management • Value  The performance characteristics, features and attributes, and any other aspects of goods and services for which customers are willing to give up resources (i.e., spend money). • The Value Chain  The entire series of organizational work activities that add value at each step beginning with the processing of raw materials and ending with the finished product in the hands of end users. © 2007 Prentice Hall, Inc. All rights reserved. 19–10
  • 11. Value Chain Management (cont’d) • What is Value Chain Management?  The process of managing the entire sequence of integrated activities and information about product flows along the entire value chain. • Goal of Value Chain Management  To create a value chain strategy that fully integrates all members into a seamless chain that meets and exceeds customers’ needs and creates the highest value for the customer. © 2007 Prentice Hall, Inc. All rights reserved. 19–11
  • 12. Exhibit 19–3 Six Requirements for Successful Value Chain Management © 2007 Prentice Hall, Inc. All rights reserved. 19–12
  • 13. Value Chain Management (cont’d) • Requirements for Value Chain Management  A new business model incorporating:  Coordination and collaboration  Investment in information technology  Changes in organizational processes  Committed leadership  Flexible jobs and adaptable, capable employees  A supportive organizational culture and attitudes © 2007 Prentice Hall, Inc. All rights reserved. 19–13
  • 14. Benefits of Value Chain Management Improved Improved Procurement Procurement Improved Improved Logistics Logistics Benefits of Benefits of Value Change Value Change Management Management Enhanced Enhanced Customer Order Customer Order Management Management © 2007 Prentice Hall, Inc. All rights reserved. Improved Improved Product Product Development Development 19–14
  • 15. Exhibit 19–4 Obstacles to Successful Value Chain Management © 2007 Prentice Hall, Inc. All rights reserved. 19–15
  • 16. Value Chain Management (cont’d) • Obstacles to Value Chain Management  Organizational barriers Refusal or reluctance to share information  Reluctance to shake up the status quo  Security issues   Cultural attitudes Lack of trust and too much trust  Fear of loss of decision-making power   Required capabilities  Lacking or failing to develop the requisite value chain management skills © 2007 Prentice Hall, Inc. All rights reserved. 19–16
  • 17. Value Chain Management (cont’d) • Obstacles to Value Chain Management (cont’d)  People  Lacking commitment to do whatever it takes  Refusing to be flexible in meeting the demands of a changing situation  Not being motivated to perform at a high level  Lack of trained managers to lead value chain initiatives © 2007 Prentice Hall, Inc. All rights reserved. 19–17
  • 18. Current Operations Management Issues • Technology’s Role in Manufacturing  Increased automation and integration of production facilities with business systems to control costs.  Predictive maintenance, remote diagnostics, and utility cost savings • The Concept of Quality  The ability of a product or service to reliably do what it’s supposed to do and to satisfy customer expectations. © 2007 Prentice Hall, Inc. All rights reserved. 19–18
  • 19. Current Issues… (cont’d) • Quality Initiatives  Planning for quality  Organizing and leading for quality  Controlling for quality • Quality Goals  ISO 9000 certification  Six Sigma standards © 2007 Prentice Hall, Inc. All rights reserved. 19–19
  • 20. Exhibit 19–5 Product Quality Dimensions 1. Performance—Operating characteristics 2. Features—Important special characteristics 3. Flexibility—Meeting operating specifications over some period of time 4. Durability—Amount of use before performance deteriorates 5. Conformance—Match with preestablished standards 6. Serviceability—Ease and speed of repair or normal service 7. Aesthetics—How a product looks and feels 8. Perceived quality—Subjective assessment of characteristics (product image) Sources: Adapted from J.W. Dean, Jr., and J.R. Evans, Total Quality: Management, Organization and Society (St. Paul, MN: West Publishing Company, 1994); H.V. Roberts and B.F. Sergesketter, Quality is Personal (New York: The Free Press, 1993): D. Garvin, Managed Quality: The Strategic and Competitive Edge (New York: The Free Press, 1988); and M.A. Hitt, R.D. Ireland, and R.E. Hoskisson, Strategic Management, 4th ed. (Cincinnati, OH: SouthWestern, 2001), p. 211. © 2007 Prentice Hall, Inc. All rights reserved. 19–20
  • 21. Exhibit 19–5 (cont’d) Service Quality Dimensions 1. Timeliness—Performed in promised period of time 2. Courtesy—Performed cheerfully 3. Consistency—Giving all customers similar experiences each time 4. Convenience—Accessibility to customers 5. Completeness—Fully serviced, as required 6. Accuracy—Performed correctly each time Sources: Adapted from J.W. Dean, Jr., and J.R. Evans, Total Quality: Management, Organization and Society (St. Paul, MN: West Publishing Company, 1994); H.V. Roberts and B.F. Sergesketter, Quality is Personal (New York: The Free Press, 1993): D. Garvin, Managed Quality: The Strategic and Competitive Edge (New York: The Free Press, 1988); and M.A. Hitt, R.D. Ireland, and R.E. Hoskisson, Strategic Management, 4th ed. (Cincinnati, OH: SouthWestern, 2001), p. 211. © 2007 Prentice Hall, Inc. All rights reserved. 19–21
  • 22. Current Issues… (cont’d) • Mass Customization  Is a design-to-order concept that provides consumers with a product when, where, and how they want it.  Makes heavy use of technology (flexible manufacturing techniques) and engages in a continual dialogue with customers. • Benefits of Mass Customization  Creates an important relationship between the firm and the customer in providing loyalty-building value to the customer and in garnering valuable market information for the firm. © 2007 Prentice Hall, Inc. All rights reserved. 19–22
  • 23. Terms to Know • operations management • manufacturing organizations • service organizations • productivity • value • value chain • value chain management • organizational processes • intellectual property • quality • ISO 9000 • Six Sigma • mass customization © 2007 Prentice Hall, Inc. All rights reserved. 19–23