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DC
SERVO MOTOR


GROUP MEMBERS:
1. Adnan Rabbani
2. Sohail Naseem
3. Danish Ali
4. Tanveer Rashid
1.DEFINITION

                    2.TYPES AND
                      CONSTRUCTION

                       3.WORKING
PRESENTATION            4.EQUIVALENT CIRCUIT
   LAYOUT              5.CONTROLS

                      6.USES

                  7.ADVANTAGES AND
                    DISADVANTAGES
2.TYPES AND                         4.EQUIVALENT
  1.DEFINITION          CONSTRUCTION
                                            3.WORKING
                                                                CIRCUIT

                                                            7.ADVANTAGES &
     5.CONTROLS                                6.USES
                                                            DISADVANTAGES


1.DEFINITION:
A servomotor (servo) is an electromechanical device in
which an electrical input determines the position of the
armature of a motor. Servos are used extensively in
robotics and radio-controlled cars, airplanes, and boats.
4.EQUIVALENT
     1.DEFINITION                          3.WORKING
                     2.TYPES AND                           CIRCUIT

     5.CONTROLS
                    CONSTRUCTION             6.USES
                                                       7.ADVANTAGES &
                                                       DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
There are two main types of servo motor:
 1. Linear servo motor
I.   Brush DC
II.  Brushless DC
 2.   Rotary servo motor
 I.  Brush DC servo motor
 II. Brushless DC servo motor
4.EQUIVALENT
     1.DEFINITION                              3.WORKING
                        2.TYPES AND                                    CIRCUIT

      5.CONTROLS
                       CONSTRUCTION              6.USES
                                                                   7.ADVANTAGES &
                                                                   DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
1. LINEAR SERVO MOTOR:
   A linear servo motor is a flattened out Servo Motor where the
   rotor is on the inside, and the coils are on the outside of a
   moveable u-channel
4.EQUIVALENT
       1.DEFINITION                                              3.WORKING
                                 2.TYPES AND                                                   CIRCUIT

        5.CONTROLS
                                CONSTRUCTION                        6.USES
                                                                                           7.ADVANTAGES &
                                                                                           DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
I.   Linear Brush DC:
1.   The brushed linear servo motor is designed for long stroke servo applications. It
     is ideal for direct linear motion without mechanical linkages in closed-loop
     position packages.
2.   The moving permanent magnet brush commutated DC linear motor consists of a
     stationary primary and a moving secondary.
3.   The stationary primary is a steel laminated core, with multiple coils inserted into
     insulated slots. The ends of each coil are connected to a commutator bar that is
     mounted on an aluminum angle.
4.   The moving secondary features multiple permanent magnets and brushes for
     commutation. A cable supplies power to the moving secondary. Mounting holes
     are located on both the primary and secondary.
5.   The magnetic-attractive force between the primary and secondary can be used as
     a magnetic preload for the bearing system.
6.    The customer-supplied bearing system must maintain an air gap of 0.064 cm
     [0.025 inch] between the primary and secondary. The brush linear motor is
     available in different cross sections to meet different force requirements.
4.EQUIVALENT
      1.DEFINITION                                3.WORKING
                          2.TYPES AND                                       CIRCUIT

      5.CONTROLS
                         CONSTRUCTION                6.USES
                                                                        7.ADVANTAGES &
                                                                        DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
2.Linear BrushLess DC :
Brushless needs AC 3 phase supply for working.But some
Brushless DC also available, for these motors electronic circuitry is
available to provide 3 phase supply.
4.EQUIVALENT
     1.DEFINITION                           3.WORKING
                      2.TYPES AND                                  CIRCUIT

     5.CONTROLS
                     CONSTRUCTION             6.USES
                                                               7.ADVANTAGES &
                                                               DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
2.Rotary servo motor:
A rotatory servomotor is a rotatory actuator that allows for
precise control of angular position.
4.EQUIVALENT
    1.DEFINITION                  3.WORKING
                    2.TYPES AND                   CIRCUIT

     5.CONTROLS
                   CONSTRUCTION     6.USES
                                              7.ADVANTAGES &
                                              DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
2.Rotary servo motor:
1.Rotary brush DC servo motor:
4.EQUIVALENT
    1.DEFINITION                     3.WORKING
                     2.TYPES AND                     CIRCUIT

     5.CONTROLS
                    CONSTRUCTION       6.USES
                                                 7.ADVANTAGES &
                                                 DISADVANTAGES


2.TYPES AND CONSTRUCTION:
TYPES:
2.Rotary servo motor:
2.Rotary brushless DC servo motor:
2.TYPES AND                                                4.EQUIVALENT
      1.DEFINITION                                              3.WORKING
                                   CONSTRUCTION                                                   CIRCUIT

                                                                                              7.ADVANTAGES &
      5.CONTROLS                                                      6.USES
                                                                                              DISADVANTAGES


3.WORKING:
1.   The servo motor has some control circuits and a potentiometer (a variable
     resistor, aka pot) that is connected to the output shaft.
2.   The potentiometer allows the control circuitry to monitor the current angle of
     the servo motor. If the shaft is at the correct angle, then the motor shuts off.
3.   If the circuit finds that the angle is not correct, it will turn the motor the correct
     direction until the angle is correct.
4.   The output shaft of the servo is capable of travelling somewhere around 180
     degrees. Usually, its somewhere in the 210 degree range, but it varies by
     manufacturer.
5.   A normal servo is used to control an angular motion of between 0 and 180
     degrees. A normal servo is mechanically not capable of turning any farther due
     to a mechanical stop built on to the main output gear.
6.    The amount of power applied to the motor is proportional to the distance it
     needs to travel.
7.   So, if the shaft needs to turn a large distance, the motor will run at full speed. If
     it needs to turn only a small amount, the motor will run at a slower speed. This
     is called proportional control.
2.TYPES AND                                               4.EQUIVALENT
      1.DEFINITION                                             3.WORKING
                                  CONSTRUCTION                                                  CIRCUIT

                                                                                            7.ADVANTAGES &
      5.CONTROLS                                                    6.USES
                                                                                            DISADVANTAGES


3.WORKING:
1.   The control wire is used to communicate the angle.
2.   The angle is determined by the duration of a pulse that is applied to the control
     wire. This is called Pulse Coded Modulation.
3.   The servo expects to see a pulse every 20 milliseconds (.02 seconds). The
     length of the pulse will determine how far the motor turns.
4.   A 1.5 millisecond pulse, for example, will make the motor turn to the 90 degree
     position (often called the neutral position).
5.   If the pulse is shorter than 1.5 ms, then the motor will turn the shaft to closer to
     0 degrees.
6.    If the pulse is longer than 1.5ms, the shaft turns closer to 180 degrees.
1.DEFINITION
                     2.TYPES AND
                                   3.WORKING   4.EQUIVALENT
                    CONSTRUCTION
                                                  CIRCUIT
                                               7.ADVANTAGES &
    5.CONTROLS                       6.USES
                                               DISADVANTAGES


4.EQUIVALENT CIRCUIT:
2.TYPES AND                              4.EQUIVALENT
     1.DEFINITION                             3.WORKING
                         CONSTRUCTION                                 CIRCUIT

                                                                  7.ADVANTAGES &
                                                 6.USES
    5.CONTROLS                                                    DISADVANTAGES


5.CONTROLS:
Control Pulse :
Control pulse is referred to the type of pulse used to
position the shaft. Two main types of control pulses used in
RC applications: center position in 1-2 ms and 1,25-1,75
ms.
for Servos
For servos pulse width modulation does not control power but
instead
sends information. In this case the frequency is 50 hz
corresponding to
a period of 20 ms, the pulse is varied from 1 ms to 2 ms. The
pulse
width represents the amount of rotation we want from the servo.
( The
duty cycle is from 2% to 4% for a servo. )
2.TYPES AND                                   4.EQUIVALENT
       1.DEFINITION                                       3.WORKING
                                CONSTRUCTION                                      CIRCUIT

                                                                              7.ADVANTAGES &
                                                              6.USES
      5.CONTROLS                                                              DISADVANTAGES


5.CONTROLS:
Control Pulse :
 Arduino and Pulse Width Modulation
There are many ways to do pulse width modulation with an arduino.
These fall into 2 classes, hardware assisted and straight software.
Hardware
The arduino hardware includes a unit that will produce pulse width
with essentially one command, and keep doing it with no attention
from the program. However this is easiest if the frequency is kept to
about 500 Hz and with 256 divisions of the duty cycle ( in about .004
percent steps ). It is not really useful for servos as the frequency is not
right and the control over the 1 to 2 ms range is not very high.
Software
Software modulation keeps the controller busy but allows pretty much
any frequency and duty cycle within a few micro seconds. It can fail if
the controller gets too busy, and it can be hard for the controller to do
other things at the "same time“
2.TYPES AND                4.EQUIVALENT
     1.DEFINITION                   3.WORKING
                     CONSTRUCTION                   CIRCUIT

                                                7.ADVANTAGES &
                                      6.USES
    5.CONTROLS                                  DISADVANTAGES


5.CONTROLS:
Feed back control:
2.TYPES AND                          4.EQUIVALENT
     1.DEFINITION                          3.WORKING
                        CONSTRUCTION                             CIRCUIT

                                                             7.ADVANTAGES &
                                              6.USES
    5.CONTROLS                                               DISADVANTAGES


5.CONTROLS:
Proportional Integral Derivative (PID) controllers:
PID Controller is a feed-back loop unit in the industries
control. The controller receives the command, subtracts it
with the actual value to create a “difference”. This
difference is then used to calculate a new input value
which allows the data of system to achieve or maintain at
the reference value. PID Controller. A PID feedback loop
can maintain the system stability, but other control
methods may lead to system that have stability errors or
repeated process.
2.TYPES AND                4.EQUIVALENT
 1.DEFINITION                    3.WORKING
                  CONSTRUCTION                   CIRCUIT

                                             7.ADVANTAGES &
 5.CONTROLS
                                  6.USES     DISADVANTAGES




6.Uses:
1. In industry Robots
2. Inkjet printers
3. RC helicopters
4. Toys
2.TYPES AND                                    4.EQUIVALENT
  1.DEFINITION                                     3.WORKING
                          CONSTRUCTION                                       CIRCUIT

  5.CONTROLS                                          6.USES          7.ADVANTAGES
                                                                            &
7.Advantages & Disadvantages:                                         DISADVANTAGES
Advantages:
the low energy requirements (efficiency), the high torque,
TTL voltage level control, and even the physical properties –
servo motors are relatively small sized and have a low
weight.
Disadvantages:
1) Requires "tuning" to stabilize feedback loop.
2) Motor "runs away" when something breaks. Safety circuits required.
3) Complex. Requires encoder.
4) Brush wear limits life to 2,000 hrs. Service is then required. This system
causes friction between the brush and commutator, which requires replacing
and maintenance
5) Peak torque is limited to a 1% duty cycle.
6) Motor can be damaged by sustained overload.
7) Bewildering choice of motors, encoders, servo drives.
8) Power supply current 10 times average to use peak torque. See (5).
9) Motor develops peak power at higher speeds. Gearing often required.
10) Poor motor cooling. Ventilated motors are easily contaminated.
Servo presentation

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Servo presentation

  • 1.
  • 2. DC SERVO MOTOR GROUP MEMBERS: 1. Adnan Rabbani 2. Sohail Naseem 3. Danish Ali 4. Tanveer Rashid
  • 3. 1.DEFINITION 2.TYPES AND CONSTRUCTION 3.WORKING PRESENTATION 4.EQUIVALENT CIRCUIT LAYOUT 5.CONTROLS 6.USES 7.ADVANTAGES AND DISADVANTAGES
  • 4. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION CONSTRUCTION 3.WORKING CIRCUIT 7.ADVANTAGES & 5.CONTROLS 6.USES DISADVANTAGES 1.DEFINITION: A servomotor (servo) is an electromechanical device in which an electrical input determines the position of the armature of a motor. Servos are used extensively in robotics and radio-controlled cars, airplanes, and boats.
  • 5. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: There are two main types of servo motor: 1. Linear servo motor I. Brush DC II. Brushless DC 2. Rotary servo motor I. Brush DC servo motor II. Brushless DC servo motor
  • 6. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: 1. LINEAR SERVO MOTOR: A linear servo motor is a flattened out Servo Motor where the rotor is on the inside, and the coils are on the outside of a moveable u-channel
  • 7. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: I. Linear Brush DC: 1. The brushed linear servo motor is designed for long stroke servo applications. It is ideal for direct linear motion without mechanical linkages in closed-loop position packages. 2. The moving permanent magnet brush commutated DC linear motor consists of a stationary primary and a moving secondary. 3. The stationary primary is a steel laminated core, with multiple coils inserted into insulated slots. The ends of each coil are connected to a commutator bar that is mounted on an aluminum angle. 4. The moving secondary features multiple permanent magnets and brushes for commutation. A cable supplies power to the moving secondary. Mounting holes are located on both the primary and secondary. 5. The magnetic-attractive force between the primary and secondary can be used as a magnetic preload for the bearing system. 6. The customer-supplied bearing system must maintain an air gap of 0.064 cm [0.025 inch] between the primary and secondary. The brush linear motor is available in different cross sections to meet different force requirements.
  • 8. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: 2.Linear BrushLess DC : Brushless needs AC 3 phase supply for working.But some Brushless DC also available, for these motors electronic circuitry is available to provide 3 phase supply.
  • 9. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: 2.Rotary servo motor: A rotatory servomotor is a rotatory actuator that allows for precise control of angular position.
  • 10. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: 2.Rotary servo motor: 1.Rotary brush DC servo motor:
  • 11. 4.EQUIVALENT 1.DEFINITION 3.WORKING 2.TYPES AND CIRCUIT 5.CONTROLS CONSTRUCTION 6.USES 7.ADVANTAGES & DISADVANTAGES 2.TYPES AND CONSTRUCTION: TYPES: 2.Rotary servo motor: 2.Rotary brushless DC servo motor:
  • 12. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 5.CONTROLS 6.USES DISADVANTAGES 3.WORKING: 1. The servo motor has some control circuits and a potentiometer (a variable resistor, aka pot) that is connected to the output shaft. 2. The potentiometer allows the control circuitry to monitor the current angle of the servo motor. If the shaft is at the correct angle, then the motor shuts off. 3. If the circuit finds that the angle is not correct, it will turn the motor the correct direction until the angle is correct. 4. The output shaft of the servo is capable of travelling somewhere around 180 degrees. Usually, its somewhere in the 210 degree range, but it varies by manufacturer. 5. A normal servo is used to control an angular motion of between 0 and 180 degrees. A normal servo is mechanically not capable of turning any farther due to a mechanical stop built on to the main output gear. 6. The amount of power applied to the motor is proportional to the distance it needs to travel. 7. So, if the shaft needs to turn a large distance, the motor will run at full speed. If it needs to turn only a small amount, the motor will run at a slower speed. This is called proportional control.
  • 13. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 5.CONTROLS 6.USES DISADVANTAGES 3.WORKING: 1. The control wire is used to communicate the angle. 2. The angle is determined by the duration of a pulse that is applied to the control wire. This is called Pulse Coded Modulation. 3. The servo expects to see a pulse every 20 milliseconds (.02 seconds). The length of the pulse will determine how far the motor turns. 4. A 1.5 millisecond pulse, for example, will make the motor turn to the 90 degree position (often called the neutral position). 5. If the pulse is shorter than 1.5 ms, then the motor will turn the shaft to closer to 0 degrees. 6. If the pulse is longer than 1.5ms, the shaft turns closer to 180 degrees.
  • 14. 1.DEFINITION 2.TYPES AND 3.WORKING 4.EQUIVALENT CONSTRUCTION CIRCUIT 7.ADVANTAGES & 5.CONTROLS 6.USES DISADVANTAGES 4.EQUIVALENT CIRCUIT:
  • 15. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 6.USES 5.CONTROLS DISADVANTAGES 5.CONTROLS: Control Pulse : Control pulse is referred to the type of pulse used to position the shaft. Two main types of control pulses used in RC applications: center position in 1-2 ms and 1,25-1,75 ms. for Servos For servos pulse width modulation does not control power but instead sends information. In this case the frequency is 50 hz corresponding to a period of 20 ms, the pulse is varied from 1 ms to 2 ms. The pulse width represents the amount of rotation we want from the servo. ( The duty cycle is from 2% to 4% for a servo. )
  • 16. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 6.USES 5.CONTROLS DISADVANTAGES 5.CONTROLS: Control Pulse : Arduino and Pulse Width Modulation There are many ways to do pulse width modulation with an arduino. These fall into 2 classes, hardware assisted and straight software. Hardware The arduino hardware includes a unit that will produce pulse width with essentially one command, and keep doing it with no attention from the program. However this is easiest if the frequency is kept to about 500 Hz and with 256 divisions of the duty cycle ( in about .004 percent steps ). It is not really useful for servos as the frequency is not right and the control over the 1 to 2 ms range is not very high. Software Software modulation keeps the controller busy but allows pretty much any frequency and duty cycle within a few micro seconds. It can fail if the controller gets too busy, and it can be hard for the controller to do other things at the "same time“
  • 17. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 6.USES 5.CONTROLS DISADVANTAGES 5.CONTROLS: Feed back control:
  • 18. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 6.USES 5.CONTROLS DISADVANTAGES 5.CONTROLS: Proportional Integral Derivative (PID) controllers: PID Controller is a feed-back loop unit in the industries control. The controller receives the command, subtracts it with the actual value to create a “difference”. This difference is then used to calculate a new input value which allows the data of system to achieve or maintain at the reference value. PID Controller. A PID feedback loop can maintain the system stability, but other control methods may lead to system that have stability errors or repeated process.
  • 19. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 7.ADVANTAGES & 5.CONTROLS 6.USES DISADVANTAGES 6.Uses: 1. In industry Robots 2. Inkjet printers 3. RC helicopters 4. Toys
  • 20. 2.TYPES AND 4.EQUIVALENT 1.DEFINITION 3.WORKING CONSTRUCTION CIRCUIT 5.CONTROLS 6.USES 7.ADVANTAGES & 7.Advantages & Disadvantages: DISADVANTAGES Advantages: the low energy requirements (efficiency), the high torque, TTL voltage level control, and even the physical properties – servo motors are relatively small sized and have a low weight. Disadvantages: 1) Requires "tuning" to stabilize feedback loop. 2) Motor "runs away" when something breaks. Safety circuits required. 3) Complex. Requires encoder. 4) Brush wear limits life to 2,000 hrs. Service is then required. This system causes friction between the brush and commutator, which requires replacing and maintenance 5) Peak torque is limited to a 1% duty cycle. 6) Motor can be damaged by sustained overload. 7) Bewildering choice of motors, encoders, servo drives. 8) Power supply current 10 times average to use peak torque. See (5). 9) Motor develops peak power at higher speeds. Gearing often required. 10) Poor motor cooling. Ventilated motors are easily contaminated.