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N24/3240TECH

               Technical Instructions                         Printers                    Supplies                     Tools         1
                                          Compaq LN32/LNM40                  108473-B2, 113R173            Diagonal Cutters
               CORPORATE                  Xerox Docuprint N24/32/40          113R120, 13R273               Needle Nose Pliers
             LOS ANGELES                                                     113R274, 90H3566              Philips Screwdriver
                                          Xerox DocuCentre 220/230/332/340
            T 800 394.9900                                                   1710307-001, 113R00173        Small Flat Blade Screwdriver
                                          IBM InfoPrint 32/40
              818 837.8100                                                   5A6530P01
            F 800 394.9910
                                          QMS 3260/4032
              818 838.7047                Dataproducts
                                          Genicom Microlaser 320/320N
               ATLANTA
            T 877 676.4223
              770 516.9488
            F 877 337.7976                Photo 1
              770 516.7794                                                        Step 1
                DALLAS
                                                                                  Place the cartridge on the workbench so
                                                                                  the handle is up and the fill plug is facing
            T 877 499.4989
              972 840.4989                                                        you. (See Photo 1)
            F 877 774.1750
              972 840.1750                                                        Using diagonal cutters remove the
                MIAMI                                                             cartridge pin that holds the two sections
            T 800 595.4297                                                        of the cartridge together. (See Photo 2)
              305 594.3396
            F 800 522.8640                Photo 2
              305 594.3309
              NEW YORK
            T 800 431.7884
              631 345.0121
            F 800 431.8812
              631 345.0690
               SANFORD
            T 800 786.9041
              919 775.4551
            F 800 786.9049
              919 775.4584                Photo 3
               TORONTO                                                            Step 2
            T 877 848.0818                                                        Rotate the cartridge 180°. Remove the
              905 712.9501                                                        cartridge pin from the gear side of the
            F 877 772.6773                                                        cartridge. (See Photo 3)
              905 712.9502

            BUENOS AIRES
            T 0810.444.2656
              011 4583.5900
            F 011.4584.3100
              MELBOURNE                   Photo 4
            T 1 800 003 100                                                       Step 3
            F 1 800 004 302
                                                                                  Grab the waste hopper by the handle
                SYDNEY                                                            and lift the hopper off of the toner
            T 02 9648.2630
                                                                                  hopper. (See Photo 4)
            F 02 9648.2635

 Brand names and trademarks are the
 properties of their respective holders
 and are for descriptive use only.


       Technical Resource Center:               Toll Free:    800 394.9900     Website:              www.futuregraphicsllc.com
2                    Xerox N24/32/40 Technical Instructions


                         Step 4
Photo 5    Photo 6       Using a Philips screwdriver remove the
                         two screws holding the drum axle hub
                         on the contact side of the waste hopper.
                         (See Photo 5).

                         Remove the drum axle hub. (See Photo 6)




Photo 7    Photo 8
                         Step 5
                         Rotate the waste hopper 180°. Remove
                         the two screws holding the drum axle
                         hub. (See Photos 7).

                         Remove the hub. (See Photos 8)




Photo 9    Photo 10
                         Step 6
                         Lift out the drum. (See Photos 9)

                         Step 7
                         Remove the PCR from the cradles.
                         (See Photos 10)
                         NOTE: Clean the PCR using a mild soap
                         and water.


Photo 11   Photo 12
                         Step 8
                         Carefully lift the waste hopper so it is up
                         on its end and the handle of the cartridge
                         is facing you. (See Photo 11)
                         NOTE: Do not flip the waste hopper so
                         the wiper blade is down, toner will spill
                         out of the hopper. Remove the screw
                         located just below the handle.
                         (See Photo 12)

Photo 13   Photo 14
                         Step 9
                         Take the waste hopper to the dump
                         station. Release the two clips located
                         on each end of the waste hopper cover.
                         (See Photo 13) Lift off the waste hopper
                         cover. (See Photo 14)
Xerox N24/32/40 Technical Instructions                                                                                       3

Photo 15
                                     Step 10
                                     Step 10: Dump out the waste toner
                                     from the hopper. Using dry com-
                                     pressed air or a vacuum clean out the       Step 15
                                     waste hopper.                               Using a cotton swab and alcohol
                                                                                 clean the PCR contact cradle.
                                                                                 (See Photo 20) Reinstall the
                                     Step 11                                     cleaned PCR in the waste hopper.
                                     Remove the two screws holding the
                                     wiper blade. (See Photo 15)
                                                                                 Photo 20
Photo 16                             NOTE: Do not lose the two spacers that
                                     fit on the two screws. (See Photo 16)




Photo 17                                                                          Step 16
                                      Step 12
                                                                                  Apply padding powder to the
                                      Remove the wiper blade from the             OPC drum and install the drum.
                                      waste hopper. (See Photo 17)                (See Photo 21)



                                                                                 Photo 21




Photo 18
                                     Step 13
                                     Apply padding powder to the new
                                     blade. Install the new wiper blade in the
                                     waste hopper making sure the spacers
                                     are on the wiper blade screws.
                                     (See Photo 18)




Photo 19
                                      Step 14
                                      Reinstall the waste hopper cover to
                                      the top of the waste hopper. Install
                                      the screw that holds the cover on the
                                      waste hopper. (See Photo 18)

                                                                                    Need help with a particular remanu-
                                                                                    facturing problem?
                                                                                    Call the Technical Resource Center from
                                                                                    8am - 5pm PST: 800 394.9900
4                                             Xerox N24/32/40 Technical Instructions

                                    Photo 24
                                                  Step 19
                                                  Remove the screw that holds the mag
                                                  roller end cap on the gear end of the
 Step 17                                          mag roller. (See Photo 24) Remove the
 Install the drum axle hubs on                    end cap.
 each side of the waste hopper
 and install the screws that hold
 the axle hubs.
 (See Photos 22 & 23)


                                    Photo 25
                                                  Step 20
                                                  Remove the mag roller drive gear and
                                                  the stabilizing bushing from the end of
                                                  the mag roller. (See Photo 25)

Photo 22




                                    Photo 26      Step 21
                                                  Lift the gear end of the mag roller up
                                                  and remove the roller from the contact
                                                  end of the hopper. (See Photo 26)

Photo 23

                                                  Step 22
                                                  Remove the mag roller bearing and the
                                                  bushing from the gear end of the mag
                                                  roller. (See Photo 27)
                                    Photo 27      NOTE: A locking washer keeps the
                                                  mag roller bearing and bushing on the
                                                  contact end of the mag roller in place,
                                                  it is not necessary to remove them.
                                                  Clean the bearings with a lint free cloth
                                                  and alcohol.

 Step 18                                          Step 23
 Rotate the drum 4-5 revolutions                  Using dry compressed air or a vacuum,
 to ensure that the wiper blade                   clean the toner off the mag roller.
 is cleaning the drum correctly.                  NOTE: Clean the mag roller using a mag
 Using a lint free cloth wipe the   Photo 28      roller cleaner and a lint free cloth.
 padding powder off the PCR.
 Set the waste hopper aside and
 cover.                                           Step 24
                                                  Remove the two screws holding the
                                                  doctor blade. (See Photo 28) If you plan
                                                  to reuse the doctor blade clean the toner
                                                  off the blade using dry compressed air
                                                  or a vacuum. Using a lint free cloth and
                                                  alcohol wipe off the doctor blade.
Xerox N24/32/40 Technical Instructions                                                                                          5

Photo 29
                                     Step 25
                                     Remove the four screws found along the
                                     top of the toner hopper. (See Photo 29)
                                                                                     Step 30
                                                                                     Using dry compressed air or
                                                                                     a vacuum clean out the toner
                                                                                     hopper and the toner hopper
                                                                                     cover.

                                                                                     Step 31
                                                                                     Using a Philips screwdriver
Photo 30                                                                             remove the screw that holds
                                     Step 26                                         the contact end cap to the
                                     Using a small flat blade screwdriver            hopper. (See Photo 34)
                                     release the long clip the locks the toner
                                     hopper cover to the hopper on the gears
                                     side of the hopper. (See Photo 30)             Photo 34




Photo 31
                                      Step 27
                                      To release the three chips located along
                                      the back of the toner hopper, press
                                      down on the toner hopper cover just
                                      above the clip. While applying pressure
                                      to the cover, use a small flat blade
                                      screwdriver to pry the clip that locks
                                      the cover in place away from the
                                      hopper. (See Photo 31)


Photo 32
                                      Step 28
                                      Release the clip located next to the fill
                                      plug in the same way. (See Photo 32)




Photo 33
                                      Step 29
                                      With all the clips released, lift the cover
                                      off the hopper. (See Photo 33)




                                                                                       Need help with a particular remanu-
                                                                                       facturing problem?
                                                                                       Call the Technical Resource Center from
                                                                                       8am - 5pm PST: 800 394.9900
6                                             Xerox N24/32/40 Technical Instructions

                                    Photo 38
                                                  Step 34
                                                  Using needle nose pliers grab the metal
                                                  toner agitator bar and pull it from the
 Step 32                                          agitator gear. (See Photo 38)
 Release the four clips (two on
 the top and two on the bottom)
 that hold the contact end cap to
 the hopper. (See Photos 35 & 36)



Photo 35                            Photo 39
                                                  Step 35
                                                  Remove the agitator drive gear from the
                                                  side of the hopper. (See Photo 39)




Photo 36                            Photo 40
                                                  Step 36
                                                  Using a cotton swab and alcohol clean
                                                  the seal area. (See Photo 40)




                                    Photo 41
 Step 33
                                                  Step 37
 Using a small flat blade screw-
                                                  Remove the backing of the seal and
 driver release the clip that
                                                  apply the seal to the hopper.
 holds the seal exit port plug to
                                                  (See Photo 41)
 the hopper. (See Photo 37)
 Remove the plug.




Photo 37


                                    Photo 42
                                                  Step 38
                                                  Reinstall the agitator drive gear and the
                                                  agitator bar in the hopper. (See Photo 42)
                                                  NOTE: Make sure the agitator bar snaps
                                                  into position in the agitator drive gear.
Xerox N24/32/40 Technical Instructions                                                                                         7

Photo 43
                                     Step 39
                                     With the seal pull tab through the seal
                                     exit port, use needle nose pliers to hold
                                     the agitator bar in the correct position       Step 44
                                     while reinstalling the seal exit port plug.    Place the mag roller bushing
                                     (See Photo 43) Pull the seal pull-tab tight    and the bearing onto the mag
                                     so the agitator bar does not hit the           roller. Reinstall the roller back
                                     pull-tab.                                      into the hopper. Slide the stabi-
                                                                                    lizing bushing, the drive gear
                                                                                    and the end cap back onto the
                                                                                    end of the mag roller. Reinstall
Photo 44                                                                            the screw that holds the end
                                     Step 40                                        cap onto the hopper.
                                     Reinstall the contact end cap on the           (See Photo 48)
                                     toner hopper. Using a Philips screwdriver
                                     install the screw that hold the end cap.
                                     (See Photo 44)
                                                                                   Photo 48




Photo 45
                                      Step 41
                                      Push the fill plug out of the toner
                                      hopper. (See Photo 45)



                                                                                    Step 45
                                                                                    Fill the toner hopper with the
                                                                                    correct fill load of toner.
                                                                                    (See Photo 49) Reinstall the fill
                                                                                    plug.
Photo 46
                                     Step 42
                                     Place the cover of the toner hopper onto
                                                                                   Photo 49
                                     the hopper. Push down on the cover
                                     making sure all five clips a securely
                                     fastened. Install the four screws to the
                                     top of the cover. (See Photo 46)




Photo 47
                                     Step 43
                                     Reinstall the doctor blade and the two
                                     screws that hold the blade in place.
                                     (See Photo 47)



                                                                                      Need help with a particular remanu-
                                                                                      facturing problem?
                                                                                      Call the Technical Resource Center from
                                                                                      8am - 5pm PST: 800 394.9900
8                                                                                Xerox N24/32/40 Technical Instructions




Photo 50
                                               Step 46                                       Step 48
                                                                                             Replace or reset the cartridge
                                               Grab the waste hopper by the handle
                                                                                             chip, check with your supplier
                                               and lower the waste hopper onto the
                                                                                             for your best option.
                                               toner hopper. Once the two sections
                                                                                             (See Photo 52)
                                               are aligned correctly install the two
                                               cartridge pins that hold the two sections
                                               of the cartridge together. (See Photo 50)     Step 48
                                                                                             Reinstall the chip. Test the
                                                                                             cartridge.


Photo 51                                                                                    Photo 52
                                               Step 47
                                               Using a Philips screwdriver remove the
                                               two screws hold the cartridge chip.
                                               (See Photo 51)




Need help with a particular remanu-
facturing problem?
Call the Technical Resource Center from
8am - 5pm PST: 800 394.9900



      Technical Resource Center:          Toll Free:     800 394.9900        Website:        www.futuregraphicsllc.com
In April 1997, Xerox released a series of new printers and information stored in the cartridges chip prevents the toner
digital copiers using a new Fuji-Xerox print engine, the Xerox        cartridges from being used in machines other than the one
DocuPrint N24, N32, N40 and the Xerox DocuCentre 220, 230.            specified.
Not long after Xerox released their new series of printers,
companies like IBM, QMS, Dataproducts, Epson, and others                The variations in the cartridges include, gear differences,
started releasing machines under their names using the same           mag roller and doctor blade designs and differences in the
Fuji-Xerox engine. The now popular Fuji-Xerox engine is               cartridge mold, which prevent the cartridges from being
capable of printing anywhere from 24 to 40 pagers per minute          interchangeable. The cartridge chips, found on the waste
and up to 1200x1200 dots per inch depending on which                  hopper are programmed with part numbers so the machine
machine is purchased.                                                 can determine if the correct consumable is installed. If the
                                                                      wrong chip is detected in the machine the display will show
  The toner cartridges yield 20,000 pages for the digital copier      “Print Cartridge OEM ID Mismatch.” By modifying the
models and 23,000 pages for the network printer version.              cartridges and changing the chip, toner cartridges can me
Even thought these toner cartridges look similar they are not         converted to work in the desired model.
interchangeable. Variations in the cartridges and specific



PROBLEMS AND SOLUTIONS
Problem #1:
  A close look at the design of the cartridge will reveal             prevent any problems with a leaking cartridge. Remove the
problems in the sealing of the toner hopper. Unlike most              cartridge from the box. Carefully shake the cartridge from side
cartridges that have magnets or felts to seal the ends of the         to side. Install the cartridge into the printer. Pull the seal from
mag roller, the Xerox cartridges do not. If the cartridge is tilted   the cartridge.
on its end after the seal is pulled toner will leak out from the
ends of the mag roller.                                               Problem #2:
                                                                        “Print Cartridge OEM ID Mismatch” error
Solution #1:
  Because the cartridge leaks so badly, sealing the cartridges is     Solution #2:
recommended, even for hand delivery. The following steps                The incorrect chip has been installed on the cartridge.
should be given to the customer for installing the cartridge to       Install the correct chip.




        For Technical Assistance Contact: USA: 800 394.9900      INT’L: +1 818 837.8100
                                  Website: www.futuregraphicsllc.com
Xerox N24/32/40 Engine fact Sheet




     Xerox N24/32/40 | OEM Cartridge Number: 90H3566 (IBM), 1710307-001 (QMS), 113R173 (Xerox)
     IBM Infoprint 24/32/40, QMS 3260/4032, Xerox Docuprint N24/32/40
#    Product                     Description                                      Item #           Pack Qty.

01   Chip - MultEPROM Reset      Epson LP-9600/N4000 Reprogrammed Exchange        EPSONXCCHIPX     1
02   Chip - MultEPROM            Fujitsu LB303/LB306A Compatible Replacement      FUJITXCCHIPC     1
03   Chip - MultEPROM Reset      Fujitsu LB303/LB306A Reprogrammed Exchange       FUJITXCCHIPX     1
04   Chip - MultEPROM            IBM Infoprint 32 Compatible Replacement          IBM32CHIPC       1
05   Chip - MultEPROM Reset      IBM Infoprint 32 Reprogrammed Exchange           IBM32CHIPX       1
06   Chip - MultEPROM            Mannesmann Tally Compatible Replacement          MTXCCHIPC        1
07   Chip - MultEPROM Reset      Mannesmann Tally Reprogrammed Exchange           MTXCCHIPX        1
08   Chip - MultEPROM            NEC 3854 Compatible Replacement                  NECXCCHIPC       1
09   Chip - MultEPROM Reset      NEC 3854 Reprogrammed Exchange                   NECXCCHIPX       1
10   Chip - MultEPROM            QMS 3260 Compatible Replacement                  QMS3260CHIPC     1
11   Chip - MultEPROM Reset    QMS 3260 Reprogrammed Exchange                     QMS3260CHIPX     1
12   Chip - MultEPROM          Xerox DC220/330 (CAN) Compatible Replacement       XE13R313CHIPC    1
     Compatible with: OEM Part 113R313
13   Chip - MultEPROM Reset    Xerox DC220/330 (CAN) Compatible Replacement       XE13R313CHIPX    1
     Compatible with: OEM Part 113R313
14   Chip - MultEPROM          Xerox DC220/330 (USA) Compatible Replacement       XE13R273CHIPC    1
     Compatible with: OEM Part 113R273
15   Chip - MultEPROM Reset    Xerox DC220/330 (USA)Compatible Replacement        XE13R273CHIPX    1
     Compatible with: OEM Part 113R273
16   Chip - MultEPROM          Xerox N24/32/40 Compatible Replacement             XEN32CHIPC       1
     Compatible with: OEM Part 113R173
17   Chip - MultEPROM Reset    Xerox N24/32/40 Reprogrammed Exchange              XEN32CHIPX       1
     Compatible with: OEM Part 113R173
18   Chip - MultEPROM          Xerox N24/3240 (EUR) Compatible Replacement        XEN32CHIPC       1
     Compatible with: OEM Part 113R184
19   Chip - MultEPROM Reset    Xerox N24/3240 (EUR) Reprogrammed Exchange         XEN32CHIPX       1
     Compatible with: OEM Part 113R184
20   Chip Reset Device Resets  For Xerox XC-Series                                XC1RESET         20

21   Doctor Blade              Kuroki                                             N32DRBLADEK      10/200
     Compatible with: Xerox N24/32/40
22   Drum                      For DC 220/230 Copier, AEG                         DC220COPIERAEG   5/60
     Compatible with: Xerox N24/32/40
23   Drum                      For Printer, AEG                                   N32PRINTERAEG
     Compatible with: Xerox N24/32/40
24   Drum                      For Printer, Sinonar                               N32PRINTERSNR
     Compatible with: Xerox N24/32/40
25   Mag Roller Bearing
     Compatible with: Xerox N24/32/40
26   Mag Roller Bearing Lock   Bearing Lock Ring                                                   50
     Compatible with: Xerox N24/32/40
27   Mag Roller Bushing                                                           N32BUSHING
     Compatible with: Xerox N24/32/40
28   Mag Roller Sleeve         New, Black Surface, Onyx                           N32MAGONYX       10
     Compatible with: Xerox N24/32/40
29   PCR                       New, Onyx                                          N32PCRONYX       10
     Compatible with: Xerox N24/32/40
30   Seal                      Adhesive Goldseal                                  N32GOLDSEAL      50
     Compatible with: Xerox N24/32/40
31   Toner                     1070 gm Bottle                                     N32TNR1070       10
     Compatible with: Xerox N24/32/40
32   Toner                     Bulk Bag, 22 lb Per-Fil - Box of 1, Sold per Box   N3210KG          1
     Compatible with: Xerox N24/32/40
33   Toner, MICR               1050 gm Bottle                                     N32MICR1050      10
     Compatible with: Xerox N24/32/40
34   Wiper Blade               Kuroki                                             N32WBLADEK       10/100
     Compatible with: Xerox N24/32/40

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Manual de Recarga Xerox N24 N32 N40 113R173

  • 1. N24/3240TECH Technical Instructions Printers Supplies Tools 1 Compaq LN32/LNM40 108473-B2, 113R173 Diagonal Cutters CORPORATE Xerox Docuprint N24/32/40 113R120, 13R273 Needle Nose Pliers LOS ANGELES 113R274, 90H3566 Philips Screwdriver Xerox DocuCentre 220/230/332/340 T 800 394.9900 1710307-001, 113R00173 Small Flat Blade Screwdriver IBM InfoPrint 32/40 818 837.8100 5A6530P01 F 800 394.9910 QMS 3260/4032 818 838.7047 Dataproducts Genicom Microlaser 320/320N ATLANTA T 877 676.4223 770 516.9488 F 877 337.7976 Photo 1 770 516.7794 Step 1 DALLAS Place the cartridge on the workbench so the handle is up and the fill plug is facing T 877 499.4989 972 840.4989 you. (See Photo 1) F 877 774.1750 972 840.1750 Using diagonal cutters remove the MIAMI cartridge pin that holds the two sections T 800 595.4297 of the cartridge together. (See Photo 2) 305 594.3396 F 800 522.8640 Photo 2 305 594.3309 NEW YORK T 800 431.7884 631 345.0121 F 800 431.8812 631 345.0690 SANFORD T 800 786.9041 919 775.4551 F 800 786.9049 919 775.4584 Photo 3 TORONTO Step 2 T 877 848.0818 Rotate the cartridge 180°. Remove the 905 712.9501 cartridge pin from the gear side of the F 877 772.6773 cartridge. (See Photo 3) 905 712.9502 BUENOS AIRES T 0810.444.2656 011 4583.5900 F 011.4584.3100 MELBOURNE Photo 4 T 1 800 003 100 Step 3 F 1 800 004 302 Grab the waste hopper by the handle SYDNEY and lift the hopper off of the toner T 02 9648.2630 hopper. (See Photo 4) F 02 9648.2635 Brand names and trademarks are the properties of their respective holders and are for descriptive use only. Technical Resource Center: Toll Free: 800 394.9900 Website: www.futuregraphicsllc.com
  • 2. 2 Xerox N24/32/40 Technical Instructions Step 4 Photo 5 Photo 6 Using a Philips screwdriver remove the two screws holding the drum axle hub on the contact side of the waste hopper. (See Photo 5). Remove the drum axle hub. (See Photo 6) Photo 7 Photo 8 Step 5 Rotate the waste hopper 180°. Remove the two screws holding the drum axle hub. (See Photos 7). Remove the hub. (See Photos 8) Photo 9 Photo 10 Step 6 Lift out the drum. (See Photos 9) Step 7 Remove the PCR from the cradles. (See Photos 10) NOTE: Clean the PCR using a mild soap and water. Photo 11 Photo 12 Step 8 Carefully lift the waste hopper so it is up on its end and the handle of the cartridge is facing you. (See Photo 11) NOTE: Do not flip the waste hopper so the wiper blade is down, toner will spill out of the hopper. Remove the screw located just below the handle. (See Photo 12) Photo 13 Photo 14 Step 9 Take the waste hopper to the dump station. Release the two clips located on each end of the waste hopper cover. (See Photo 13) Lift off the waste hopper cover. (See Photo 14)
  • 3. Xerox N24/32/40 Technical Instructions 3 Photo 15 Step 10 Step 10: Dump out the waste toner from the hopper. Using dry com- pressed air or a vacuum clean out the Step 15 waste hopper. Using a cotton swab and alcohol clean the PCR contact cradle. (See Photo 20) Reinstall the Step 11 cleaned PCR in the waste hopper. Remove the two screws holding the wiper blade. (See Photo 15) Photo 20 Photo 16 NOTE: Do not lose the two spacers that fit on the two screws. (See Photo 16) Photo 17 Step 16 Step 12 Apply padding powder to the Remove the wiper blade from the OPC drum and install the drum. waste hopper. (See Photo 17) (See Photo 21) Photo 21 Photo 18 Step 13 Apply padding powder to the new blade. Install the new wiper blade in the waste hopper making sure the spacers are on the wiper blade screws. (See Photo 18) Photo 19 Step 14 Reinstall the waste hopper cover to the top of the waste hopper. Install the screw that holds the cover on the waste hopper. (See Photo 18) Need help with a particular remanu- facturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
  • 4. 4 Xerox N24/32/40 Technical Instructions Photo 24 Step 19 Remove the screw that holds the mag roller end cap on the gear end of the Step 17 mag roller. (See Photo 24) Remove the Install the drum axle hubs on end cap. each side of the waste hopper and install the screws that hold the axle hubs. (See Photos 22 & 23) Photo 25 Step 20 Remove the mag roller drive gear and the stabilizing bushing from the end of the mag roller. (See Photo 25) Photo 22 Photo 26 Step 21 Lift the gear end of the mag roller up and remove the roller from the contact end of the hopper. (See Photo 26) Photo 23 Step 22 Remove the mag roller bearing and the bushing from the gear end of the mag roller. (See Photo 27) Photo 27 NOTE: A locking washer keeps the mag roller bearing and bushing on the contact end of the mag roller in place, it is not necessary to remove them. Clean the bearings with a lint free cloth and alcohol. Step 18 Step 23 Rotate the drum 4-5 revolutions Using dry compressed air or a vacuum, to ensure that the wiper blade clean the toner off the mag roller. is cleaning the drum correctly. NOTE: Clean the mag roller using a mag Using a lint free cloth wipe the Photo 28 roller cleaner and a lint free cloth. padding powder off the PCR. Set the waste hopper aside and cover. Step 24 Remove the two screws holding the doctor blade. (See Photo 28) If you plan to reuse the doctor blade clean the toner off the blade using dry compressed air or a vacuum. Using a lint free cloth and alcohol wipe off the doctor blade.
  • 5. Xerox N24/32/40 Technical Instructions 5 Photo 29 Step 25 Remove the four screws found along the top of the toner hopper. (See Photo 29) Step 30 Using dry compressed air or a vacuum clean out the toner hopper and the toner hopper cover. Step 31 Using a Philips screwdriver Photo 30 remove the screw that holds Step 26 the contact end cap to the Using a small flat blade screwdriver hopper. (See Photo 34) release the long clip the locks the toner hopper cover to the hopper on the gears side of the hopper. (See Photo 30) Photo 34 Photo 31 Step 27 To release the three chips located along the back of the toner hopper, press down on the toner hopper cover just above the clip. While applying pressure to the cover, use a small flat blade screwdriver to pry the clip that locks the cover in place away from the hopper. (See Photo 31) Photo 32 Step 28 Release the clip located next to the fill plug in the same way. (See Photo 32) Photo 33 Step 29 With all the clips released, lift the cover off the hopper. (See Photo 33) Need help with a particular remanu- facturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
  • 6. 6 Xerox N24/32/40 Technical Instructions Photo 38 Step 34 Using needle nose pliers grab the metal toner agitator bar and pull it from the Step 32 agitator gear. (See Photo 38) Release the four clips (two on the top and two on the bottom) that hold the contact end cap to the hopper. (See Photos 35 & 36) Photo 35 Photo 39 Step 35 Remove the agitator drive gear from the side of the hopper. (See Photo 39) Photo 36 Photo 40 Step 36 Using a cotton swab and alcohol clean the seal area. (See Photo 40) Photo 41 Step 33 Step 37 Using a small flat blade screw- Remove the backing of the seal and driver release the clip that apply the seal to the hopper. holds the seal exit port plug to (See Photo 41) the hopper. (See Photo 37) Remove the plug. Photo 37 Photo 42 Step 38 Reinstall the agitator drive gear and the agitator bar in the hopper. (See Photo 42) NOTE: Make sure the agitator bar snaps into position in the agitator drive gear.
  • 7. Xerox N24/32/40 Technical Instructions 7 Photo 43 Step 39 With the seal pull tab through the seal exit port, use needle nose pliers to hold the agitator bar in the correct position Step 44 while reinstalling the seal exit port plug. Place the mag roller bushing (See Photo 43) Pull the seal pull-tab tight and the bearing onto the mag so the agitator bar does not hit the roller. Reinstall the roller back pull-tab. into the hopper. Slide the stabi- lizing bushing, the drive gear and the end cap back onto the end of the mag roller. Reinstall Photo 44 the screw that holds the end Step 40 cap onto the hopper. Reinstall the contact end cap on the (See Photo 48) toner hopper. Using a Philips screwdriver install the screw that hold the end cap. (See Photo 44) Photo 48 Photo 45 Step 41 Push the fill plug out of the toner hopper. (See Photo 45) Step 45 Fill the toner hopper with the correct fill load of toner. (See Photo 49) Reinstall the fill plug. Photo 46 Step 42 Place the cover of the toner hopper onto Photo 49 the hopper. Push down on the cover making sure all five clips a securely fastened. Install the four screws to the top of the cover. (See Photo 46) Photo 47 Step 43 Reinstall the doctor blade and the two screws that hold the blade in place. (See Photo 47) Need help with a particular remanu- facturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900
  • 8. 8 Xerox N24/32/40 Technical Instructions Photo 50 Step 46 Step 48 Replace or reset the cartridge Grab the waste hopper by the handle chip, check with your supplier and lower the waste hopper onto the for your best option. toner hopper. Once the two sections (See Photo 52) are aligned correctly install the two cartridge pins that hold the two sections of the cartridge together. (See Photo 50) Step 48 Reinstall the chip. Test the cartridge. Photo 51 Photo 52 Step 47 Using a Philips screwdriver remove the two screws hold the cartridge chip. (See Photo 51) Need help with a particular remanu- facturing problem? Call the Technical Resource Center from 8am - 5pm PST: 800 394.9900 Technical Resource Center: Toll Free: 800 394.9900 Website: www.futuregraphicsllc.com
  • 9. In April 1997, Xerox released a series of new printers and information stored in the cartridges chip prevents the toner digital copiers using a new Fuji-Xerox print engine, the Xerox cartridges from being used in machines other than the one DocuPrint N24, N32, N40 and the Xerox DocuCentre 220, 230. specified. Not long after Xerox released their new series of printers, companies like IBM, QMS, Dataproducts, Epson, and others The variations in the cartridges include, gear differences, started releasing machines under their names using the same mag roller and doctor blade designs and differences in the Fuji-Xerox engine. The now popular Fuji-Xerox engine is cartridge mold, which prevent the cartridges from being capable of printing anywhere from 24 to 40 pagers per minute interchangeable. The cartridge chips, found on the waste and up to 1200x1200 dots per inch depending on which hopper are programmed with part numbers so the machine machine is purchased. can determine if the correct consumable is installed. If the wrong chip is detected in the machine the display will show The toner cartridges yield 20,000 pages for the digital copier “Print Cartridge OEM ID Mismatch.” By modifying the models and 23,000 pages for the network printer version. cartridges and changing the chip, toner cartridges can me Even thought these toner cartridges look similar they are not converted to work in the desired model. interchangeable. Variations in the cartridges and specific PROBLEMS AND SOLUTIONS Problem #1: A close look at the design of the cartridge will reveal prevent any problems with a leaking cartridge. Remove the problems in the sealing of the toner hopper. Unlike most cartridge from the box. Carefully shake the cartridge from side cartridges that have magnets or felts to seal the ends of the to side. Install the cartridge into the printer. Pull the seal from mag roller, the Xerox cartridges do not. If the cartridge is tilted the cartridge. on its end after the seal is pulled toner will leak out from the ends of the mag roller. Problem #2: “Print Cartridge OEM ID Mismatch” error Solution #1: Because the cartridge leaks so badly, sealing the cartridges is Solution #2: recommended, even for hand delivery. The following steps The incorrect chip has been installed on the cartridge. should be given to the customer for installing the cartridge to Install the correct chip. For Technical Assistance Contact: USA: 800 394.9900 INT’L: +1 818 837.8100 Website: www.futuregraphicsllc.com
  • 10. Xerox N24/32/40 Engine fact Sheet Xerox N24/32/40 | OEM Cartridge Number: 90H3566 (IBM), 1710307-001 (QMS), 113R173 (Xerox) IBM Infoprint 24/32/40, QMS 3260/4032, Xerox Docuprint N24/32/40 # Product Description Item # Pack Qty. 01 Chip - MultEPROM Reset Epson LP-9600/N4000 Reprogrammed Exchange EPSONXCCHIPX 1 02 Chip - MultEPROM Fujitsu LB303/LB306A Compatible Replacement FUJITXCCHIPC 1 03 Chip - MultEPROM Reset Fujitsu LB303/LB306A Reprogrammed Exchange FUJITXCCHIPX 1 04 Chip - MultEPROM IBM Infoprint 32 Compatible Replacement IBM32CHIPC 1 05 Chip - MultEPROM Reset IBM Infoprint 32 Reprogrammed Exchange IBM32CHIPX 1 06 Chip - MultEPROM Mannesmann Tally Compatible Replacement MTXCCHIPC 1 07 Chip - MultEPROM Reset Mannesmann Tally Reprogrammed Exchange MTXCCHIPX 1 08 Chip - MultEPROM NEC 3854 Compatible Replacement NECXCCHIPC 1 09 Chip - MultEPROM Reset NEC 3854 Reprogrammed Exchange NECXCCHIPX 1 10 Chip - MultEPROM QMS 3260 Compatible Replacement QMS3260CHIPC 1 11 Chip - MultEPROM Reset QMS 3260 Reprogrammed Exchange QMS3260CHIPX 1 12 Chip - MultEPROM Xerox DC220/330 (CAN) Compatible Replacement XE13R313CHIPC 1 Compatible with: OEM Part 113R313 13 Chip - MultEPROM Reset Xerox DC220/330 (CAN) Compatible Replacement XE13R313CHIPX 1 Compatible with: OEM Part 113R313 14 Chip - MultEPROM Xerox DC220/330 (USA) Compatible Replacement XE13R273CHIPC 1 Compatible with: OEM Part 113R273 15 Chip - MultEPROM Reset Xerox DC220/330 (USA)Compatible Replacement XE13R273CHIPX 1 Compatible with: OEM Part 113R273 16 Chip - MultEPROM Xerox N24/32/40 Compatible Replacement XEN32CHIPC 1 Compatible with: OEM Part 113R173 17 Chip - MultEPROM Reset Xerox N24/32/40 Reprogrammed Exchange XEN32CHIPX 1 Compatible with: OEM Part 113R173 18 Chip - MultEPROM Xerox N24/3240 (EUR) Compatible Replacement XEN32CHIPC 1 Compatible with: OEM Part 113R184 19 Chip - MultEPROM Reset Xerox N24/3240 (EUR) Reprogrammed Exchange XEN32CHIPX 1 Compatible with: OEM Part 113R184 20 Chip Reset Device Resets For Xerox XC-Series XC1RESET 20 21 Doctor Blade Kuroki N32DRBLADEK 10/200 Compatible with: Xerox N24/32/40 22 Drum For DC 220/230 Copier, AEG DC220COPIERAEG 5/60 Compatible with: Xerox N24/32/40 23 Drum For Printer, AEG N32PRINTERAEG Compatible with: Xerox N24/32/40 24 Drum For Printer, Sinonar N32PRINTERSNR Compatible with: Xerox N24/32/40 25 Mag Roller Bearing Compatible with: Xerox N24/32/40 26 Mag Roller Bearing Lock Bearing Lock Ring 50 Compatible with: Xerox N24/32/40 27 Mag Roller Bushing N32BUSHING Compatible with: Xerox N24/32/40 28 Mag Roller Sleeve New, Black Surface, Onyx N32MAGONYX 10 Compatible with: Xerox N24/32/40 29 PCR New, Onyx N32PCRONYX 10 Compatible with: Xerox N24/32/40 30 Seal Adhesive Goldseal N32GOLDSEAL 50 Compatible with: Xerox N24/32/40 31 Toner 1070 gm Bottle N32TNR1070 10 Compatible with: Xerox N24/32/40 32 Toner Bulk Bag, 22 lb Per-Fil - Box of 1, Sold per Box N3210KG 1 Compatible with: Xerox N24/32/40 33 Toner, MICR 1050 gm Bottle N32MICR1050 10 Compatible with: Xerox N24/32/40 34 Wiper Blade Kuroki N32WBLADEK 10/100 Compatible with: Xerox N24/32/40