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Heat transfer
  - Source of heat
  - Heat transfer
  - Steam and electricity as heating media
  - Determination of requirement of amount of
  steam/electrical energy
  - Steam pressure
  - Mathematical problems on heat transfer




                                                1
What is Heat?




                2
What is Heat?


  Heat is energy in transit.

                               3
Units of Heat
• The SI unit is the joule (J),
            which is equal to Newton-metre (Nm).
• Historically, heat was measured in terms of the ability
  to raise the temperature of water.
• The calorie (cal): amount of heat needed to raise the
  temperature of 1 gramme of water by 1 C0 (from
  14.50C to 15.50C)
• In industry, the British thermal unit (Btu) is still used:
  amount of heat needed to raise the temperature of 1 lb
  of water by 1 F0 (from 630F to 640F)
                                                        4
Conversion between different
           units of heat:

1 J = 0.2388 cal = 0.239x10-3 kcal = 60.189 Btu

       1 cal = 4.186 J = 3.969 x 10-3 Btu



                                            5
Sensible Heat
• What is 'sensible heat‘?


         Sensible heat is associated
         with a temperature change



                                       6
Specific Heat Capacity
• To raise the temperature by 1 K, different
  substances need different amount of energy
  because substances have different molecular
  configurations and bonding (eg: copper, water,
  wood)
• The amount of energy needed to raise the
  temperature of 1 kg of a substance by 1 K is
  known as the specific heat capacity
• Specific heat capacity is denoted by c
                                                   7
Calculation of Sensible Heat

Q is the heat lost or gained by a substance
m is the mass of substance

c is the specific heat of substance which changes with temperature
T is the temperature


When temperature changes causes negligible changes in c,




where ΔT is the temperature change in the substance
                                                            8
Calculation of Sensible Heat
When temperature changes causes significant changes in c,

                    Q = m c ∆T cannot be used.
Instead, we use the following equation:

                    Q = ∆H = m ∆h
 where ΔH is the enthalpy change in the substance
 and ∆h is the specific enthalpy change in the substance.

  To apply the above equation, the system should
  remain at constant pressure and the associated
     volume change must be negligibly small.
                                                            9
Calculation of Sensible Heat
Calculate the amount of heat required to raise the temperature
               of 300 g Al from 25oC to 70oC.
                Data: c = 0.896 J/g oC for Al


        Q = m c ΔT (since c is taken as a constant)
           = (300 g) (0.896 J/g oC)(70 - 25)oC
           = 12,096 J
           = 13.1 kJ


                                                         10
Exchange of Heat
Calculate the final temperature (tf), when 100 g iron at 80oC is
             tossed into 53.5g of water at 25oC.
  Data: c = 0.452 J/g oC for iron and 4.186 J/g oC for water

 Heat lost by iron = Heat gained by water
      (m c ΔT)iron = (m c ΔT)water
    (100 g) (0.452 J/g oC)(80 - tf)oC
                     = (53.5 g) (4.186 J/g oC)(tf - 25)oC
             80 - tf = 4.955 (tf -25)
                  tf = 34.2oC                              11
Latent Heat
• What is ‘latent heat‘?


     Latent heat is associated with
           phase change of matter



                                      12
Phases of Matter




                   13
Phase Change
• Heat required for phase changes:
                       » Melting: solid  liquid
                       » Vaporization: liquid  vapour
                       » Sublimation: solid  vapour

• Heat released by phase changes:
                       » Condensation: vapour  liquid
                       » Fusion: liquid  solid
                       » Deposition: vapour  solid




Prof. R. Shanthini                                       14
                  5&
Phase Diagram: Water




                       15
Phase Diagram: Water
 Compressed liquid
                     Saturated liquid




                               Superheated
                               steam



                            Saturated steam


                                        16
Phase Diagram: Water
          Explain why water is at liquid
                   state at atm pressure




                                   17
Phase Diagram: Carbon Dioxide
             Explain why CO2 is at gas state
                           at atm pressure



                          Explain why CO2
                          cannot be made a
                              liquid at atm
                                   pressure




                                       18
Latent Heat
Latent heat is the amount of heat added per unit mass of
substance during a phase change

Latent heat of fusion is the amount of heat added to melt
a unit mass of ice OR it is the amount of heat removed
to freeze a unit mass of water.

Latent heat of vapourization is the amount of heat added
to vaporize a unit mass of water OR it is the amount of
heat removed to condense a unit mass of steam.


                                                      19
Water:
Specific Heat Capacities and Latent Heats
   Specific heat of ice ≈ 2.06 J/g K (assumed constant)
 Heat of fusion for ice/water ≈ 334 J/g (assumed constant)
  Specific heat of water ≈ 4.18 J/g K (assumed constant)
   Latent heat of vaporization cannot be assumed a
constant since it changes significantly with the pressure,
      and could be found from the Steam Table
 How to evaluate the sensible heat gained (or lost) by
                superheated steam?

                                                      20
Water:
 Specific Heat Capacities and Latent Heats
 How to evaluate the sensible heat gained (or lost) by
                superheated steam?
                    Q = m c ∆T
     cannot be used since changes in c with changing
             temperature is NOT negligible.

Instead, we use the following equation:

                  Q = ∆H = m ∆h
    provided the system is at constant pressure and the
          associated volume change is negligible.

           Enthalpies could be referred from the Steam 21
                                                       Table
Properties of Steam
Learnt to refer to Steam Table to find properties of
steam such as saturated (or boiling point) temperature
and latent heat of vapourization at give pressures, and
enthalpies of superheated steam at various pressures and
temperatures.

Reference:
Chapter 6 of “Thermodynamics for Beginners with worked
examples” by R. Shanthini
             (published by Science Education Unit, Faculty of Science,
                                             University of Peradeniya)
       (also uploaded at http://www.rshanthini.com/PM3125.htm)
                                                                 22
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?




      -20oC      ice

                                                      23
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?




       0oC       melting point of ice
      -20oC      ice

                                                      24
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?



   120.2oC      boiling point of water at 2 bar
                        Boiling point of water at 1 atm pressure is
                        100oC.
                        Boiling point of water at 2 bar is 120.2oC.
                        [Refer the Steam Table.]
       0oC       melting point of ice
      -20oC      ice

                                                                25
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?

     150oC      superheated steam
                            Specific heat
   120.2oC      boiling point of water at 2 bar   Latent heat


                            Specific heat


       0oC       melting point of ice             Latent heat
                            Specific heat
      -20oC      ice

                                                         26
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?
Specific heat required to raise the temperature of ice from -20 oCto 0oC
       = (2 kg) (2.06 kJ/kg oC) [0 - (-20)]oC = 82.4 kJ

Latent heat required to turn ice into water at 0oC
       = (2 kg) (334 kJ/kg) = 668 kJ


Specific heat required to raise the temperature of water from 0oC to
120.2oC
       = (2 kg) (4.18 kJ/kg oC) [120.2 - 0)]oC = 1004.9 kJ

                                                                 27
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?
Latent heat required to turn water into steam at 120.2oC and at 2 bar
       = (2 kg) (2202 kJ/kg) = 4404 kJ
       [Latent heat of vapourization at 2 bar is 2202 kJ/kg as could be
       referred to from the Steam Table]

Specific heat required to raise the temperature of steam from 120.2oC
to 150oC
       = (2 kg) (2770 – 2707) kJ/kg = 126 kJ
       [Enthalpy at 120.2oC and 2 bar is the saturated steam enthalpy of
       2707 kJ/kg and the enthalpy at 150oC and 2 bar is 2770 kJ/kg as
       could be referred to from the Steam Table]
                                                                     28
Warming curve for water
What is the amount of heat required to change 2 kg of ice
      at -20oC to steam at 150oC at 2 bar pressure?

Total amount of heat required

       = 82.4 kJ + 668 kJ + 1004.9 kJ + 4404 kJ + 126 kJ

       = 6285.3 kJ




                                                           29
Application: Heat Exchanger
It is an industrial equipment in which heat is transferred from a hot
fluid (a liquid or a gas) to a cold fluid (another liquid or gas) without
the two fluids having to mix together or come into direct contact.

               Cold fluid                      Cold fluid
               at TC,out                           at TC,in




 Hot fluid
 at TH,in           Heat lost by the hot fluid                Hot fluid
                  = Heat gained by the cold fluid               at TH,out
                                                                     30
Application: Heat Exchanger




                              31
Heat Exchanger
  Heat lost by the hot fluid = Heat gained by the cold fluid
      .m hot   chot (TH,in – TH,out
                                        .
                                      )=m  cold   ccold (TC,out – TC,in)



mass flow rate                    mass flow rate
of hot fluid                      of cold fluid

               Specific heat                        Specific heat
               of hot fluid                         of cold fluid

                         Temperature                              Temperature
                         decrease in the                          increase in the
                         hot fluid                                cold fluid
                                                                           32
Heat Exchanger
 Heat lost by the hot fluid = Heat gained by the cold fluid
     .m  hot   chot (TH,in – TH,out
                                        .
                                      )=m
                                        cold   ccold (TC,out – TC,in)

The above is true only under the following conditions:
(1) Heat exchanger is well insulated so that no heat is lost to the
    environment
(2) There are no phase changes occurring within the heat
    exchanger.


                                                                        33
Heat Exchanger
   If the heat exchanger is NOT well insulated, then



Heat lost by the hot fluid = Heat gained by the cold fluid
                   + Heat lost to the environment




                                                       34
Worked Example 1 in Heat Exchanger

    High pressure liquid water at 10 MPa (100 bar) and
    30oC enters a series of heating tubes. Superheated
    steam at 1.5 MPa (15 bar) and 200oC is sprayed over
    the tubes and allowed to condense. The condensed
    steam turns into saturated water which leaves the
    heat exchanger. The high pressure water is to be
    heated up to 170oC. What is the mass of steam
    required per unit mass of incoming liquid water?
    The heat exchanger is assumed to be well insulated
    (adiabatic).

                                                    35
Solution to Worked Example 1 in Heat Exchanger




                                                 36
Solution to Worked Example 1 in Heat Exchanger contd.
  High pressure (100 bar) water enters at 30oC and leaves at 198.3oC.
  Boiling point of water at 100 bar is 311.0oC. Therefore, no phase
  changes in the high pressure water that is getting heated up in the
  heater.
  Heat gained by high pressure water
                       = ccold (TC,out – TC,in)
                          = (4.18 kJ/kg oC) x (170-30)oC
                          = 585.2 kJ/kg
   [You could calculate the above by taking the difference in enthalpies at
                  the 2 given states from tables available.]



                                                                      37
Solution to Worked Example 1 in Heat Exchanger contd.
  Superheated steam at 1.5 MPa (15 bar) and 200oC is sprayed over
  the tubes and allowed to condense. The condensed steam turns into
  saturated water which leaves the heat exchanger.
  Heat lost by steam
         = heat lost by superheated steam to become saturated steam
           + latent heat of steam lost for saturated steam to turn into
             saturated water
         = Enthalpy of superheated steam at 15 bar and 200oC
                  – Enthalpy of saturated steam at 15 bar
                  + Latent heat of vapourization at 15 bar
         = (2796 kJ/kg – 2792 kJ/kg) + 1947 kJ/kg = 1951 kJ/kg

                                                                 38
Solution to Worked Example 1 in Heat Exchanger contd.
  Since there is no heat loss from the heater,
         Heat lost by steam = Heat gained by high pressure water
         Mass flow rate of steam x 1951 kJ/kg
                          = Mass flow rate of water x 585.2 kJ/kg
         Mass flow rate of steam / Mass flow rate of water
                          = 585.2 / 1951
                          = 0.30 kg stream / kg of water




                                                               39
Assignment
    Give the design of a heat exchanger
     which has the most effective heat
            transfer properties.
Learning objectives:
1) To be able to appreciate heat transfer applications in pharmaceutical
   industry
2) To become familiar with the working principles of various heat
   exchangers
3) To get a mental picture of different heat exchangers so that solving
   heat transfer problems in class becomes more interesting

                                                                    40
Worked Example 2 in Heat Exchanger
 Steam enters a heat exchanger at 10 bar and 200oC and
 leaves it as saturated water at the same pressure. Feed-
 water enters the heat exchanger at 25 bar and 80oC and
 leaves at the same pressure and at a temperature 20oC
 less than the exit temperature of the steam. Determine the
 ratio of the mass flow rate of the steam to that of the
 feed-water, neglecting heat losses from the heat
 exchanger.
  If the feed-water leaving the heat exchanger is fed
  directly to a boiler to be converted to steam at 25 bar and
  300oC, find the heat required by the boiler per kg of feed-
  water.
                                                         41
Solution to Worked Example 2 in Heat Exchanger

 - Steam enters at 10 bar and 200oC and leaves it as saturated water at
 the same pressure.
 - Saturation temperature of water at 10 bar is 179.9oC.
 - Feed-water enters the heat exchanger at 25 bar and 80oC and leaves
 at the same pressure and at a temperature 20oC less than the exit
 temperature of the steam, which is 179.9oC.
 - Boiling point of water at 25 bar is (221.8+226.0)/2 = 223.9oC.
 - Therefore, no phase changes in the feed-water that is being heated.

 Heat lost by steam = Heat gained by feed-water (with no heat losses)
 Mass flow rate of steam x [2829 – 2778 + 2015] kJ/kg
       = Mass flow rate of feed-water x [4.18 x (179.9-20-80) ] kJ/kg
 Mass flow of steam / Mass flow of feed-water
        = 333.98 / 2066       = 0.1617 kg stream / kg of water
                                                                 42
Solution to Worked Example 1 in Heat Exchanger contd.

  If the feed-water leaving the heat exchanger is fed directly to a
  boiler to be converted to steam at 25 bar and 300oC, find the heat
  required by the boiler per kg of feed-water.
  - Temperature of feed-water leaving the heat exchanger is 159.9oC
  - Boiling point of water at 25 bar is (221.8+226.0)/2 = 223.9oC
  - The feed-water is converted to superheated steam at 300oC
  Heat required by the boiler per kg of feed-water
                 = {4.18 x (223.9-159.9) + (1850+1831)/2

                        + [(3138+3117)/2 – (2802+2803)/2]} kJ/kg
                 = {267.52 + 1840.5 + [3127.5 – 2802.5]} kJ/kg
                 = 2433 kJ/kg of feed-water
                                                                 43
Heat Transfer

is the means by which
  energy moves from
    a hotter object to
     a colder object


                         44
Mechanisms of Heat Transfer
                  Conduction
  is the flow of heat by direct contact between a
              warmer and a cooler body.

                   Convection
is the flow of heat carried by moving gas or liquid.
    (warm air rises, gives up heat, cools, then falls)

                    Radiation
is the flow of heat without need of an intervening
                       medium.
             (by infrared radiation, or light)
                                                         45
Mechanisms of Heat Transfer
        Latent heat
                         Conduction
Convection



                                  Radiation



  Prof. R. Shanthini                          46
                    5&
Conduction


       HOT                              COLD
(lots of vibration)               (not much vibration)



                  Heat travels
                  along the rod


                                                  47
Conduction
 Conduction is the process whereby heat is transferred
  directly through a material, any bulk motion of the
        material playing no role in the transfer.
    Those materials that conduct heat well are called
thermal conductors, while those that conduct heat poorly
           are known as thermal insulators.
  Most metals are excellent thermal conductors, while
  wood, glass, and most plastics are common thermal
                      insulators.
   The free electrons in metals are responsible for the
       excellent thermal conductivity of metals.
                                                      48
Conduction: Fourier’s Law
                         Cross-sectional area A



                            L

                             Q = heat transferred

Q =k A   ( )t
            ΔT
             L
                             k = thermal conductivity
                             A = cross sectional area
                             ∆T = temperature difference
                                 between two ends
What is the unit of k?       L = length
                             t = duration of heat transfer
                                                      49
Thermal Conductivities
Substance      Thermal      Substance     Thermal
             Conductivity               Conductivity
              k [W/m.K]                  k [W/m.K]

Syrofoam        0.010         Glass        0.80

   Air          0.026       Concrete        1.1
  Wool          0.040         Iron          79

  Wood          0.15        Aluminum        240
 Body fat       0.20          Silver        420
  Water         0.60        Diamond        2450
                                                  50
Conduction through Single Wall
                  Use Fourier’s Law:

T1
                         Q =k A   ( )t
                                   ΔT
                                    L
 .         .
Q         Q

               T2 < T1   .     k A (T1 – T2)
                         Q =
                x                  Δx
     Δx
                                         51
Conduction through Single Wall


T1
                           .      k A (T1 – T2)
                          Q =
                                       Δx
 .         .
Q         Q
                                   T1 – T 2
                           =
               T2 < T1            Δx/(kA)
                x
     Δx
                   Thermal resistance (in K/W)
                       (opposing heat flow) 52 52
Conduction through Composite Wall
 T1  A        B     C
.               T2                            .
Q                             T3          Q

          kA         kB            kC    T4
                                                   x
          ΔxA        ΔxB         ΔxC
    .     T1 – T 2            T2 – T 3            T3 – T 4
    Q =                   =                   =
          (Δx/kA)A            (Δx/kA)B            (Δx/kA)C
                                                             53
                                                       53
Conduction through Composite Wall
 .       T1 – T 2          T2 – T 3       T3 – T 4
 Q =                   =              =
         (Δx/kA)A          (Δx/kA)B       (Δx/kA)C

     .
         [
     Q (Δx/kA)A + (Δx/kA)B + (Δx/kA)C             ]
              = T 1 – T 2 + T2 – T 3 + T3 – T 4

         .                     T1 – T 4
         Q=
                    (Δx/kA)A + (Δx/kA)B + (Δx/kA)C
                                                  54
                                                       54
Example 1
An industrial furnace wall is constructed of 21 cm thick
fireclay brick having k = 1.04 W/m.K. This is covered on
the outer surface with 3 cm layer of insulating material
having k = 0.07 W/m.K. The innermost surface is at 1000oC
and the outermost surface is at 40oC. Calculate the steady
state heat transfer per area.

  Solution: We start with the equation

      .                    Tin – Tout
     Q=
              (Δx/kA)fireclay + (Δx/kA)insulation

                                                    55
Example 1 continued

    . (1273.15 – 313.15) A
Q =
    (0.21/1.04) + (0.03/0.07)

.
Q
        = 1522.6 W/m2
A



                                56
Example 2
We want to reduce the heat loss in Example 1 to 960 W/m2.
What should be the insulation thickness?

Solution: We start with the equation
       .                        Tin – Tout
      Q=
               (Δx/kA)fireclay + (Δx/kA)insulation
  .
 Q         (1000 – 40)
   =                                     = 960 W/m2
 A   (0.21/1.04) + (Δx)insulation /0.07)
               (Δx)insulation    = 5.6 cm
                                                     57
Conduction through hollow-cylinder

                                   ro
                            Ti     ri

                                          To
                 L

             .          Ti – T o
             Q =
                     [ln(ro/ri)] / 2πkL
                                          58
Conduction through the composite
r3
           wall in a hollow-cylinder
           r2          To
                                  Material A
Ti    r1
                                   Material B




.                            Ti – T o
Q =
           [ln(r2/r1)] / 2πkAL + [ln(r3/r2)] / 2πkBL
                                                59
Example 3
A thick walled tube of stainless steel ( k = 19 W/m.K) with
2-cm inner diameter and 4-cm outer diameter is covered
with a 3-cm layer of asbestos insulation (k = 0.2 W/m.K).
If the inside-wall temperature of the pipe is maintained at
600oC and the outside of the insulation at 100oC, calculate
the heat loss per meter of length.

Solution: We start with the equation

  .                          Ti – T o
 Q =
           [ln(r2/r1)] / 2πkAL + [ln(r3/r2)] / 2πkBL
                                                       60
Example 3 continued



.                2 π L ( 600 – 100)
Q =
        [ln(2/1)] / 19 + [ln(5/2)] / 0.2

             .
            Q      = 680 W/m
            L

                                           61
Mechanisms of Heat Transfer
                  Conduction
                                       √
  is the flow of heat by direct contact between a
              warmer and a cooler body.

                   Convection
is the flow of heat carried by moving gas or liquid.
    (warm air rises, gives up heat, cools, then falls)

                    Radiation
is the flow of heat without need of an intervening
                       medium.
             (by infrared radiation, or light)
                                                         62
Convection
Convection is the process in which heat is carried from
place to place by the bulk movement of a fluid (gas or
liquid).




                     Convection currents are set up when
                          a pan of water is heated.
                                                           63
Convection
It explains why breezes come from the ocean in the day
and from the land at night




                                                    64
Convection: Newton’s Law of Cooling
Flowing fluid at Tfluid

                            Heated surface at Tsurface



                     .
                     Qconv. = h A (Tsurface – Tfluid)

                                   Area exposed

              Heat transfer coefficient (in W/m2.K)
                                                      65
Convection: Newton’s Law of Cooling
Flowing fluid at Tfluid

                           Heated surface at Tsurface




                   .           Tsurface – Tfluid
                  Qconv. =
                                  1/(hA)

              Convective heat resistance (in K/W)   66
Example 4
The convection heat transfer coefficient between a surface at 50oC and
ambient air at 30oC is 20 W/m2.K. Calculate the heat flux leaving the
surface by convection.
Solution:                            Use Newton’s Law of cooling :
                                        .
 Flowing fluid at Tfluid = 30oC        Q            = h A (Tsurface – Tfluid)
                                            conv.
                                       = (20 W/m2.K) x A x (50-30)oC
 Heated surface at Tsurface = 50oC
                                     Heat flux leaving the surface:
                                      .
                                     Q
                                        conv.
                                               = 20 x 20 = 400 W/m2
      h = 20 W/m2.K                      A

                                                                        67
Example 5
Air at 300°C flows over a flat plate of dimensions 0.50 m by 0.25 m.
If the convection heat transfer coefficient is 250 W/m2.K, determine
the heat transfer rate from the air to one side of the plate when the
plate is maintained at 40°C.
Solution:                            Use Newton’s Law of cooling :
Flowing fluid at Tfluid = 300oC        .
                                      Q            = h A (Tsurface – Tfluid)
                                           conv.
Heated surface at Tsurface = 40oC            = 250 W/m2.K x 0.125 m2
                                                  x (40 - 300)oC
                                             = - 8125 W/m2
    h = 250 W/m2.K
                                              Heat is transferred from
   A = 0.50x0.25 m2                                the air to the plate.
                                                                       68
Forced Convection
In forced convection, a fluid is forced by external forces
such as fans.


 In forced convection over external surface:
       Tfluid = the free stream temperature (T∞), or a
          temperature far removed from the surface

 In forced convection through a tube or channel:
                       Tfluid = the bulk temperature

                                                         69
Free Convection
In free convection, a fluid is circulated due to buoyancy
effects, in which less dense fluid near the heated surface rises
and thereby setting up convection.


  In free (or partially forced) convection over
  external surface:
                           Tfluid = (Tsurface + Tfree stream) / 2
  In free or forced convection through a tube or
  channel:
                             Tfluid = (Tinlet + Toutlet) / 2
                                                            70
Change of Phase Convection

Change-of-phase convection is observed with
boiling or condensation
.
It is a very complicated mechanism and
therefore will not be covered in this course.




                                                71
Overall Heat Transfer through a Plane Wall
            Fluid A
           at TA > T1      T1
   .                                                      .
   Q                                                     Q
                                           T2        Fluid B
                                                    at TB < T2
                                                x
                                    Δx
       .        T A – T1             T 1 – T2           T2– TB
   Q =                          =                   =
               1/(hAA)                   Δx/(kA)        1/(hBA)
                                                              72
Overall Heat Transfer through a Plane Wall

   .       T A – T1          T 1 – T2            T2– TB
   Q =                 =                    =
          1/(hAA)             Δx/(kA)           1/(hBA)

   .                       TA – TB
   Q =
              1/(hAA) + Δx/(kA) + 1/(hBA)
   .
   Q = U A (TA – TB)
   where U is the overall heat transfer coefficient given by
                      1/U = 1/hA + Δx/k + 1/hB          73
Overall heat transfer through hollow-cylinder


       Fluid A is inside the pipe        ro
       Fluid B is outside the pipe
                 TA > TB             Ti r
                                          i

                                              To
                              L
  .
  Q = U A (TA – TB)
 where
  1/UA = 1/(hAAi) + ln(ro/ri) / 2πkL + 1/(hBAo)
                                               74
Example 6
Steam at 120oC flows in an insulated pipe. The pipe is
mild steel (k = 45 W/m K) and has an inside radius of 5
cm and an outside radius of 5.5 cm. The pipe is covered
with a 2.5 cm layer of 85% magnesia (k = 0.07 W/m K).
The inside heat transfer coefficient (hi) is 85 W/m2 K, and
the outside coefficient (ho) is 12.5 W/m2 K. Determine the
heat transfer rate from the steam per m of pipe length, if
the surrounding air is at 35oC.
Solution: Start with
     .
     Q = U A (TA – TB) = U A (120 – 35)
                                What is UA?
                                                      75
Example 6 continued
1/UA = 1/(hAAi) + ln(ro/ri) / 2πkL + … + 1/(hBAo)


1/UA = 1/(85Ain) + ln(5.5/5) / 2π(45)L
            + ln(8/5.5) / 2π(0.07)L   + 1/(12.5Aout)

  Ain = 2π(0.05)L and Aout = 2π(0.08)L

1/UA = (0.235 + 0.0021 +5.35 + 1) / 2πL
                                               76
Example 6 continued
UA = 2πL / (0.235 + 0.0021 +5.35 + 1)
.
Q = U A (120 – 35)
                                 steel              air

    = 2πL (120 – 35) / (0.235 + 0.0021 +5.35 + 1)
                        steam            insulation
    = 81 L
                 .
                Q / L = 81 W/m
                                               77
Mechanisms of Heat Transfer
                  Conduction
                                       √
  is the flow of heat by direct contact between a
              warmer and a cooler body.

                   Convection          √
is the flow of heat carried by moving gas or liquid.
    (warm air rises, gives up heat, cools, then falls)

                    Radiation
is the flow of heat without need of an intervening
                       medium.
             (by infrared radiation, or light)
                                                         78
Radiation
Radiation is the process in which energy is transferred by
means of electromagnetic waves of wavelength band between
0.1 and 100 micrometers solely as a result of the temperature
of a surface.

Heat transfer by radiation
can take place through
vacuum. This is because
electromagnetic waves
can propagate through
empty space.

                                                          79
The Stefan–Boltzmann Law of Radiation
                    Q
                        = ε σ A T4
                    t

   ε = emissivity, which takes a value between 0 (for
         an ideal reflector) and 1 (for a black body).
   σ = 5.668 x 10-8 W/m2.K4 is the Stefan-Boltzmann
         constant
   A = surface area of the radiator
   T = temperature of the radiator in Kelvin.
                                                     80
Why is the
mother shielding
   her cub?


 Ratio of the surface
  area of a cub to its
volume is much larger
 than for its mother.



                   81
What is the Sun’s surface temperature?




The sun provides about 1000 W/m2 at the Earth's surface.
           Assume the Sun's emissivity ε = 1
    Distance from Sun to Earth = R = 1.5 x 1011 m
         Radius of the Sun = r = 6.9 x 108 m
                                                     82
What is the Sun’s surface temperature?
                     Q
                          = ε σ A T4
                     t

                                     (4 π 6.92 x 1016 m2)
(4 π 1.52 x 1022 m2)(1000 W/m2)
                                            = 5.98 x 1018 m2
       = 2.83 x 1026 W

                            2.83 x 1026 W
      T4 =
              (1) (5.67 x 10-8 W/m2.K4) (5.98 x 1018 m2)
        ε
                σ                 T = 5375 K
                                                            83
If object at temperature T is surrounded by
an environment at temperature T 0, the net
radioactive heat flow is:
               Q
                     = ε σ A (T4 - To4 )
               t



  Temperature of the radiating surface


                        Temperature of the environment

                                                   84
Example 7
What is the rate at which radiation is emitted by a surface
of area 0.5 m2, emissivity 0.8, and temperature 150°C?

Solution:
                  Q                         [(273+150) K]4
                        = ε σ A T4
                  t
                                       0.5 m2
                 0.8    5.67 x 10-8 W/m2.K4
    Q
         = (0.8) (5.67 x 10-8 W/m2.K4) (0.5 m2) (423 K)4
    t
            = 726 W
                                                       85
Example 8
If the surface of Example 7 is placed in a large, evacuated chamber
whose walls are maintained at 25°C, what is the net rate at which
radiation is exchanged between the surface and the chamber walls?
Solution:        Q
                        = ε σ A (T4 - To4 )
                 t
                                                [(273+25) K]4
                          [(273+150) K]4

Q
      = (0.8) x (5.67 x 10-8 W/m2.K4) x (0.5 m2)
t
                              x [(423 K)4 -(298 K)4 ]
      = 547 W
                                                              86
Example 8 continued
Note that 547 W of heat loss from the surface occurs
at the instant the surface is placed in the chamber. That
is, when the surface is at 150oC and the chamber wall
is at 25oC.
With increasing time, the surface would cool due to
the heat loss. Therefore its temperature, as well as the
heat loss, would decrease with increasing time.
Steady-state conditions would eventually be achieved
when the temperature of the surface reached that of the
surroundings.

                                                      87
Example 9
Under steady state operation, a 50 W incandescent light bulb has a
surface temperature of 135°C when the room air is at a temperature
of 25°C. If the bulb may be approximated as a 60 mm diameter
sphere with a diffuse, gray surface of emissivity 0.8, what is the
radiant heat transfer from the bulb surface to its surroundings?

Solution:         Q
                          = ε σ A (T4 - To4 )
                  t
                                                       [(273+25) K]4
              [(273+135) K]4
 Q
        = (0.8) x (5.67 x 10-8 J/s.m2.K4) x [π x (0.06) m2]
 t
                               x [(408 K)4 -(298 K)4 ]
         = 10.2   W   (about 20% of the power is dissipated by radiation)
                                                                        88

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Heat transfer calculation and properties

  • 1. Heat transfer - Source of heat - Heat transfer - Steam and electricity as heating media - Determination of requirement of amount of steam/electrical energy - Steam pressure - Mathematical problems on heat transfer 1
  • 3. What is Heat? Heat is energy in transit. 3
  • 4. Units of Heat • The SI unit is the joule (J), which is equal to Newton-metre (Nm). • Historically, heat was measured in terms of the ability to raise the temperature of water. • The calorie (cal): amount of heat needed to raise the temperature of 1 gramme of water by 1 C0 (from 14.50C to 15.50C) • In industry, the British thermal unit (Btu) is still used: amount of heat needed to raise the temperature of 1 lb of water by 1 F0 (from 630F to 640F) 4
  • 5. Conversion between different units of heat: 1 J = 0.2388 cal = 0.239x10-3 kcal = 60.189 Btu 1 cal = 4.186 J = 3.969 x 10-3 Btu 5
  • 6. Sensible Heat • What is 'sensible heat‘? Sensible heat is associated with a temperature change 6
  • 7. Specific Heat Capacity • To raise the temperature by 1 K, different substances need different amount of energy because substances have different molecular configurations and bonding (eg: copper, water, wood) • The amount of energy needed to raise the temperature of 1 kg of a substance by 1 K is known as the specific heat capacity • Specific heat capacity is denoted by c 7
  • 8. Calculation of Sensible Heat Q is the heat lost or gained by a substance m is the mass of substance c is the specific heat of substance which changes with temperature T is the temperature When temperature changes causes negligible changes in c, where ΔT is the temperature change in the substance 8
  • 9. Calculation of Sensible Heat When temperature changes causes significant changes in c, Q = m c ∆T cannot be used. Instead, we use the following equation: Q = ∆H = m ∆h where ΔH is the enthalpy change in the substance and ∆h is the specific enthalpy change in the substance. To apply the above equation, the system should remain at constant pressure and the associated volume change must be negligibly small. 9
  • 10. Calculation of Sensible Heat Calculate the amount of heat required to raise the temperature of 300 g Al from 25oC to 70oC. Data: c = 0.896 J/g oC for Al Q = m c ΔT (since c is taken as a constant) = (300 g) (0.896 J/g oC)(70 - 25)oC = 12,096 J = 13.1 kJ 10
  • 11. Exchange of Heat Calculate the final temperature (tf), when 100 g iron at 80oC is tossed into 53.5g of water at 25oC. Data: c = 0.452 J/g oC for iron and 4.186 J/g oC for water Heat lost by iron = Heat gained by water (m c ΔT)iron = (m c ΔT)water (100 g) (0.452 J/g oC)(80 - tf)oC = (53.5 g) (4.186 J/g oC)(tf - 25)oC 80 - tf = 4.955 (tf -25) tf = 34.2oC 11
  • 12. Latent Heat • What is ‘latent heat‘? Latent heat is associated with phase change of matter 12
  • 14. Phase Change • Heat required for phase changes: » Melting: solid  liquid » Vaporization: liquid  vapour » Sublimation: solid  vapour • Heat released by phase changes: » Condensation: vapour  liquid » Fusion: liquid  solid » Deposition: vapour  solid Prof. R. Shanthini 14 5&
  • 16. Phase Diagram: Water Compressed liquid Saturated liquid Superheated steam Saturated steam 16
  • 17. Phase Diagram: Water Explain why water is at liquid state at atm pressure 17
  • 18. Phase Diagram: Carbon Dioxide Explain why CO2 is at gas state at atm pressure Explain why CO2 cannot be made a liquid at atm pressure 18
  • 19. Latent Heat Latent heat is the amount of heat added per unit mass of substance during a phase change Latent heat of fusion is the amount of heat added to melt a unit mass of ice OR it is the amount of heat removed to freeze a unit mass of water. Latent heat of vapourization is the amount of heat added to vaporize a unit mass of water OR it is the amount of heat removed to condense a unit mass of steam. 19
  • 20. Water: Specific Heat Capacities and Latent Heats Specific heat of ice ≈ 2.06 J/g K (assumed constant) Heat of fusion for ice/water ≈ 334 J/g (assumed constant) Specific heat of water ≈ 4.18 J/g K (assumed constant) Latent heat of vaporization cannot be assumed a constant since it changes significantly with the pressure, and could be found from the Steam Table How to evaluate the sensible heat gained (or lost) by superheated steam? 20
  • 21. Water: Specific Heat Capacities and Latent Heats How to evaluate the sensible heat gained (or lost) by superheated steam? Q = m c ∆T cannot be used since changes in c with changing temperature is NOT negligible. Instead, we use the following equation: Q = ∆H = m ∆h provided the system is at constant pressure and the associated volume change is negligible. Enthalpies could be referred from the Steam 21 Table
  • 22. Properties of Steam Learnt to refer to Steam Table to find properties of steam such as saturated (or boiling point) temperature and latent heat of vapourization at give pressures, and enthalpies of superheated steam at various pressures and temperatures. Reference: Chapter 6 of “Thermodynamics for Beginners with worked examples” by R. Shanthini (published by Science Education Unit, Faculty of Science, University of Peradeniya) (also uploaded at http://www.rshanthini.com/PM3125.htm) 22
  • 23. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? -20oC ice 23
  • 24. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? 0oC melting point of ice -20oC ice 24
  • 25. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? 120.2oC boiling point of water at 2 bar Boiling point of water at 1 atm pressure is 100oC. Boiling point of water at 2 bar is 120.2oC. [Refer the Steam Table.] 0oC melting point of ice -20oC ice 25
  • 26. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? 150oC superheated steam Specific heat 120.2oC boiling point of water at 2 bar Latent heat Specific heat 0oC melting point of ice Latent heat Specific heat -20oC ice 26
  • 27. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? Specific heat required to raise the temperature of ice from -20 oCto 0oC = (2 kg) (2.06 kJ/kg oC) [0 - (-20)]oC = 82.4 kJ Latent heat required to turn ice into water at 0oC = (2 kg) (334 kJ/kg) = 668 kJ Specific heat required to raise the temperature of water from 0oC to 120.2oC = (2 kg) (4.18 kJ/kg oC) [120.2 - 0)]oC = 1004.9 kJ 27
  • 28. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? Latent heat required to turn water into steam at 120.2oC and at 2 bar = (2 kg) (2202 kJ/kg) = 4404 kJ [Latent heat of vapourization at 2 bar is 2202 kJ/kg as could be referred to from the Steam Table] Specific heat required to raise the temperature of steam from 120.2oC to 150oC = (2 kg) (2770 – 2707) kJ/kg = 126 kJ [Enthalpy at 120.2oC and 2 bar is the saturated steam enthalpy of 2707 kJ/kg and the enthalpy at 150oC and 2 bar is 2770 kJ/kg as could be referred to from the Steam Table] 28
  • 29. Warming curve for water What is the amount of heat required to change 2 kg of ice at -20oC to steam at 150oC at 2 bar pressure? Total amount of heat required = 82.4 kJ + 668 kJ + 1004.9 kJ + 4404 kJ + 126 kJ = 6285.3 kJ 29
  • 30. Application: Heat Exchanger It is an industrial equipment in which heat is transferred from a hot fluid (a liquid or a gas) to a cold fluid (another liquid or gas) without the two fluids having to mix together or come into direct contact. Cold fluid Cold fluid at TC,out at TC,in Hot fluid at TH,in Heat lost by the hot fluid Hot fluid = Heat gained by the cold fluid at TH,out 30
  • 32. Heat Exchanger Heat lost by the hot fluid = Heat gained by the cold fluid .m hot chot (TH,in – TH,out . )=m cold ccold (TC,out – TC,in) mass flow rate mass flow rate of hot fluid of cold fluid Specific heat Specific heat of hot fluid of cold fluid Temperature Temperature decrease in the increase in the hot fluid cold fluid 32
  • 33. Heat Exchanger Heat lost by the hot fluid = Heat gained by the cold fluid .m hot chot (TH,in – TH,out . )=m cold ccold (TC,out – TC,in) The above is true only under the following conditions: (1) Heat exchanger is well insulated so that no heat is lost to the environment (2) There are no phase changes occurring within the heat exchanger. 33
  • 34. Heat Exchanger If the heat exchanger is NOT well insulated, then Heat lost by the hot fluid = Heat gained by the cold fluid + Heat lost to the environment 34
  • 35. Worked Example 1 in Heat Exchanger High pressure liquid water at 10 MPa (100 bar) and 30oC enters a series of heating tubes. Superheated steam at 1.5 MPa (15 bar) and 200oC is sprayed over the tubes and allowed to condense. The condensed steam turns into saturated water which leaves the heat exchanger. The high pressure water is to be heated up to 170oC. What is the mass of steam required per unit mass of incoming liquid water? The heat exchanger is assumed to be well insulated (adiabatic). 35
  • 36. Solution to Worked Example 1 in Heat Exchanger 36
  • 37. Solution to Worked Example 1 in Heat Exchanger contd. High pressure (100 bar) water enters at 30oC and leaves at 198.3oC. Boiling point of water at 100 bar is 311.0oC. Therefore, no phase changes in the high pressure water that is getting heated up in the heater. Heat gained by high pressure water = ccold (TC,out – TC,in) = (4.18 kJ/kg oC) x (170-30)oC = 585.2 kJ/kg [You could calculate the above by taking the difference in enthalpies at the 2 given states from tables available.] 37
  • 38. Solution to Worked Example 1 in Heat Exchanger contd. Superheated steam at 1.5 MPa (15 bar) and 200oC is sprayed over the tubes and allowed to condense. The condensed steam turns into saturated water which leaves the heat exchanger. Heat lost by steam = heat lost by superheated steam to become saturated steam + latent heat of steam lost for saturated steam to turn into saturated water = Enthalpy of superheated steam at 15 bar and 200oC – Enthalpy of saturated steam at 15 bar + Latent heat of vapourization at 15 bar = (2796 kJ/kg – 2792 kJ/kg) + 1947 kJ/kg = 1951 kJ/kg 38
  • 39. Solution to Worked Example 1 in Heat Exchanger contd. Since there is no heat loss from the heater, Heat lost by steam = Heat gained by high pressure water Mass flow rate of steam x 1951 kJ/kg = Mass flow rate of water x 585.2 kJ/kg Mass flow rate of steam / Mass flow rate of water = 585.2 / 1951 = 0.30 kg stream / kg of water 39
  • 40. Assignment Give the design of a heat exchanger which has the most effective heat transfer properties. Learning objectives: 1) To be able to appreciate heat transfer applications in pharmaceutical industry 2) To become familiar with the working principles of various heat exchangers 3) To get a mental picture of different heat exchangers so that solving heat transfer problems in class becomes more interesting 40
  • 41. Worked Example 2 in Heat Exchanger Steam enters a heat exchanger at 10 bar and 200oC and leaves it as saturated water at the same pressure. Feed- water enters the heat exchanger at 25 bar and 80oC and leaves at the same pressure and at a temperature 20oC less than the exit temperature of the steam. Determine the ratio of the mass flow rate of the steam to that of the feed-water, neglecting heat losses from the heat exchanger. If the feed-water leaving the heat exchanger is fed directly to a boiler to be converted to steam at 25 bar and 300oC, find the heat required by the boiler per kg of feed- water. 41
  • 42. Solution to Worked Example 2 in Heat Exchanger - Steam enters at 10 bar and 200oC and leaves it as saturated water at the same pressure. - Saturation temperature of water at 10 bar is 179.9oC. - Feed-water enters the heat exchanger at 25 bar and 80oC and leaves at the same pressure and at a temperature 20oC less than the exit temperature of the steam, which is 179.9oC. - Boiling point of water at 25 bar is (221.8+226.0)/2 = 223.9oC. - Therefore, no phase changes in the feed-water that is being heated. Heat lost by steam = Heat gained by feed-water (with no heat losses) Mass flow rate of steam x [2829 – 2778 + 2015] kJ/kg = Mass flow rate of feed-water x [4.18 x (179.9-20-80) ] kJ/kg Mass flow of steam / Mass flow of feed-water = 333.98 / 2066 = 0.1617 kg stream / kg of water 42
  • 43. Solution to Worked Example 1 in Heat Exchanger contd. If the feed-water leaving the heat exchanger is fed directly to a boiler to be converted to steam at 25 bar and 300oC, find the heat required by the boiler per kg of feed-water. - Temperature of feed-water leaving the heat exchanger is 159.9oC - Boiling point of water at 25 bar is (221.8+226.0)/2 = 223.9oC - The feed-water is converted to superheated steam at 300oC Heat required by the boiler per kg of feed-water = {4.18 x (223.9-159.9) + (1850+1831)/2 + [(3138+3117)/2 – (2802+2803)/2]} kJ/kg = {267.52 + 1840.5 + [3127.5 – 2802.5]} kJ/kg = 2433 kJ/kg of feed-water 43
  • 44. Heat Transfer is the means by which energy moves from a hotter object to a colder object 44
  • 45. Mechanisms of Heat Transfer Conduction is the flow of heat by direct contact between a warmer and a cooler body. Convection is the flow of heat carried by moving gas or liquid. (warm air rises, gives up heat, cools, then falls) Radiation is the flow of heat without need of an intervening medium. (by infrared radiation, or light) 45
  • 46. Mechanisms of Heat Transfer Latent heat Conduction Convection Radiation Prof. R. Shanthini 46 5&
  • 47. Conduction HOT COLD (lots of vibration) (not much vibration) Heat travels along the rod 47
  • 48. Conduction Conduction is the process whereby heat is transferred directly through a material, any bulk motion of the material playing no role in the transfer. Those materials that conduct heat well are called thermal conductors, while those that conduct heat poorly are known as thermal insulators. Most metals are excellent thermal conductors, while wood, glass, and most plastics are common thermal insulators. The free electrons in metals are responsible for the excellent thermal conductivity of metals. 48
  • 49. Conduction: Fourier’s Law Cross-sectional area A L Q = heat transferred Q =k A ( )t ΔT L k = thermal conductivity A = cross sectional area ∆T = temperature difference between two ends What is the unit of k? L = length t = duration of heat transfer 49
  • 50. Thermal Conductivities Substance Thermal Substance Thermal Conductivity Conductivity k [W/m.K] k [W/m.K] Syrofoam 0.010 Glass 0.80 Air 0.026 Concrete 1.1 Wool 0.040 Iron 79 Wood 0.15 Aluminum 240 Body fat 0.20 Silver 420 Water 0.60 Diamond 2450 50
  • 51. Conduction through Single Wall Use Fourier’s Law: T1 Q =k A ( )t ΔT L . . Q Q T2 < T1 . k A (T1 – T2) Q = x Δx Δx 51
  • 52. Conduction through Single Wall T1 . k A (T1 – T2) Q = Δx . . Q Q T1 – T 2 = T2 < T1 Δx/(kA) x Δx Thermal resistance (in K/W) (opposing heat flow) 52 52
  • 53. Conduction through Composite Wall T1 A B C . T2 . Q T3 Q kA kB kC T4 x ΔxA ΔxB ΔxC . T1 – T 2 T2 – T 3 T3 – T 4 Q = = = (Δx/kA)A (Δx/kA)B (Δx/kA)C 53 53
  • 54. Conduction through Composite Wall . T1 – T 2 T2 – T 3 T3 – T 4 Q = = = (Δx/kA)A (Δx/kA)B (Δx/kA)C . [ Q (Δx/kA)A + (Δx/kA)B + (Δx/kA)C ] = T 1 – T 2 + T2 – T 3 + T3 – T 4 . T1 – T 4 Q= (Δx/kA)A + (Δx/kA)B + (Δx/kA)C 54 54
  • 55. Example 1 An industrial furnace wall is constructed of 21 cm thick fireclay brick having k = 1.04 W/m.K. This is covered on the outer surface with 3 cm layer of insulating material having k = 0.07 W/m.K. The innermost surface is at 1000oC and the outermost surface is at 40oC. Calculate the steady state heat transfer per area. Solution: We start with the equation . Tin – Tout Q= (Δx/kA)fireclay + (Δx/kA)insulation 55
  • 56. Example 1 continued . (1273.15 – 313.15) A Q = (0.21/1.04) + (0.03/0.07) . Q = 1522.6 W/m2 A 56
  • 57. Example 2 We want to reduce the heat loss in Example 1 to 960 W/m2. What should be the insulation thickness? Solution: We start with the equation . Tin – Tout Q= (Δx/kA)fireclay + (Δx/kA)insulation . Q (1000 – 40) = = 960 W/m2 A (0.21/1.04) + (Δx)insulation /0.07) (Δx)insulation = 5.6 cm 57
  • 58. Conduction through hollow-cylinder ro Ti ri To L . Ti – T o Q = [ln(ro/ri)] / 2πkL 58
  • 59. Conduction through the composite r3 wall in a hollow-cylinder r2 To Material A Ti r1 Material B . Ti – T o Q = [ln(r2/r1)] / 2πkAL + [ln(r3/r2)] / 2πkBL 59
  • 60. Example 3 A thick walled tube of stainless steel ( k = 19 W/m.K) with 2-cm inner diameter and 4-cm outer diameter is covered with a 3-cm layer of asbestos insulation (k = 0.2 W/m.K). If the inside-wall temperature of the pipe is maintained at 600oC and the outside of the insulation at 100oC, calculate the heat loss per meter of length. Solution: We start with the equation . Ti – T o Q = [ln(r2/r1)] / 2πkAL + [ln(r3/r2)] / 2πkBL 60
  • 61. Example 3 continued . 2 π L ( 600 – 100) Q = [ln(2/1)] / 19 + [ln(5/2)] / 0.2 . Q = 680 W/m L 61
  • 62. Mechanisms of Heat Transfer Conduction √ is the flow of heat by direct contact between a warmer and a cooler body. Convection is the flow of heat carried by moving gas or liquid. (warm air rises, gives up heat, cools, then falls) Radiation is the flow of heat without need of an intervening medium. (by infrared radiation, or light) 62
  • 63. Convection Convection is the process in which heat is carried from place to place by the bulk movement of a fluid (gas or liquid). Convection currents are set up when a pan of water is heated. 63
  • 64. Convection It explains why breezes come from the ocean in the day and from the land at night 64
  • 65. Convection: Newton’s Law of Cooling Flowing fluid at Tfluid Heated surface at Tsurface . Qconv. = h A (Tsurface – Tfluid) Area exposed Heat transfer coefficient (in W/m2.K) 65
  • 66. Convection: Newton’s Law of Cooling Flowing fluid at Tfluid Heated surface at Tsurface . Tsurface – Tfluid Qconv. = 1/(hA) Convective heat resistance (in K/W) 66
  • 67. Example 4 The convection heat transfer coefficient between a surface at 50oC and ambient air at 30oC is 20 W/m2.K. Calculate the heat flux leaving the surface by convection. Solution: Use Newton’s Law of cooling : . Flowing fluid at Tfluid = 30oC Q = h A (Tsurface – Tfluid) conv. = (20 W/m2.K) x A x (50-30)oC Heated surface at Tsurface = 50oC Heat flux leaving the surface: . Q conv. = 20 x 20 = 400 W/m2 h = 20 W/m2.K A 67
  • 68. Example 5 Air at 300°C flows over a flat plate of dimensions 0.50 m by 0.25 m. If the convection heat transfer coefficient is 250 W/m2.K, determine the heat transfer rate from the air to one side of the plate when the plate is maintained at 40°C. Solution: Use Newton’s Law of cooling : Flowing fluid at Tfluid = 300oC . Q = h A (Tsurface – Tfluid) conv. Heated surface at Tsurface = 40oC = 250 W/m2.K x 0.125 m2 x (40 - 300)oC = - 8125 W/m2 h = 250 W/m2.K Heat is transferred from A = 0.50x0.25 m2 the air to the plate. 68
  • 69. Forced Convection In forced convection, a fluid is forced by external forces such as fans. In forced convection over external surface: Tfluid = the free stream temperature (T∞), or a temperature far removed from the surface In forced convection through a tube or channel: Tfluid = the bulk temperature 69
  • 70. Free Convection In free convection, a fluid is circulated due to buoyancy effects, in which less dense fluid near the heated surface rises and thereby setting up convection. In free (or partially forced) convection over external surface: Tfluid = (Tsurface + Tfree stream) / 2 In free or forced convection through a tube or channel: Tfluid = (Tinlet + Toutlet) / 2 70
  • 71. Change of Phase Convection Change-of-phase convection is observed with boiling or condensation . It is a very complicated mechanism and therefore will not be covered in this course. 71
  • 72. Overall Heat Transfer through a Plane Wall Fluid A at TA > T1 T1 . . Q Q T2 Fluid B at TB < T2 x Δx . T A – T1 T 1 – T2 T2– TB Q = = = 1/(hAA) Δx/(kA) 1/(hBA) 72
  • 73. Overall Heat Transfer through a Plane Wall . T A – T1 T 1 – T2 T2– TB Q = = = 1/(hAA) Δx/(kA) 1/(hBA) . TA – TB Q = 1/(hAA) + Δx/(kA) + 1/(hBA) . Q = U A (TA – TB) where U is the overall heat transfer coefficient given by 1/U = 1/hA + Δx/k + 1/hB 73
  • 74. Overall heat transfer through hollow-cylinder Fluid A is inside the pipe ro Fluid B is outside the pipe TA > TB Ti r i To L . Q = U A (TA – TB) where 1/UA = 1/(hAAi) + ln(ro/ri) / 2πkL + 1/(hBAo) 74
  • 75. Example 6 Steam at 120oC flows in an insulated pipe. The pipe is mild steel (k = 45 W/m K) and has an inside radius of 5 cm and an outside radius of 5.5 cm. The pipe is covered with a 2.5 cm layer of 85% magnesia (k = 0.07 W/m K). The inside heat transfer coefficient (hi) is 85 W/m2 K, and the outside coefficient (ho) is 12.5 W/m2 K. Determine the heat transfer rate from the steam per m of pipe length, if the surrounding air is at 35oC. Solution: Start with . Q = U A (TA – TB) = U A (120 – 35) What is UA? 75
  • 76. Example 6 continued 1/UA = 1/(hAAi) + ln(ro/ri) / 2πkL + … + 1/(hBAo) 1/UA = 1/(85Ain) + ln(5.5/5) / 2π(45)L + ln(8/5.5) / 2π(0.07)L + 1/(12.5Aout) Ain = 2π(0.05)L and Aout = 2π(0.08)L 1/UA = (0.235 + 0.0021 +5.35 + 1) / 2πL 76
  • 77. Example 6 continued UA = 2πL / (0.235 + 0.0021 +5.35 + 1) . Q = U A (120 – 35) steel air = 2πL (120 – 35) / (0.235 + 0.0021 +5.35 + 1) steam insulation = 81 L . Q / L = 81 W/m 77
  • 78. Mechanisms of Heat Transfer Conduction √ is the flow of heat by direct contact between a warmer and a cooler body. Convection √ is the flow of heat carried by moving gas or liquid. (warm air rises, gives up heat, cools, then falls) Radiation is the flow of heat without need of an intervening medium. (by infrared radiation, or light) 78
  • 79. Radiation Radiation is the process in which energy is transferred by means of electromagnetic waves of wavelength band between 0.1 and 100 micrometers solely as a result of the temperature of a surface. Heat transfer by radiation can take place through vacuum. This is because electromagnetic waves can propagate through empty space. 79
  • 80. The Stefan–Boltzmann Law of Radiation Q = ε σ A T4 t ε = emissivity, which takes a value between 0 (for an ideal reflector) and 1 (for a black body). σ = 5.668 x 10-8 W/m2.K4 is the Stefan-Boltzmann constant A = surface area of the radiator T = temperature of the radiator in Kelvin. 80
  • 81. Why is the mother shielding her cub? Ratio of the surface area of a cub to its volume is much larger than for its mother. 81
  • 82. What is the Sun’s surface temperature? The sun provides about 1000 W/m2 at the Earth's surface. Assume the Sun's emissivity ε = 1 Distance from Sun to Earth = R = 1.5 x 1011 m Radius of the Sun = r = 6.9 x 108 m 82
  • 83. What is the Sun’s surface temperature? Q = ε σ A T4 t (4 π 6.92 x 1016 m2) (4 π 1.52 x 1022 m2)(1000 W/m2) = 5.98 x 1018 m2 = 2.83 x 1026 W 2.83 x 1026 W T4 = (1) (5.67 x 10-8 W/m2.K4) (5.98 x 1018 m2) ε σ T = 5375 K 83
  • 84. If object at temperature T is surrounded by an environment at temperature T 0, the net radioactive heat flow is: Q = ε σ A (T4 - To4 ) t Temperature of the radiating surface Temperature of the environment 84
  • 85. Example 7 What is the rate at which radiation is emitted by a surface of area 0.5 m2, emissivity 0.8, and temperature 150°C? Solution: Q [(273+150) K]4 = ε σ A T4 t 0.5 m2 0.8 5.67 x 10-8 W/m2.K4 Q = (0.8) (5.67 x 10-8 W/m2.K4) (0.5 m2) (423 K)4 t = 726 W 85
  • 86. Example 8 If the surface of Example 7 is placed in a large, evacuated chamber whose walls are maintained at 25°C, what is the net rate at which radiation is exchanged between the surface and the chamber walls? Solution: Q = ε σ A (T4 - To4 ) t [(273+25) K]4 [(273+150) K]4 Q = (0.8) x (5.67 x 10-8 W/m2.K4) x (0.5 m2) t x [(423 K)4 -(298 K)4 ] = 547 W 86
  • 87. Example 8 continued Note that 547 W of heat loss from the surface occurs at the instant the surface is placed in the chamber. That is, when the surface is at 150oC and the chamber wall is at 25oC. With increasing time, the surface would cool due to the heat loss. Therefore its temperature, as well as the heat loss, would decrease with increasing time. Steady-state conditions would eventually be achieved when the temperature of the surface reached that of the surroundings. 87
  • 88. Example 9 Under steady state operation, a 50 W incandescent light bulb has a surface temperature of 135°C when the room air is at a temperature of 25°C. If the bulb may be approximated as a 60 mm diameter sphere with a diffuse, gray surface of emissivity 0.8, what is the radiant heat transfer from the bulb surface to its surroundings? Solution: Q = ε σ A (T4 - To4 ) t [(273+25) K]4 [(273+135) K]4 Q = (0.8) x (5.67 x 10-8 J/s.m2.K4) x [π x (0.06) m2] t x [(408 K)4 -(298 K)4 ] = 10.2 W (about 20% of the power is dissipated by radiation) 88