1. CURRICULAM VITAE
VIJAY GAUTAM
Contact Nos.: +91-9871864553/+91-9910508651
E-Mail: vijayg_1980@yahoo.co.in
In quest of senior level assignments in Production Planning & Operations with a leading organization of
repute in Manufacturing industry.
PROFILE SUMMARY
Diploma With 13+ year experience Manufacturing
Production Planning Production Management vendor development
New Product Development Quality Assurance Process Improvement
• 14 year Experience in Manufacturing with demonstrated abilities in managing entire production
management and accelerating the production Efficiency.
• Functional expertise in managing production operations with key focus on best utilization of resources
by Implementing TPM Activities& Regular On job training ,Implementation of TPS.
• Expertise in running the Total Employ involvement actives likeQC circle,kaizen,Poke-yoke,
Elimination of wastage.
• Adept in planning & controlling the design, costing & development operations; conceptualizing &
effecting process initiatives to enhance efficiency and productivity.
• Expertise in reducing the inventory carrying Cost by develop the online stock monitoring system on daily
basis.
• Skilled in appraising the prevalent manufacturing systems/ processes, identifying loopholes if any and
undertaking result-oriented measures for alleviating them and documenting the same
• An effective communicator with Team, decision making, problem solvingand organizational skills ding.
CORE COMPETENCIES
• Competent in manage the 200 associate with 6 staff member for.
Raw material planning Manpower planning
Production planning Dispatch planning(Daily/weekly/Monthly)
• Expertise of process Plastics injection molding,
• Expertise in Production planning & control of 2000 Production Parts
• Strictly adherence the Monthly Production plan Aswel as daily plan.
• Production management with in budget.
• Minimizing performance bottlenecks for high productivity with Best Utilization Resource (man,
material & machine, method)
• Deploying various methodologies to analyze various processes, recommending modifications to minimize
escalations, reduce rejection, realize operational efficiencies, control variability, costs and reduce cycle-
time
• Identifying scope for planning, implementing & monitoring of technological changes to enhance
productivity
PRESENTLY WORKING
2. SD logitrade India Pvt Ltd
Designation:-DeputyManagerProductionSincMAY2014 – Till date
COMPANY PROFILE :-
It is an ISO 9001 Certified KoreanManufacturing company . It isa manufacturer of Plastics
component,Machineing Component for LG Refrigerators Compressor Part.
Role:
• Plant capacity calculation, Preparing Master production plan & ensure its Adherence.
• Develop new procedures ,process to improve production accuracy.
• Ensure 100% adherence to SOPs.
• Implementation of manufacturing Excellence like 3M,TPS,TPM in shop floor
• Participating in complaint meeting as a member of CFT.
• Planning, coordinating and controlling manufacturing process, ensuring that correct amount is produced
at right cost.
• Maintain OEE of critical M/C’s up to 85%.
• Man hours efficiency monitoring& maintain up to 90%.
• 100%delivery adherence As per customer schedule
• Machine finalization of upcoming project.
• Coordinating with Maintenance, Tool Room, Quality Dept., Marketing, Purchase to meet set objectives .
• Overseeing Investment /Capex /Budget Planning for new & current improvement projects
• Conducting capacity assessment and resource planning to meet business objective
• Ensuring daily, weekly, monthly dispatch plan attains
• Executing new product development plans &ECN in shop floors with CFT
• Time study, motion study line balancing as per Customer requirement.
• Ensure smooth employee relations and people development.
PREVIOUS EXIPERIANCE
MindaSilcaEngg.ltd.
DEPTT:- ProductionDesignation :- Group Leader Since:March 2004 to Apr-2014
COMPANYPROFILE :-
M/S MINDA SILCA ENGG LTD (ISO/TS 16949:2009)
Spark MindagroupcompanyJV With SILCA ITLY KABA GROUPan world largest manufacturer of
“Key”.MindaSilcaEngg. Ltd is a leading manufacturer of Injection Molded Automotive Plastic & Rubber,
Sheet Metal Component, Key Set, and Lock Assembly& key Cutting m/c.
Role:
• Preparing Master production plan & ensure its Adherence.
• Plan work flow, manage multiple priorities and meet daily production targets while consistently
reducing downtime.
• Development of manpower through on job training in critical operation.
• Ensure 100% adherence to SOPs.
• Plan work flow, manage multiple priorities and meet daily production targets while consistently reducing
downtime.
• Daily rejection analysis as a member of CFT.
3. • Resource management (best utilization of man,machine,material,method)
• Creating, managing and analyzing performance data and other information as per MINDA
business excellence model (MBEM).
• Documentations as Per TS 16949 standard.
• Maintain OEE of critical M/C’s up to 85%.
• Achieving targets for press, milling, biting & molding Shop targets (safety, quality, productivity and
cost goals)
• Process optimization in injection moldings process.
• New tool trials & give technical input for Correction.
• On job training provided for critical operation.
• Line balancing & new fixture development with poke-yoke.
• Preparing preventive & corrective maintenance schedule of various machines to increase the OEE &
equipment reliability
•
Highlights:
Setup Times Reduced:
• Tool setup time from 40 minutes to 9 minutes in same material in molding Section (SMED)
• Tool setup time in MillingSection 120 min. to 60 min. (SMED)
Cost Saving Through VA/VE
• Saved 6 Lakes/annum through plastics material localization operations improvements in VA/VE
• Successfully recycled material use in PPCP & Nylon up to 30% (12 Lakhs/annum) in VA/VE
• Material saving 2 Lakhs/annum in VA/VE through Plastics Master batch localization.
Quality Improvement
• Achieved Zero PPM in customer returns in color variation problem by Quality Circle Team.
• Inhouse
• PPM reduced 3000PPM to 1000PPM.
Process Improvement.
• Increased man-hours efficiency up to 10% through On job Training & motivation of people.
• CT reduction Critical process.
• Improved OEE from 65% to 80%
PREVIOUS EXIPERIANCE
Jay-Ushin Ltd DEPTT-: Production
Designation = Engineer Production Since AUG--2002 – March 2004
COMPANY PROFILE:-
It is an ISO/TS 16949:2002certified company With Ushin Ltd Japan. It isa manufacturer Plastics
component,lockset,doorlach,speedometer . sheet metal components & assemblies major customer
Bajaj AUTO, Hero Motor, Honda, TVs’, Lml, Yamaha , Maruti, Toyta, Mahindra & Mahindra, Telco Gm
Motor, Ford, Suzuki, etc.
Role:
4. • Manpower Handling & Production Planning, raw material planning
• Co-ordination with tool room for molds maintains as well as with Maintenance Dep’t. for Machine
Maintenance.
• Minimized lumps & scrap to save plastics raw material
• Engaged in activities related to Production Planning and Team Management
• Ensured process optimization & contributed in new product development
• Maintained 5S, Kaizen & 3M in shop floor
• Aimed for better utilization of manpower & reducing rework in shop floor
• Handled C/time study, motion study to save resources & cost
• Implemented customer change in shop floor
• Assured adherence of production target hourly & shift wise
• To monitor Plan VS Actual
• New tools Trail& guide for rectifications
Highlights:
• Expertise of injection molding process
• Expertise of Glass (acrylic +pc) molding process
PREVIOUS EXIPERIANCE
Aug’01 - Jul’02 Worked With Balaji Extrusion & Cable Pvt. Ltd., Daman as a trainee engineer in
Extrusion process
In manufacture of Automobile Cables & battery cables.
Role:
• Shift handling, Manpower Deployment.
• Operator training.
• Trouble shooting in process.
• Preparing M/c loading plan.
• Monitoring plan vs Actual
• Dispatch monitoring.
TECHNICAL PURVIEW/MACHINE EXPOSER
• Well versed in handling Injection Molding:
• Multiplas Series (20T to 85T) Vertical Injection Moulding
• ALLPLAS (30T to 55T) & Victor Series (130 T to 250 T)
• L & T Damage Series (125T to 250T)
• Windsor SP-Series (50T to 180T) & JSW-Series
• Skilled in managing Power Press:
• Power Press Press Master (20 T to 80T)
• CNC Key Milling& Key Biting M/C
EDUCATION
2001 Post Graduate Diploma in Plastic Testing & Conversion Technology from CIPET,
Bhopal
2000 B.Sc. from APS Univercity,Satna{ MP}
TRAININGS
• Training on 7 QC Tools, FMEA and Problem solving skills .
5. • Two days training on Quality Circle by Minda Group.
• 2 days training on TS 16949 by Minda Group.
• VA/VE Training.
• Trained on Interpersonal Skill Development.
• External /internal Auditors Training.
• training for Industrial Engineer In LG Electronic India in 2015
PERSONAL DETAILS
• Date of Birth: 2nd September, 1980
• Languages Known: English and Hindi
• Present Address: E-350B, Beta-I, Greater Noida-201308, Uttar Pradesh
• Permanent Address: Village/Post – Pithourabad, Dist. Satna-485001 (M.P)
Date :______________
Place :_____________
( Vijay Gautam)