Setco Spinlde Service of Avtec Company's product

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Vittal Kulkarni

Avtec spindle occurred problem of bearing damaged, draw bar damaged , grinding process is carried out .

Services

S
Surface grindingonshaft
Afterprocessof surface grindingof shaft

Afterprocessof surface grindingSurtface testdone

Bearingstabilizationtest:Inthisprocessspindle runsatmaximumspeed,sothat bearingshouldadjust
and setaccordingto spindle conditon.Inthisprocesstemperature shouldnotexceed+10 degree
Celsiusof roomtemperature.If temperature raised,thenagainrepeatthe procedure fora durationof
30 minutesto1 hour.

Aac
Assemblyprocess:Material expends,
whentemperature raise upto80-
100 degree Celsius.Sothat easily
assemble ontospindle shaft

Clampingforce testisdone duringaftercompletionof repairingprocess.Tocheckqualityparametersof
afterservice.

Amountof pressure appliedtocheckclampingforce

Assembly processiscompleted.Nowreadyforpacking.

Replacementof oldparts
Spindle lockedwiththe helpof woodenbox.

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This work deals with “Failure Analysis of Internal splines in Torsion Shaft” of “TPE 331-5-252D - GARRET ENGINE” which is used in Dornier aircraft. Garret Engine is a type of air breathing engine. It comes under the category of Turboprop engines of Gas turbine engine. As separate shafts are used for propeller and turbine, this aids them to rotate at different RPM. A torsion shaft is used to transmit the torque from main shaft to propeller shaft. Torsion shaft is used to give a deflection which is also used to measure the torque of the engine. This torsion shaft is internally connected with the main power transmission shaft and its other end is coupled to a coupler shaft with engagement of its internal splines to the external splines of coupler shaft. Further this coupler connects to the gearing system and transmits power to the propeller shaft. Due to Continues variable load over internal splines, it is subjected to high rate of wear and tear. This problem can be rectified by Failure Mode Analysis Method, in which heat treatment process of torsion shaft is being carried out. Two test pieces are heat treated separately at different temperatures of 5800C and 5400C at variable time durations. Tuffriding which is a Liquid nitriding process is done with this two test pieces and results are analyzed. The hardness of the material is increased to desired values and its life time is also increased which overcomes the problem.

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Setco Spinlde Service of Avtec Company's product

1. Dismentlingprocess

2. Dismentlingprocess

4. InnerDiameterof shaft

8. S Surface grindingonshaft Afterprocessof surface grindingof shaft

9. Measuringinnerdiameterof shaft

10. Firstinspectionreport

11. Bearingdamaged

12.

13. Surface grinding

14. Afterprocessof surface grindingSurtface testdone

15.

16. Run outtesting

17. Bearingstabilizationtest:Inthisprocessspindle runsatmaximumspeed,sothat bearingshouldadjust and setaccordingto spindle conditon.Inthisprocesstemperature shouldnotexceed+10 degree Celsiusof roomtemperature.If temperature raised,thenagainrepeatthe procedure fora durationof 30 minutesto1 hour.

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23. Aac Assemblyprocess:Material expends, whentemperature raise upto80- 100 degree Celsius.Sothat easily assemble ontospindle shaft

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26. Clampingforce testisdone duringaftercompletionof repairingprocess.Tocheckqualityparametersof afterservice.

27. Amountof pressure appliedtocheckclampingforce

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29. Assembly processiscompleted.Nowreadyforpacking.