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Material Ledger
                                                     without Work in Process




            This document is property of Softtek®.
Divulgation and copy is prohibited without written permission of
                           Softtek®
    Copyright©
    Copyright© 1998 - 2004 Softtek® All Rights Reserved            1
Material Ledger without WIP
                          Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                          Finished Product = R$ 15,00
                                                Planned rate for the activity R$ 5,00 / h




   Assets & Liabilities
P&L
Copyright by Softtek




                               2
Material Ledger without WIP
                                                                         Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                         Finished Product = R$ 15,00
                                                                                               Planned rate for the activity R$ 5,00 / h
                                      Raw material                                                            Vendor
                                (1) 100,00                                                                        (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                   1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM
                          (1) 30,00
Copyright by Softtek




                                                 The new price is R$ 3,00 greater by unity. This difference
                                                 will be posted in PRD
                                                 10 x R$ 3,00 = R$ 30,00




                                                                              3
Material Ledger without WIP
                                                                               Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                               Finished Product = R$ 15,00
                                                                                                     Planned rate for the activity R$ 5,00 / h
                                      Raw material                                                              Vendor
                                (1) 100,00 (2) 50,00                                                                (1) 130,00



                                                                Consumption of 5 unities at standard
                                                                Price of R$ 10,00 for the production order




   Assets & Liabilities
P&L
                                                                                                                    1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Consumption of Raw Mat.                                        2 – Consumption of 5 pieces
                          (1) 30,00                    (2) 50,00
Copyright by Softtek




                                                                                   4
Material Ledger without WIP
                                                                          Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                          Finished Product = R$ 15,00
                                                                                                Planned rate for the activity R$ 5,00 / h
                                      Raw material                                                              Vendor
                                (1) 100,00 (2) 50,00                                                                (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                    1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Raw Mat. Consump.     Production Order     Cost Center
                                                                                                                    2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00           (3) 25,00              Actual    Planned   3 – Worked hours allocated



                                                                                              (3) 25,00
Copyright by Softtek




                                           5 worked hours pointed to the Prod. Order
                                           5 h x R$ 5,00 = R$ 25,00




                                                                               5
Material Ledger without WIP
                                                                             Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                             Finished Product = R$ 15,00
                                                                                                   Planned rate for the activity R$ 5,00 / h
                                      Raw material               Finished product                                   Vendor
                                (1) 100,00 (2) 50,00          (4) 75,00                                                 (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                        1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Consump. Raw Mat.        Production Order      Cost Center
                                                                                                                        2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00              (3) 25,00 (4) 75,00     Actual    Planned   3 – Worked hours allocated
                                                                                                                        4 – Order appointment: 5 pieces


                                                                                                  (3) 25,00
Copyright by Softtek




                               Send 5 pieces of finished prod. to stock:
                               Standard cost by unit
                               Raw Mat. 10,00 +
                               Activity 5,00 /H                                                      1 unit of Raw Mat. Still in order R$ 15,00

                               5 pc x 15 = R$ 75,00



                                                                                    6
Material Ledger without WIP
                                                                          Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                          Finished Product = R$ 15,00
                                                                                                Planned rate for the activity R$ 5,00 / h
                                        Raw Mat.              Finished Product                                     Vendor
                                (1) 100,00 (2) 50,00       (4) 75,00 (5) 30,00                                          (1) 130,00




                                                                                         Sell of 2 finished pieces at
                                                                                         unitary cost of R$ 15,00
                                      Stock: 2 pc



   Assets & Liabilities
P&L
                                                                                                                        1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM        Consumption of Raw Mat.     Production Order       Cost Center
                                                                                                                        2 – Consumption of 5 pieces
                          (1) 30,00              (2) 50,00               (3) 25,00 (4) 75,00      Actual     Planned    3 – Worked hours allocated
                                                                                                                        4 – Order appointment: 5 pieces
                                                                                                                        5 – Sell 2 products

                                                                                                (3) 25,00
Copyright by Softtek




                                                                                                    Cost Goods Sold
                                                                                                 (5) 30,00




                                                                                 7
Material Ledger without WIP
                                                                            Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                            Finished Product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                      Raw Material               Finished Product           Cash / Banks               Vendor
                                (1) 100,00 (2) 50,00          (4) 75,00 (5) 30,00                  (6) 30,00               (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                           1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Consump. Raw Mat.       Production Order         Cost center
                                                                                                                           2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00             (3) 25,00   (4) 75,00      Actual     Planned   3 – Worked hours allocated
                                                                                                                           4 – Order appointment: 5 pieces
                                                                                                   (6) 30,00
                                                                                                                           5 – Sell 2 products
                                                                                                                           6 – Salary payment
                                                                                                   (3) 25,00
Copyright by Softtek




                                                                                                               CGS
                                                                                                     (5) 30,00




                                                                                    8
Material Ledger without WIP
                                                                            Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                            Finished Product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                      Raw material               Finished product           Cash / Banks             Vendor
                                (1) 100,00 (2) 50,00          (4) 75,00 (5) 30,00                (6) 30,00               (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                         1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Consump. Raw Mat.       Production Order        Cost Center
                                                                                                                         2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00             (3) 25,00 (4) 75,00       Actual    Planned   3 – Worked hours allocated
                                                                            (7) 5,00                                     4 – Order appointment: 5 pieces
                                                                                                  (6) 30,00
                                                                                                                         5 – Sell 2 products
                                                                                                                         6 – Salary payment
                                                                                                  (3) 25,00              7 – Rate revaluation, from R$
Copyright by Softtek




                                                                                                                         5,00 to R$ 6,00 per hour
                                                                                                  (7) 5,00
                               Revaluation of actual rate and revaluation
                               of production order referred to 5 pieces consumed.
                               5pc x R$ 1,00 = R$ 5,00                                                       CGS
                                                                                                  (5) 30,00




                                                                                    9
Material Ledger without WIP
                                                                             Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                             Finished Product = R$ 15,00
                                                                                                   Planned rate for the activity R$ 5,00 / h
                                      Raw material                Finished Prod.             Cash / Banks             Vendor
                                (1) 100,00 (2) 50,00           (4) 75,00 (5) 30,00                (6) 30,00               (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                          1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Consump. Raw Mat.           Prod. Order          Cost Center
                                                                                                                          2 – Consumption of 5 pieces
                          (1) 30,00                   (2) 50,00             (3) 25,00 (4) 75,00       Actual    Planned   3 – Worked hours allocated
                                                                             (7) 5,00 (8) 5,00                            4 – Order appointment: 5 pieces
                          (8) 5,00                                                                 (6) 30,00
                                                                                                                          5 – Sell 2 products
                                                                                                                          6 – Salary payment
                                                                                                   (3) 25,00              7 – Rate revaluation, from R$
Copyright by Softtek




                                                                                                                          5,00 to R$ 6,00 per hour
                                                                                                   (7) 5,00
                                                                                                                          8 – Differences calculation and
                                                                                                                          Order appropriation
                                                                                                              CGS
                                                                                                   (5) 30,00




                                                                                     10
Material Ledger without WIP
                                                                           Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                           Finished Product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                   Raw material                 Finished product              Cash / Banks                  Vendor
                                (1) 100,00 (2) 50,00         (4) 75,00 (5) 30,00                   (6) 30,00                   (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                               1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM          Consump. Raw Mat.        Production Order            Cost Center
                                                                                                                               2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00      (2) 50,00              (3) 25,00 (4) 75,00          Actual     Planned      3 – Worked hours allocated
                          (8) 5,00                                         (7) 5,00 (8) 5,00                                   4 – Order appointment: 5 pieces
                                                                                                    (6) 30,00
                                                                                                                               5 – Sell 2 products
                                                                                                                               6 – Salary payment
                                                                                                    (3) 25,00                  7 – Rate revaluation, from R$
Copyright by Softtek




                                                                                                                               5,00 to R$ 6,00 per hour
                                                                                                    (7) 5,00
                                                                                                                               8 – Differences calculation and
                                                                                                                               Order appropriation
                                                       This operation is done only in                                          9 – Single-level to multi-level
                                                        the material ledger closing                             CGS            Difference of Raw Mat.
                                                                                                      (5) 30,00                consumed by Order
                              PRV or KDV
                          (9) 15,00




                                                                                   11
Material Ledger without WIP
                                                                            Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                            Finished Product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                   Raw material              Finished Prod.                   Cash / Banks                  Vendor
                                (1) 100,00 (2) 50,00      (4) 75,00 (5) 30,00                      (6) 30,00                   (1) 130,00
                              (10A) 15,00                (10C)12,00




                            Difference in finished products of raw
                            material consumption and activity:
                            Raw mat.: R$ 3,00
                            Activity    : R$ 1,00
                            2 products sold = R$ 4,00 X 2 = R$ 8,00
   Assets & Liabilities
P&L
                                                                                                                               1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM          Consump. Raw Mat.        Production Order            Cost Center
                                                                                                                               2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00     (2) 50,00                (3) 25,00 (4) 75,00         Actual     Planned      3 – Worked hours allocated
                          (7) 5,00                                          (7) 5,00 (8) 5,00                                  4 – Order appointment: 5 pieces
                                                                                                    (6) 30,00
                                                                                                                               5 – Sell 2 products
                                                                                                                               6 – Salary payment
                                                                                                    (3) 25,00                  7 – Rate revaluation, from R$
Copyright by Softtek




                                                                                                                               5,00 to R$ 6,00 per hour
                                                                                                    (7) 5,00
                                                                                                                               8 – Differences calculation and
                                                                                                                               Order appropriation
                                                                                                                               9 – Single-level to multi-level
                                                                                                                CGS
                                                                                                                               Difference of Raw Mat.
                                                                                                     (5) 30,00                 consumed by Order
                              PRV or KDV                  PRY                                       (10D) 8,00
                                                                                                                               10 – Closing postings
                          (9) 15,00 (10B) 15,00 (10B) 15,00 (10A) 15,00
                                                             (10C) 12,00
                                                             (10D) 8,00



                                                                                12
Material Ledger without WIP
                                                                            Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                            Finished Product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                   Raw Material               Finished Products               Cash / Banks                  Vendor
                                (1) 100,00 (2) 50,00       (4) 75,00 (5) 30,00                     (6) 30,00                   (1) 130,00
                              (10A) 15,00                 (10C) 12,00




   Assets & Liabilities
P&L
                                                                                                                               1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM          Consump. Raw Mat.        Production Order            Cost Center
                                                                                                                               2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00      (2) 50,00               (3) 25,00 (4) 75,00         Actual     Planned      3 – Worked hours allocated
                          (7) 5,00                                          (7) 5,00 (8) 5,00                                  4 – Order appointment: 5 pieces
                                                                                                    (6) 30,00
                                                                                                                               5 – Sell 2 products
                                                                                                                               6 – Salary payment
                                                                                                    (3) 25,00                  7 – Rate revaluation, from R$
Copyright by Softtek




                                                                                                                               5,00 to R$ 6,00 per hour
                                                                                                    (7) 5,00
                                                                                                                               8 – Differences calculation and
                                                                                                                               Order appropriation
                                                                                                                               9 – Single-level to multi-level
                                                                                                                CGS
                                                                                                                               Difference of Raw Mat.
                                                                                                     (5) 30,00                 consumed by Order
                              PRV or KDV                  PRY                                       (10D) 8,00
                                                                                                                               10 – Closing postings
                          (9) 15,00 (10B) 15,00 (10B) 15,00 (10A) 15,00
                                                             (10C) 12,00
                                                             (10D) 8,00



                                                                                13
Material Ledger without WIP
                                                                           Data for Simulation: Standard Price (Raw material) R$ 10,00
                                                                                                           Finished Product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                   Raw Material               Finished Products              Cash / Banks                 Vendor
                                (1) 100,00 (2) 50,00       (4) 75,00 (5) 30,00                    (6) 30,00                  (1) 130,00
                              (10A) 15,00                 (10C) 12,00




   Assets & Liabilities
P&L
                                                                                                                             1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM          Consump. Raw Mat.       Production Order            Cost center
                                                                                                                             2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00      (2) 50,00              (3) 25,00 (4) 75,00         Actual    Planned      3 – Worked hours allocated
                          (7) 5,00                                         (7) 5,00 (8) 5,00                                 4 – Order appointment: 5 pieces
                                                                                                   (6) 30,00
                                                                                                                             5 – Sell 2 products
                                                                                                                             6 – Salary payment
                                                                                                   (3) 25,00                 7 – Rate revaluation, from R$
Copyright by Softtek




                                                                                                                             5,00 to R$ 6,00 per hour
                                                                                                   (7) 5,00
                                                                                                                             8 – Differences calculation and
                                                                                                                             Order appropriation
                                                                                                                             9 – Single-level to multi-level
                                                                                                        CGS
                                                                                                                             Difference of Raw Mat.
                                                                                                    (5) 30,00                consumed by Order
                              PRV or KDV                  PRY                                      (10D) 8,00
                                                                                                                             10 – Closing postings
                          (9) 15,00 (10B) 15,00 (10B) 15,00 (10A) 15,00
                                                            (10C) 12,00
                                                            (10D) 8,00
                                                                                          Debit = R$ 145,00
                                                                                         Credit = R$ 145,00
                                                                               14
Material Ledger
                                                         with Work in Process




            This document is property of Softtek®.
Divulgation and copy is prohibited without written permission of
                           Softtek®
    Copyright©
    Copyright© 1998 - 2004 Softtek® All Rights Reserved            15
Material Ledger with WIP
                          Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                          Finished product = R$ 15,00
                                                Planned rate for the activity R$ 5,00 / h




   Assets & Liabilities
P&L
Copyright by Softtek




                              16
Material Ledger with WIP
                                                                       Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                       Finished product = R$ 15,00
                                                                                             Planned rate for the activity R$ 5,00 / h
                                      Raw Material                                                            Vendor
                                (1) 100,00                                                                        (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                   1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM
                          (1) 30,00
Copyright by Softtek




                                                In buying the new price has an increase of R$ 3,00 by unit.
                                                This difference will be posted in PRD
                                                10 x R$ 3,00 = R$ 30,00




                                                                             17
Material Ledger with WIP
                                                                         Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                         Finished product = R$ 15,00
                                                                                               Planned rate for the activity R$ 5,00 / h
                                      Raw Material                                                         Vendor
                                (1) 100,00 (2) 50,00                                                           (1) 130,00




                                                              Consumption of 5 unities with standard
                                                              price of R$ 10,00 to the production order




   Assets & Liabilities
P&L
                                                                                                               1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM              Consump. Raw Mat.                                         2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00
Copyright by Softtek




                                                                              18
Material Ledger with WIP
                                                                          Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                          Finished product = R$ 15,00
                                                                                                Planned rate for the activity R$ 5,00 / h
                                      Raw Material                                                               Vendor
                                (1) 100,00 (2) 50,00                                                                 (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                     1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM               Consump. Raw Mat.     Production Order     Cost Center
                                                                                                                     2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00            (3) 25,00              Actual    Planned   3 – Work hours allocated



                                                                                               (3) 25,00
Copyright by Softtek




                                            5 work hours pointed to the order
                                            5 h x R$ 5,00 = R$ 25,00




                                                                                19
Material Ledger with WIP
                                                                           Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                           Finished product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                      Raw Material               Finished Product                                   Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00                                                  (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                         1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM               Consump. Raw Mat.      Production Order      Cost Center
                                                                                                                         2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00             (3) 25,00 (4) 60,00     Actual    Planned     3 – Work hours allocated
                                                                                                                         4 – Appointing the Order: 4 pieces


                                                                                                 (3) 25,00
Copyright by Softtek




                               Deliver of 4 pieces of finished
                               products to stock:
                               Standard unitary cost
                               Raw Mat. 10,00 +                                                              1 unity of Raw Mat. still in the order
                               Activ 5,00 /H                                                                 R$ 15,00

                               4 pc x 15 = R$ 60,00

                                                                                    20
Material Ledger with WIP
                                                                           Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                           Finished product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                      Raw Material               Finished Product                                    Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00 (5) 30,00                                        (1) 130,00




                                                                                         Sell 2 finished pieces at unitary
                                                                                         cost of R$ 15,00
                                           Stock: 2 pc



   Assets & Liabilities
P&L
                                                                                                                         1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM               Consump. Raw Mat.      Production Order        Cost Center
                                                                                                                         2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00             (3) 25,00 (4) 60,00       Actual    Planned   3 – Work hours allocated
                                                                                                                         4 – Appointing the Order: 4 pieces
                                                                                                                         5 – Sell 2 products

                                                                                                  (3) 25,00
Copyright by Softtek




                                                                                                              CGS
                                                                                                   (5) 30,00




                                                                                    21
Material Ledger with WIP
                                                                           Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                           Finished product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                      Raw Material               Finished Product           Cash / Banks               Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00 (5) 30,00                  (6) 30,00               (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                           1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM               Consump. Raw Mat.      Production Order         Cost Center
                                                                                                                           2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00             (3) 25,00   (4) 60,00      Actual     Planned   3 – Work hours allocated
                                                                                                                           4 – Appointing the Order: 4 pieces
                                                                                                   (6) 30,00
                                                                                                                           5 – Sell 2 products
                                                                                                                           6 – Wages payment
                                                                                                   (3) 25,00
Copyright by Softtek




                                                                                                               CGS
                                                                                                     (5) 30,00




                                                                                    22
Material Ledger with WIP
                                                                           Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                           Finished product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                      Raw Material               Finished Product           Cash / Banks             Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00 (5) 30,00                (6) 30,00               (1) 130,00




   Assets & Liabilities
P&L
                                                                                                                         1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM               Consump. Raw Mat.      Production Order        Cost Center
                                                                                                                         2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00             (3) 25,00 (4) 60,00       Actual    Planned   3 – Work hours allocated
                          (7) 5,00                                                                                       4 – Appointing the Order: 4 pieces
                                                                                                  (6) 30,00
                                                                                                                         5 – Sell 2 products
                                                                                                                         6 – Wages payment
                                                                                                  (3) 25,00              7 – Rate revaluation going from
Copyright by Softtek




                                                                                                                         R$ 5,00 to
                                                                                                  (7) 5,00
                                                                                                                         R$ 6,00 per hour



                                Revaluation made in the closing of Mat. Ledger                               CGS
                                With reference to the 5 consumed pieces.                          (5) 30,00
                                5pc x R$ 1,00 = R$ 5,00




                                                                                    23
Material Ledger with WIP
                                                                            Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                            Finished product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                      Raw Material               Finished Product            Cash / Banks             Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00 (5) 30,00                 (6) 30,00               (1) 130,00




                                                                      WIP
                                                               (8) 15,00




   Assets & Liabilities
P&L
                                                                                                                          1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM               Consump. Raw Mat.       Production Order        Cost Center
                                                                                                                          2 – Consumption of 5 pieces
                          (1) 30,00                  (2) 50,00              (3) 25,00 (4) 60,00       Actual    Planned   3 – Work hours allocated
                          (7) 5,00                                                                                        4 – Appointing the Order: 4 pieces
                                                                                                   (6) 30,00
                                                                                                                          5 – Sell 2 products
                                                                                                                          6 – Wages payment
                                                                                                   (3) 25,00              7 – Rate revaluation going from
Copyright by Softtek




                                 WIP                                                                                      R$ 5,00 to
                                                                                                   (7) 5,00
                                   (8) 15,00                                                                              R$ 6,00 per hour
                                                                                                                          8 – WIP calculation, differences and
                                                                                                                          Order Appropriation
                                                                                                              CGS
                                                     Accounting of one product                     (5) 30,00
                                                     that was not confirmed in the Order




                                                                                    24
Material Ledger with WIP
                                                                           Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                           Finished product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                   Raw Material                 Finished Product            Cash / Banks              Vendor
                                (1) 100,00 (2) 50,00         (4) 60,00 (5) 30,00                 (6) 30,00                (1) 130,00




                                                                     WIP
                                                              (8) 15,00




   Assets & Liabilities
P&L
                                                                                                                          1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM            Consump. Raw Mat.         Production Order        Cost Center
                                                                                                                          2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00     (2) 50,00                (3) 25,00 (4) 60,00       Actual     Planned   3 – Work hours allocated
                          (7) 5,00                                                                                        4 – Appointing the Order: 4 pieces
                                                                                                  (6) 30,00
                                                                                                                          5 – Sell 2 products
                                                                                                                          6 – Wages payment
                                                                                                  (3) 25,00               7 – Rate revaluation going from
Copyright by Softtek




                                 WIP                                                                                      R$ 5,00 to
                                                                                                  (7) 5,00
                                   (8) 15,00                                                                              R$ 6,00 per hour
                                                                                                                          8 – WIP calculation, differences and
                                                       This operation is done in the material                             Order Appropriation
                                                                   ledger closing                             CGS         9 – Single-level to Multi-level
                                                                                                    (5) 30,00             Difference in Raw Mat. That was
                              PRV or KDV                                                                                  consumed by the Order
                          (9) 15,00




                                                                                   25
Material Ledger with WIP
                                                                         Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                         Finished product = R$ 15,00
                                                                                               Planned rate for the activity R$ 5,00 / h
                                   Raw Material               Finished Product            Cash / Banks                 Vendor
                                (1) 100,00 (2) 50,00       (4) 60,00 (5) 30,00                  (6) 30,00                   (1) 130,00




                                                                   WIP                         WPM                         WPA
                                                            (8) 15,00                  (10) 3,00                    (10) 1,00




   Assets & Liabilities
P&L
                                                                                                                            1 – Buy 10 pieces at R$ 13,00
                             PRD or KDM            Consump. Raw Mat.       Production Order          Cost Center
                                                                                                                            2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00     (2) 50,00              (3) 25,00 (4) 60,00         Actual    Planned      3 – Work hours allocated
                          (7) 5,00                                                                                          4 – Appointing the Order: 4 pieces
                                                                                                (6) 30,00
                                                                                                                            5 – Sell 2 products
                                                                                                                            6 – Wages payment
                                                                                                (3) 25,00                   7 – Rate revaluation going from
Copyright by Softtek




                                 WIP                    PRM                       PRA                                       R$ 5,00 to
                                                                                                (7) 5,00
                                   (8) 15,00               (10) 3,00                (10) 1,00                               R$ 6,00 per hour
                                                                                                                            8 – WIP calculation, differences and
                                                                                                                            Order Appropriation
                                                                                                              CGS           9 – Single-level to Multi-level
                                                                                                  (5) 30,00                 Difference in Raw Mat. That was
                              PRV or KDV                                                                                    consumed by the Order
                                                            Difference, in order,                                           10 – WIP calculates and post a
                          (9) 15,00                         In buying raw material and activity                             document then
                                                            Raw Mat. R$ 3,00 e Activ. R$ 1,00


                                                                                 26
Material Ledger with WIP
                                                                           Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                           Finished product = R$ 15,00
                                                                                                 Planned rate for the activity R$ 5,00 / h
                                   Raw Material                Finished Product              Cash / Banks               Vendor
                                (1) 100,00 (2) 50,00        (4) 60,00 (5) 30,00                    (6) 30,00                 (1) 130,00
                              (11A) 15,00                  (11C) 8,00




                       Differences in finished products         WIP                              WPM                         WPA
                       of raw mat. consump. and activity:(8) 15,00                       (10) 3,00                   (10) 1,00
                       Raw mat.: R$ 3,00
                       Activity : R$ 1,00
                       2 products sold = R$ 4,00 X 2 = R$ 8,00
   Assets & Liabilities
P&L
                                                                                                                             1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM           Consump. Raw Mat.         Production Order          Cost Center
                                                                                                                             2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00     (2) 50,00                (3) 25,00   (4) 60,00       Actual    Planned     3 – Work hours allocated
                          (7) 5,00                                                                                           4 – Appointing the Order: 4 pieces
                                                                                                   (6) 30,00
                                                                                                                             5 – Sell 2 products
                                                                                                                             6 – Wages payment
                                                                                                   (3) 25,00                 7 – Rate revaluation going from
Copyright by Softtek




                                 WIP                     PRM                       PRA
                                                                                                                             R$ 5,00 to
                                   (8) 15,00      (11E) 3,00 (10) 3,00     (11F) 1,00 (10) 1,00    (7) 5,00
                                                                                                                             R$ 6,00 per hour
                                                                                                                             8 – WIP calculation, differences and
                                                                                                                             Order Appropriation
                                                                                                               CGS
                                                                                                                             9 – Single-level to Multi-level
                                                                                                     (5) 30,00               Difference in Raw Mat. That was
                               PRV or KDV                  PRY                                      (11D) 8,00               consumed by the Order
                           (9) 15,00 (11B) 15,00 (11B) 15,00 (11A) 15,00                                                     10 – WIP calculates and post a
                                                              (11C) 8,00                                                     document then
                                                              (11D) 8,00                                                     11 – Closing posting
                                                              (11E) 3,00
                                                              (11F) 1,00
                                                                                  27
Material Ledger with WIP
                                                                            Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                            Finished product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                    Raw Material                 Finished Product             Cash / Banks                 Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00 (5) 30,00                   (6) 30,00                  (1) 130,00
                               (11A) 15,00                  (11C) 8,00




                                                                      WIP                          WPM                       WPA
                                                               (8) 15,00                   (10) 3,00                 (10) 1,00




   Assets & Liabilities
P&L
                                                                                                                               1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM            Consump. Raw Mat.         Production Order         Cost Center
                                                                                                                               2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00      (2) 50,00                (3) 25,00   (4) 60,00      Actual    Planned       3 – Work hours allocated
                          (7) 5,00                                                                                             4 – Appointing the Order: 4 pieces
                                                                                                    (6) 30,00
                                                                                                                               5 – Sell 2 products
                                                                                                                               6 – Wages payment
                                                                                                    (3) 25,00                  7 – Rate revaluation going from
Copyright by Softtek




                                 WIP                      PRM                       PRA
                                                                                                                               R$ 5,00 to
                                   (8) 15,00       (11E) 3,00 (10) 3,00     (11F) 1,00 (10) 1,00    (7) 5,00
                                                                                                                               R$ 6,00 per hour
                                                                                                                               8 – WIP calculation, differences and
                                                                                                                               Order Appropriation
                                                                                                               CGS
                                                                                                                               9 – Single-level to Multi-level
                                                                                                     (5) 30,00                 Difference in Raw Mat. That was
                              PRV or KDV                  PRY                                       (11D) 8,00                 consumed by the Order
                          (9) 15,00 (11B) 15,00 (11B) 15,00 (11A) 15,00                                                        10 – WIP calculates and post a
                                                             (11C) 8,00                                                        document then
                                                             (11D) 8,00                                                        11 – Closing posting
                                                             (11E) 3,00
                                                             (11F) 1,00
                                                                                    28
Material Ledger with WIP
                                                                            Data for Simulation: Standard Price (Raw Material) R$ 10,00
                                                                                                            Finished product = R$ 15,00
                                                                                                  Planned rate for the activity R$ 5,00 / h
                                    Raw Material                 Finished Product             Cash / Banks                Vendor
                                (1) 100,00 (2) 50,00          (4) 60,00 (5) 30,00                   (6) 30,00                  (1) 130,00
                               (11A) 15,00                  (11C) 8,00




                                                                      WIP                          WPM                         WPA
                                                               (8) 15,00                   (10) 3,00                   (10) 1,00




   Assets & Liabilities
P&L
                                                                                                                               1 – Buy 10 pieces at R$ 13,00
                              PRD or KDM            Consump. Raw Mat.         Production Order           Cost Center
                                                                                                                               2 – Consumption of 5 pieces
                          (1) 30,00 (9) 15,00      (2) 50,00                (3) 25,00   (4) 60,00        Actual   Planned      3 – Work hours allocated
                          (7) 5,00                                                                                             4 – Appointing the Order: 4 pieces
                                                                                                     (6) 30,00
                                                                                                                               5 – Sell 2 products
                                                                                                                               6 – Wages payment
                                                                                                     (3) 25,00                 7 – Rate revaluation going from
Copyright by Softtek




                                 WIP                      PRM                       PRA
                                                                                                                               R$ 5,00 to
                                    (8) 15,00      (11E) 3,00 (10) 3,00     (11F) 1,00 (10) 1,00     (7) 5,00
                                                                                                                               R$ 6,00 per hour
                                                                                                                               8 – WIP calculation, differences and
                                                                                                                               Order Appropriation
                                                                                                                CGS
                                                                                                                               9 – Single-level to Multi-level
                                                                                                     (5) 30,00                 Difference in Raw Mat. That was
                              PRV or KDV                  PRY                                       (11D) 8,00                 consumed by the Order
                          (9) 15,00 (11B) 15,00 (11B) 15,00 (11A) 15,00                                                        10 – WIP calculates and post a
                                                             (11C) 8,00                                                        document then
                                                             (11D) 8,00
                                                                                             Debit = R$ 144,00                 11 – Closing posting
                                                             (11E) 3,00
                                                             (11F) 1,00
                                                                                            Credit = R$ 144,00
                                                                                    29
Accounts Description

                       UMB: Posted when the new cost calculation is liberated. The difference between standard
                       price and average price is handled in the closing period like the account PRD.

                       PRD: Posted when the material price operation is different of the standard price, in case of
                       raw material and purchasing operations and in the case of finished products and semi
                       finished products the price difference is between the activity planned value and the actual
                       activity price.

                       KDM: Represented by the same PRD operation but only handling with prices differences in
                       the second or third currencies configured in the ML.
                       (can be used the same account of PRD)

                       PRV: Price differences of raw material that was consumed for the production of semi-
                       finished and/or finished products. In the first moment the system only calculates the value
                       to be accounted and in the moment of the closing post this operation.
                       (Create new accounts – can utilize the PRD accounts as models)
Copyright by Softtek




                       KDV: Represented by the same PRV operation but handling only with price differences in
                       second or third currencies configured in ML.
                       (can be used the same PRV account)




                                                              30
Accounts Description

                       PRM: Difference referring to the raw material used in production order that did not go to
                       stock, characterizing WIP (work in process).
                       (Create new account – can be used a PRD account as model)
                       We suggest the creation of one account only

                       WPM: Counterpart of PRM operation. In the closing of next period the system verifies the
                       WIP balance that stays in the order and in the case the order has been closed the system
                       reverses the previous document and keeps all price differences to be accounted in stock or
                       CGS.
                       Obs: WPM should be created as patrimonial account.
                       We suggest the creation of one account only.

                       PRA: Difference referent to the activity value utilized in the production order that was not
                       delivered to stock, characterizing WIP (work in process).
                       (Create new account – can use PRD as model)
                       We suggest using only one account)
Copyright by Softtek




                       WPA: Counterpart of PRA operation. In the closing of next period the system verifies the
                       WIP balance that stays in the order and in the case the order has been closed the system
                       reverses the previous document and keeps all price differences to be accounted in stock or
                       CGS.
                       Obs: WPA should be created as patrimonial account.
                       We suggest the creation of one account only.


                                                               31
Accounts Description

                       PRY: Accounting of price difference balance in the operations of single-level difference,
                       multi-level or WIP, versus stock (raw material, semi-finished or finished products) or CGS
                       in the case the materials were sold or consumed.
                       (Create new accounts – can be used PRD accounts as models)

                       COC: Accounting values of outgoing materials, for selling or consuming in cost centers and
                       these operations are not configured in the system in the material ledger to recognize each
                       operations origin.
                       (Creation of new accounts – can utilize PRD accounts as models)

                       The balance of accounts referring to operations UMB, PRD, KDM, PRV, KDV, PRM, PRA
                       and PRY should be zero. We suggest the creation of Cost Element for all accounts used in
                       these operations. This will be helpful in the Material Ledger analysis. Should also be created
                       a new Cost Center for register the accounting of these accounts in CO.

                       All the operations registered only inside the period will have consistency in the closing
Copyright by Softtek




                       process. Operations realized in the current month, with system date of the previous period
                       can have values that could not be handled in the current period.




                                                               32

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Brazilian material ledger

  • 1. Material Ledger without Work in Process This document is property of Softtek®. Divulgation and copy is prohibited without written permission of Softtek® Copyright© Copyright© 1998 - 2004 Softtek® All Rights Reserved 1
  • 2. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Assets & Liabilities P&L Copyright by Softtek 2
  • 3. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Vendor (1) 100,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM (1) 30,00 Copyright by Softtek The new price is R$ 3,00 greater by unity. This difference will be posted in PRD 10 x R$ 3,00 = R$ 30,00 3
  • 4. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Vendor (1) 100,00 (2) 50,00 (1) 130,00 Consumption of 5 unities at standard Price of R$ 10,00 for the production order Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consumption of Raw Mat. 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 Copyright by Softtek 4
  • 5. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Vendor (1) 100,00 (2) 50,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Raw Mat. Consump. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 Actual Planned 3 – Worked hours allocated (3) 25,00 Copyright by Softtek 5 worked hours pointed to the Prod. Order 5 h x R$ 5,00 = R$ 25,00 5
  • 6. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Finished product Vendor (1) 100,00 (2) 50,00 (4) 75,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated 4 – Order appointment: 5 pieces (3) 25,00 Copyright by Softtek Send 5 pieces of finished prod. to stock: Standard cost by unit Raw Mat. 10,00 + Activity 5,00 /H 1 unit of Raw Mat. Still in order R$ 15,00 5 pc x 15 = R$ 75,00 6
  • 7. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Mat. Finished Product Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (1) 130,00 Sell of 2 finished pieces at unitary cost of R$ 15,00 Stock: 2 pc Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consumption of Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated 4 – Order appointment: 5 pieces 5 – Sell 2 products (3) 25,00 Copyright by Softtek Cost Goods Sold (5) 30,00 7
  • 8. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated 4 – Order appointment: 5 pieces (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 Copyright by Softtek CGS (5) 30,00 8
  • 9. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Finished product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated (7) 5,00 4 – Order appointment: 5 pieces (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 7 – Rate revaluation, from R$ Copyright by Softtek 5,00 to R$ 6,00 per hour (7) 5,00 Revaluation of actual rate and revaluation of production order referred to 5 pieces consumed. 5pc x R$ 1,00 = R$ 5,00 CGS (5) 30,00 9
  • 10. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Finished Prod. Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Prod. Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated (7) 5,00 (8) 5,00 4 – Order appointment: 5 pieces (8) 5,00 (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 7 – Rate revaluation, from R$ Copyright by Softtek 5,00 to R$ 6,00 per hour (7) 5,00 8 – Differences calculation and Order appropriation CGS (5) 30,00 10
  • 11. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Finished product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated (8) 5,00 (7) 5,00 (8) 5,00 4 – Order appointment: 5 pieces (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 7 – Rate revaluation, from R$ Copyright by Softtek 5,00 to R$ 6,00 per hour (7) 5,00 8 – Differences calculation and Order appropriation This operation is done only in 9 – Single-level to multi-level the material ledger closing CGS Difference of Raw Mat. (5) 30,00 consumed by Order PRV or KDV (9) 15,00 11
  • 12. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw material Finished Prod. Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 (10A) 15,00 (10C)12,00 Difference in finished products of raw material consumption and activity: Raw mat.: R$ 3,00 Activity : R$ 1,00 2 products sold = R$ 4,00 X 2 = R$ 8,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated (7) 5,00 (7) 5,00 (8) 5,00 4 – Order appointment: 5 pieces (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 7 – Rate revaluation, from R$ Copyright by Softtek 5,00 to R$ 6,00 per hour (7) 5,00 8 – Differences calculation and Order appropriation 9 – Single-level to multi-level CGS Difference of Raw Mat. (5) 30,00 consumed by Order PRV or KDV PRY (10D) 8,00 10 – Closing postings (9) 15,00 (10B) 15,00 (10B) 15,00 (10A) 15,00 (10C) 12,00 (10D) 8,00 12
  • 13. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Products Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 (10A) 15,00 (10C) 12,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated (7) 5,00 (7) 5,00 (8) 5,00 4 – Order appointment: 5 pieces (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 7 – Rate revaluation, from R$ Copyright by Softtek 5,00 to R$ 6,00 per hour (7) 5,00 8 – Differences calculation and Order appropriation 9 – Single-level to multi-level CGS Difference of Raw Mat. (5) 30,00 consumed by Order PRV or KDV PRY (10D) 8,00 10 – Closing postings (9) 15,00 (10B) 15,00 (10B) 15,00 (10A) 15,00 (10C) 12,00 (10D) 8,00 13
  • 14. Material Ledger without WIP Data for Simulation: Standard Price (Raw material) R$ 10,00 Finished Product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Products Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 75,00 (5) 30,00 (6) 30,00 (1) 130,00 (10A) 15,00 (10C) 12,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 75,00 Actual Planned 3 – Worked hours allocated (7) 5,00 (7) 5,00 (8) 5,00 4 – Order appointment: 5 pieces (6) 30,00 5 – Sell 2 products 6 – Salary payment (3) 25,00 7 – Rate revaluation, from R$ Copyright by Softtek 5,00 to R$ 6,00 per hour (7) 5,00 8 – Differences calculation and Order appropriation 9 – Single-level to multi-level CGS Difference of Raw Mat. (5) 30,00 consumed by Order PRV or KDV PRY (10D) 8,00 10 – Closing postings (9) 15,00 (10B) 15,00 (10B) 15,00 (10A) 15,00 (10C) 12,00 (10D) 8,00 Debit = R$ 145,00 Credit = R$ 145,00 14
  • 15. Material Ledger with Work in Process This document is property of Softtek®. Divulgation and copy is prohibited without written permission of Softtek® Copyright© Copyright© 1998 - 2004 Softtek® All Rights Reserved 15
  • 16. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Assets & Liabilities P&L Copyright by Softtek 16
  • 17. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Vendor (1) 100,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM (1) 30,00 Copyright by Softtek In buying the new price has an increase of R$ 3,00 by unit. This difference will be posted in PRD 10 x R$ 3,00 = R$ 30,00 17
  • 18. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Vendor (1) 100,00 (2) 50,00 (1) 130,00 Consumption of 5 unities with standard price of R$ 10,00 to the production order Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 Copyright by Softtek 18
  • 19. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Vendor (1) 100,00 (2) 50,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 Actual Planned 3 – Work hours allocated (3) 25,00 Copyright by Softtek 5 work hours pointed to the order 5 h x R$ 5,00 = R$ 25,00 19
  • 20. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Vendor (1) 100,00 (2) 50,00 (4) 60,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated 4 – Appointing the Order: 4 pieces (3) 25,00 Copyright by Softtek Deliver of 4 pieces of finished products to stock: Standard unitary cost Raw Mat. 10,00 + 1 unity of Raw Mat. still in the order Activ 5,00 /H R$ 15,00 4 pc x 15 = R$ 60,00 20
  • 21. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (1) 130,00 Sell 2 finished pieces at unitary cost of R$ 15,00 Stock: 2 pc Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated 4 – Appointing the Order: 4 pieces 5 – Sell 2 products (3) 25,00 Copyright by Softtek CGS (5) 30,00 21
  • 22. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 Copyright by Softtek CGS (5) 30,00 22
  • 23. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek R$ 5,00 to (7) 5,00 R$ 6,00 per hour Revaluation made in the closing of Mat. Ledger CGS With reference to the 5 consumed pieces. (5) 30,00 5pc x R$ 1,00 = R$ 5,00 23
  • 24. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 WIP (8) 15,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek WIP R$ 5,00 to (7) 5,00 (8) 15,00 R$ 6,00 per hour 8 – WIP calculation, differences and Order Appropriation CGS Accounting of one product (5) 30,00 that was not confirmed in the Order 24
  • 25. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 WIP (8) 15,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek WIP R$ 5,00 to (7) 5,00 (8) 15,00 R$ 6,00 per hour 8 – WIP calculation, differences and This operation is done in the material Order Appropriation ledger closing CGS 9 – Single-level to Multi-level (5) 30,00 Difference in Raw Mat. That was PRV or KDV consumed by the Order (9) 15,00 25
  • 26. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 WIP WPM WPA (8) 15,00 (10) 3,00 (10) 1,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek WIP PRM PRA R$ 5,00 to (7) 5,00 (8) 15,00 (10) 3,00 (10) 1,00 R$ 6,00 per hour 8 – WIP calculation, differences and Order Appropriation CGS 9 – Single-level to Multi-level (5) 30,00 Difference in Raw Mat. That was PRV or KDV consumed by the Order Difference, in order, 10 – WIP calculates and post a (9) 15,00 In buying raw material and activity document then Raw Mat. R$ 3,00 e Activ. R$ 1,00 26
  • 27. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 (11A) 15,00 (11C) 8,00 Differences in finished products WIP WPM WPA of raw mat. consump. and activity:(8) 15,00 (10) 3,00 (10) 1,00 Raw mat.: R$ 3,00 Activity : R$ 1,00 2 products sold = R$ 4,00 X 2 = R$ 8,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek WIP PRM PRA R$ 5,00 to (8) 15,00 (11E) 3,00 (10) 3,00 (11F) 1,00 (10) 1,00 (7) 5,00 R$ 6,00 per hour 8 – WIP calculation, differences and Order Appropriation CGS 9 – Single-level to Multi-level (5) 30,00 Difference in Raw Mat. That was PRV or KDV PRY (11D) 8,00 consumed by the Order (9) 15,00 (11B) 15,00 (11B) 15,00 (11A) 15,00 10 – WIP calculates and post a (11C) 8,00 document then (11D) 8,00 11 – Closing posting (11E) 3,00 (11F) 1,00 27
  • 28. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 (11A) 15,00 (11C) 8,00 WIP WPM WPA (8) 15,00 (10) 3,00 (10) 1,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek WIP PRM PRA R$ 5,00 to (8) 15,00 (11E) 3,00 (10) 3,00 (11F) 1,00 (10) 1,00 (7) 5,00 R$ 6,00 per hour 8 – WIP calculation, differences and Order Appropriation CGS 9 – Single-level to Multi-level (5) 30,00 Difference in Raw Mat. That was PRV or KDV PRY (11D) 8,00 consumed by the Order (9) 15,00 (11B) 15,00 (11B) 15,00 (11A) 15,00 10 – WIP calculates and post a (11C) 8,00 document then (11D) 8,00 11 – Closing posting (11E) 3,00 (11F) 1,00 28
  • 29. Material Ledger with WIP Data for Simulation: Standard Price (Raw Material) R$ 10,00 Finished product = R$ 15,00 Planned rate for the activity R$ 5,00 / h Raw Material Finished Product Cash / Banks Vendor (1) 100,00 (2) 50,00 (4) 60,00 (5) 30,00 (6) 30,00 (1) 130,00 (11A) 15,00 (11C) 8,00 WIP WPM WPA (8) 15,00 (10) 3,00 (10) 1,00 Assets & Liabilities P&L 1 – Buy 10 pieces at R$ 13,00 PRD or KDM Consump. Raw Mat. Production Order Cost Center 2 – Consumption of 5 pieces (1) 30,00 (9) 15,00 (2) 50,00 (3) 25,00 (4) 60,00 Actual Planned 3 – Work hours allocated (7) 5,00 4 – Appointing the Order: 4 pieces (6) 30,00 5 – Sell 2 products 6 – Wages payment (3) 25,00 7 – Rate revaluation going from Copyright by Softtek WIP PRM PRA R$ 5,00 to (8) 15,00 (11E) 3,00 (10) 3,00 (11F) 1,00 (10) 1,00 (7) 5,00 R$ 6,00 per hour 8 – WIP calculation, differences and Order Appropriation CGS 9 – Single-level to Multi-level (5) 30,00 Difference in Raw Mat. That was PRV or KDV PRY (11D) 8,00 consumed by the Order (9) 15,00 (11B) 15,00 (11B) 15,00 (11A) 15,00 10 – WIP calculates and post a (11C) 8,00 document then (11D) 8,00 Debit = R$ 144,00 11 – Closing posting (11E) 3,00 (11F) 1,00 Credit = R$ 144,00 29
  • 30. Accounts Description UMB: Posted when the new cost calculation is liberated. The difference between standard price and average price is handled in the closing period like the account PRD. PRD: Posted when the material price operation is different of the standard price, in case of raw material and purchasing operations and in the case of finished products and semi finished products the price difference is between the activity planned value and the actual activity price. KDM: Represented by the same PRD operation but only handling with prices differences in the second or third currencies configured in the ML. (can be used the same account of PRD) PRV: Price differences of raw material that was consumed for the production of semi- finished and/or finished products. In the first moment the system only calculates the value to be accounted and in the moment of the closing post this operation. (Create new accounts – can utilize the PRD accounts as models) Copyright by Softtek KDV: Represented by the same PRV operation but handling only with price differences in second or third currencies configured in ML. (can be used the same PRV account) 30
  • 31. Accounts Description PRM: Difference referring to the raw material used in production order that did not go to stock, characterizing WIP (work in process). (Create new account – can be used a PRD account as model) We suggest the creation of one account only WPM: Counterpart of PRM operation. In the closing of next period the system verifies the WIP balance that stays in the order and in the case the order has been closed the system reverses the previous document and keeps all price differences to be accounted in stock or CGS. Obs: WPM should be created as patrimonial account. We suggest the creation of one account only. PRA: Difference referent to the activity value utilized in the production order that was not delivered to stock, characterizing WIP (work in process). (Create new account – can use PRD as model) We suggest using only one account) Copyright by Softtek WPA: Counterpart of PRA operation. In the closing of next period the system verifies the WIP balance that stays in the order and in the case the order has been closed the system reverses the previous document and keeps all price differences to be accounted in stock or CGS. Obs: WPA should be created as patrimonial account. We suggest the creation of one account only. 31
  • 32. Accounts Description PRY: Accounting of price difference balance in the operations of single-level difference, multi-level or WIP, versus stock (raw material, semi-finished or finished products) or CGS in the case the materials were sold or consumed. (Create new accounts – can be used PRD accounts as models) COC: Accounting values of outgoing materials, for selling or consuming in cost centers and these operations are not configured in the system in the material ledger to recognize each operations origin. (Creation of new accounts – can utilize PRD accounts as models) The balance of accounts referring to operations UMB, PRD, KDM, PRV, KDV, PRM, PRA and PRY should be zero. We suggest the creation of Cost Element for all accounts used in these operations. This will be helpful in the Material Ledger analysis. Should also be created a new Cost Center for register the accounting of these accounts in CO. All the operations registered only inside the period will have consistency in the closing Copyright by Softtek process. Operations realized in the current month, with system date of the previous period can have values that could not be handled in the current period. 32