2. CONFIDENTIALITY
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3. COMPETENCES OF ё-ENGINEERING
AUTOMOTIVE ENGINEERING
Project management, PDM
BIW development
Concept and detail design
Development of automotive systems and parts
CAE safety calculations
CAE operational strength
Styling
Industrial styling
ELECTRONICS
Electronics development
Power electronics
Control electronics
SW development and modeling
TESTING
Units testing within the final product
Bench tests
Laboratory tests
MANUFACTURING
HYBRID TRANSMISSION DEVELOPMENT
Hybrid transmissions
Electric battery for recuperation system
Hybrid transmission for urban transport
Development of transmission parts and modules
Trial production
Assembly shop
Pre-series prototype built
Modeling
Prototyping
Show cars creation
4. PROJECT MANAGEMENT, PDM
AUTOMOTIVE ENGINEERING
Design is carried out in PDM system WINDCHILL using:
CAD CATIA V5
CAD/CAM HYPERMILL
WINDCHILL advantages:
Automation of key business processes like
New Product Development, Program and
Projects Management (including Procurement
Management) and Product Quality Planning
Saving of development time, real-time
access to the documents, project data and
information
Project team has the possibility to communicate
independently of their location
5. BIW DEVELOPMENT
AUTOMOTIVE ENGINEERING
Our company has the experience in automotive
body design, including:
Packaging
Styling feasibility check
BIW concept design and detailed design
Computer simulations, CAE
6. CONCEPT AND DETAIL DESIGN
AUTOMOTIVE ENGINEERING
Release for first proto
Detailed design
Preliminary design
CAE
Stampability
Assembly sequence
Weldability
7. DEVELOPMENT OF AUTOMOTIVE SYSTEMS AND PARTS
AUTOMOTIVE ENGINEERING
Concept design of closures system:
Doors
Hood
Tailgate
Fuel lid
Concept design of instrument panel
Concept design of chassis
Design of suspension subframe
8. CAE SAFETY
AUTOMOTIVE ENGINEERING
Strength analysis
front crash
Strength analysis
side crash
ECE-R12/33
ECE-R94/EuroNCAP ODB 40%
ECE-R95
Strength analysis
rear crash
Strength analysis
crash management system
ECE-R34
ECE-R42
14. HYBRID TRANSMISSIONS
HYBRID TRANSMISSION DEVELOPMENT
Power unit
ICE + generator
Easier integration into a motor
vehicle comparatively to
traditional solutions
High EMC compatibility
Supercapacitor module
Allows to recuperate effectively braking
energy
Mechatronic module
Functionally finished product
30 % lower weight
Stable operation within temperature
range -45…+60 С
Lower cost comparatively to Li-Ion
Accumulator Battery
3–4 times lower cost comparatively to
traditional solutions
15. ELECTRIC BATTERY FOR RECUPERATION SYSTEM
HYBRID TRANSMISSION DEVELOPMENT
Development of electric batteries (with supercapacitors and accumulator cells),
including cooling system, monitoring, control and safety systems.
16. HYBRID TRANSMISSION FOR URBAN TRANSPORT
HYBRID TRANSMISSION DEVELOPMENT
Development of perspective
powertrains
Adaptation of hybrid transmission
with bi-fuel ICE for city busses
17. DEVELOPMENT OF TRANSMISSION PARTS AND MODULES
HYBRID TRANSMISSION DEVELOPMENT
We are performing the complete cycle of product development: from idea to realization
3D design
Assembly and control
Technology process
Laboratory tests
Prototyping and production
Testing of units within the final product
18. ELECTRONICS DEVELOPMENT
ELECTRONICS
We are considering electronics development as a complex process –
from the concept creation till the end product delivery
to the customer, including following activities:
Specification creation
Hardware platform design:
Designing of printed circuit boards/schematic circuits
Modeling
FPGA programming and IP-kernels design
JTAG-testing and chip programming
Up-to-date processors of the world leaders are used:
Texas Instruments, Marvell, ST, Fujitsu, Analog Devices, Intel,
Broadcom, Freescale; IPC international standards and DFM, DFA and
DFT design principles are taken as basis
Development of design documentation
Production of prototypes
Finished samples testing, climatic testing
19. POWER ELECTRONICS
ELECTRONICS
Development of power electronics, control drivers of iGBT transistors
iGBT control driver, variant 1
iGBT control driver, variant 2
Development of analog and digital electronics
Headlamp control unit
Supercapacitor diagnostics and control module
Components of hybrid transmission
E-motor ECU
Drive ECU
20. CONTROL ELECTRONICS
ELECTRONICS
We perform full cycle of development and production preparation
for automotive ECUs according to actual standards ISO16949, ISO26262:
Devices for information displaying
Multimedia systems
Modules for emergency systems
Instrument cluster with LCD
ERA-GLONASS module
21. SW DEVELOPMENT AND MODELLING
ELECTRONICS
SUPPORT PACKAGES FOR HW (BSP)
SW FOR OS LINUX AND ANDROID FOR TARGET PLATFORMS
FIRMWARE
DEVELOPMENT OF APPLICATION SW AND GRAPHIC INTERFACES
Net and multimedia applications
Built-in web-oriented applications for remote device control
and remote objects monitoring
Graphic interfaces for devices with touch-screen
MOBILE DEVELOPMENT FOR ANDROID:
Navigation GPS/GLONASS
Communication
Multimedia and entertainment
Protection
FPGA PROGRAMMING AND FPGA-STYLING:
FPGA-project
CSoC/SOPC-project
Processor cores
Interface modules
Data processing modules
VEHICLES MATH MODELING AND DEVELOPMENT OF CONTROL ALGORITHMS
22. UNITS TESTING WITHIN THE FINAL PRODUCT
TESTING
Tests on the track
Testing of
the power unit installed in the vehicle
(modern control equipment is used)
Mechatronic module and
supercapacitor battery
23. BENCH TESTS
TESTING
Testing bench for electric motors
Transmission testing bench
Testing bench for module
ICE + generator
IR research
27. PRE-SERIES PROTOTYPE BUILT
MANUFACTURING
Our company has the experience in production
of prototypes of different complexity level :
Mules (running prototypes)
Pre-series fully functional prototypes of
a vehicle
BIW
Suspension
