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by Samson Babu
Elevator Cab
Decoration
Planning Issues How the humble cab can
become impressive and
unforgettable
Focus on Cabs and Cab Aesthetics
90 www.elevatorworld.com • June 2018
Interior decoration and aesthetics of modern
buildings and spaces play an important role,
expressing the culture, value and brand identity
of each building and its occupants. This
mentality is often extended into the decoration
of elevators. An elevator car is an uninteresting
enclosed space; by decorating it beautifully, it is
converted into a special space, and the elevator
travel experience becomes impressive and
unforgettable. Decorating an elevator car may
look like an independent and easy task.
However, there are various other elements that
require consideration while designing and
executing them. In this article, we will elaborate
on the recommended practices for decorating
elevator cars/entrances, while reviewing various
coordination issues and code-related issues.
Car Area Vs EN 81-70
Prior to embarking on adding decoration
panels to the elevator car, compliance
requirements with respect to EN 81-70 should
be considered. On premium projects, owners
prefer to provide “full wheelchair rotation”
within the elevator car, and this is possible per
the accessibility code with a minimum car size of
2,000 mm wide X 1,400 mm deep. If additional
decoration panels are added to the car, their
thickness will reduce this size, making
compliance with “wheelchair rotation”
unfeasible. However, if this is not avoidable,
then it is preferable to select an even larger
elevator car, which can both accommodate
interior decoration panels and meet the
dimensional requirements of EN 81-70.
Interior designers often use up to 40 mm per
wall for decoration panels, which includes the
decoration panels and their fixing Z clips. This
would mean the elevator car’s clear width will be
reduced by 80 mm. It is recommended to use
decoration panels with honeycomb backing,
which reduce the net thickness and weight of
decoration panels.
Cataloged or Custom
It is recommended to select interior
decorations offered by elevator suppliers
whenever possible. There is no match to
factory-finished decoration, as it is developed
and manufactured by the same elevator supplier
with the same level of quality assurance as the
elevator equipment itself. Perfect finishing can
be expected with respect to positioning,
affixation, alignment, verticality, surface
waviness, gaps and corners.
Leading elevator suppliers have a wide range
of attractive elevator decorations, consisting of
stainless steel with etched patterns, textured
Type 1, 450-kg capacity
Type 2, 630-kg capacity
Type 3, 1,275-kg capacity
1,100-mm-wide X 1,250-mm-deep car
1,100-mm-wide X 1,400-mm-deep car
2,000-mm-wide X 1,400-mm-deep car
Supports a manual wheelchair
Supports a manual wheelchair
Supports electric wheelchair types A and B
Supports a manual wheelchair
Supports electric wheelchair types A, B
and C
Interior
decoration
panels shall
not reduce the
clear sizes at
left required
by EN 81-70.
Stiffeners at the back of car body panels
A Rigidized Metals
honeycomb panel
Sound-deadening
pads from 3M with
self adhesive for car
body panels
Z clip mounting for the
decoration panels
Continued
stainless steel, colored stainless steel, colored glass, printed
laminate and wood laminate. In case factory-supplied finishes are
selected (and especially in case of stainless-steel panels), the
elevator supplier should take care to provide the required
stiffeners for the panels in order to avoid drumming noises from
them. This may be either a metal stiffener welded to the backside
of the panel, a commercial anti-drumming coating or a self-
adhesive pad attached to the backside of the panel.
Car-Shell Finishes
Each architect faces the question of which finish should be
selected for the car shell: primed/painted or a superior finish.
Because adding the decoration panels to the car shell ultimately
hides its finish, it seems logical to select a primed/painted finish.
However, the decoration details must be studied prior to finalizing
the finish of the car shell. If there are multiple panels with gaps
between them, the finish of the car shell will leak through the
gaps. A similar condition exists at the corners, where the panels
do not touch each other, and there are gaps at corners, exposing
the finish of the car shell. In such conditions, suitable reveal strips
(stainless steel or another finish) must be placed at the gaps to
hide the car shell. Alternatively, the entire car shell can be in
stainless steel.
Materials
It is essential to choose the right materials to comply with the
code requirements once the decision is made to custom
manufacture the interior decoration. Elevator safety codes require
the decorative materials to be nonflammable with limited reaction
to fire. The decorative materials for the car walls, ceiling,
accessories and flooring shall comply to low smoke-emission
levels, limited contribution to fire and low production of flaming
droplets/particles upon exposure to fire. It is recommended to
avoid uncertified, low-quality, artificial gypsum boards and
products with high contents of volatile organic compounds.
General Arrangement of Decoration Panels
Decoration panels added to the elevator car shell may be affixed
using various methods, including gluing and/or by using Z clips. It
is not recommended to use Z clips made from wood. Lightweight
aluminum Z clips are more durable.
The decoration panels should be arranged with suitable
clearances between adjacent panels to ensure easy installation/
replacement. Gaps between the panels may require special
treatment, such as reveal strips.
Corner posts are helpful in arranging the decoration panels with
uniform dimensions with suitable clearance. Not enough clearance
may cause squeaking (especially at the corners, if the decoration
panels are installed without clearances) as the panels rub against
each other.
In many instances, interior decoration is not applied for the
front return panels and car operating panels (COPs). The thickness
of decoration panels should be coordinated so the COP is in line/
flush with the adjacent panels. Depending on the thickness of the
decoration panels, the elevator supplier may be required to adjust
its COP dimensions, and this must be coordinated early enough to
avoid unsightly projections.
Weight of Car Decoration
Care must be taken not to add too much decoration weight to
the elevator system. More decoration weight must be compensated
at the counterweight side, and it would ultimately increase the
motor shaft suspended load. If there is excessive decoration weight
June 2018 • ELEVATOR WORLD 91
92 www.elevatorworld.com • June 2018
Mirror stainless-steel
reveal that can be seen
between wooden
decoration panels
Coved-end flooring eliminates the accumulation of dirt at corners.
added to a nominal elevator capacity, a standard elevator machine
may not be sufficient. The elevator supplier may be required to
upsize the traction machine, which, in turn, would affect the shaft
size, shaft layout and cost. It is recommended to limit the
decoration weight as shown below.
Once the installation of elevator decoration is complete, the
elevator supplier must make sure that the right amount of
balancing weight is added to the counterweight. Otherwise, the
A guide for the limiting of decoration weight
(Numbers include all decoration elements, such as car
walls, car floor, car ceiling and accessories.)
Elevator capacity: 800 and 1000 kg
Elevator capacity: more than 1,000 kg
Decoration weight limit: 300 kg
Decoration weight limit: 500 kg
traction machine’s motor will be overloaded. This will cause motor
failure, as the motor draws more current than its optimal design
limit established by the elevator manufacturer.
Flooring Decoration
Elevator flooring is custom to reflect and continue the flooring
pattern of the elevator lobby in most modern buildings, whether
residential or commercial. The flooring is not supplied by the
elevator supplier. A bare platform with a space provision (floor
recess) for floor finish/tiles is requested from the elevator supplier.
Often, the platform received from the elevator supplier is steel,
over which the floor tile is laid with a grout or glue. To reduce a
drumming sound on the flooring, it is recommended to request an
underlay from the elevator supplier. Such flooring includes
sound-absorbent plywood underlay up to 16 mm thick affixed to
the platform. It must be noted that the plywood underlay shall be
fire resistant and marine-grade quality to withstand the effects of
moisture and humidity.
In areas such as kitchens, hospitals and laboratories, hygiene is
of utmost importance. It is difficult to clean and maintain the
elevator car flooring at corners and at floor-to-wall junctions. For
such locations, it is recommended to use “coved ends” for the
flooring, in which the flooring is gently coved onto the adjacent
wall and terminated at a capping seal. Such flooring prevents
accumulation of dirt and bacteria.
Continued
A disco ball and special effects inside an elevator at a LEGOLAND Hotel
Specialty lighting design for elevator cars by Fujitec
Specialty lighting design for elevator cars; source: www.pinterest.com/eStruc
Ventilation slots exposed to public view
Continued
Lighting
Interior-design (ID) architects also design lighting concepts and
other themed special effects for elevators. Care must be taken to
specify readily available fixtures, as specialty fixtures are difficult to
replace. The fixtures should also be easily accessible for quick
replacement and produce a minimum of 100 lux at the car floor
level. Depending on project requirements, it may be required to
install dimmer controls for the light fittings to allow fine tuning of
lighting with respect to its surroundings.
Where acrylic sheets are used as the lens for light fittings, the
arrangement of the fittings should ensure there are no dark /bright
spots on the acrylic lens. Acrylic sheets shall have high light-
transmission capability. To avoid yellowing of acrylic sheets, those
selected should be of high quality with an ultraviolet protection
layer.
Heat generated by lights in the elevator should also be
considered to ensure the car remains cool and comfortable.
Installing too many fixtures might increase the heat generated
inside the elevator car, and this must be verified at the design stage.
Color temperatures of 2,400-2,700 K are required. It is
recommended to avoid using incandescent lamps. Similar color
temperatures can be achieved without generating much heat by
using extra-warm-white LED lamps and appropriate dimming
controls.
Certain innovative projects include lighting embedded in the
flooring. This must be carefully coordinated with the elevator
supplier to allow for floor recessing, wiring and lighting
installation.
On many projects, decorative lighting is retained for both
normal and emergency (power failure) conditions. It is
recommended to include an “emergency light test switch” within
the car controls to periodically check if the emergency lighting is in
good working condition. The elevator supplier is required to study
the lighting concept and make suitable provisions for power supply
and space for mounting the ballast and uninterruptible power
supply unit on the car.
Ventilation
All elevator cars are to be provided with apertures at the upper
and lower levels for natural ventilation. When adding decoration
94 www.elevatorworld.com • June 2018
Location of COP, complying with accessibility code EN 81-70
Ventilation
slots hidden
within the
kickplate
Dome corner mirror inside elevator for wheelchair
reversing; source: Safety-Security-Mirrors
96 www.elevatorworld.com • June 2018
panels to the elevator car, it is possible to block these ventilation
apertures. More often, the lower-level apertures are provided
within the kickplate assembly. The elevator supplier should review
the interior decoration concept with the architect and should
ensure the decoration panels do not block the ventilation
apertures.
Some elevator suppliers provide the ventilation apertures at the
elevator-car entrance column (front return panel). Since the
apertures are visible to public view, this can spoil the aesthetics of
the elevator car. It is preferable to hide the ventilation apertures as
much as possible.
Emergency- and Accessibility-Related Issues
The ID architect should carefully consider the disabled code
requirements for elevators while developing the decoration
concept. Each car is provided with an emergency-rescue opening
on its roof, and any design for ceiling decoration should ensure the
emergency-rescue opening is not blocked. The ceiling must be
dismountable quickly, without use of special tools and without any
assistance from passengers inside the elevator car.
While it is often preferred to place the COPs on the front return
panels, the accessibility code requires it to be located on the side
panels for ease of access. Care must be taken not to place the push
buttons very close to the corners but maintain a minimum of 400
mm from the corners.
Similarly, the placement of handrails should comply with
accessibility-code requirements (i.e., within a height of 900 mm
from the finished floor). The handrail should be discontinued at the
location of the COP.
Though the car flooring generally follows the lobby flooring, it
must be ensured the flooring offers good grip and a nonslip surface.
Usage of mirrors inside the car should be considered carefully to
not cause confusion for the disabled/elderly. Any mirror panel
shall not continue to floor level; its bottom edge shall be a
minimum of 300 mm above floor level. All mirrors used within the
elevator cars should have anti-shatter safety backing.
Only laminated glass should be used when using glass for the
decoration of elevator cars. This is to prevent injuries that may be
caused from shattering. For added strength, tempered glass panels
that withstand high impact forces may be used.
For smaller elevator cars, where wheelchair rotation is not
possible, it is recommended to install rearview mirrors (corner
dome mirrors) at the corners of the elevator car to help wheelchair
users while reversing out from the elevator car upon exit.
Door Panels
Elevator car decoration also includes decoration concepts for
the car- and landing-door panels. For custom finishes, the elevator
supplier provides only primed (or stainless-steel) door panels from
the factory. The special finishes are generally added to the door
panel by 0.8-mm-thick door skins attached by adhesives. Care must
be taken so as not to increase the weight of the door panels, as this
could affect the door opening/closing performance.
Especially in the case of large door sizes (such as 1,200-mm-
wide and 2,400-mm-tall doors), the weight of the door in itself is
great, and adding decorative skins will increase the weight of the
door panels. The elevator safety code restricts the kinetic energy of
a moving door panel to 10 J. In certain premium projects, fast
doors with high closing/opening speeds are utilized. In such
projects, increasing the weight of the door will reduce the door
speed to keep the kinetic energy within the required limit.
Similar to the car body panels, elevator door panels should also be
fixed with stiffeners to avoid drumming sounds.
Door Sills
The industry standard is to provide door sills in extruded
aluminum. However, it is recommended to manufacture superior
finishes out of solid metal. Their description becomes, for example,
“stainless-steel door sills, machined and polished.”
Some elevator suppliers propose to provide aluminum door sills
clad with stainless-steel sheets by local vendors. Since the addition
of the sheet to the original sill reduces the door guide clearance,
Aluminum door sill clad with stainless-steel sheet
Damaged door
sill with
stainless-steel
cladding
Decorative bumper rail for passenger elevator cars
Solid stainless-steel door sills, machined and
polished (ARCHI-TREAD)
Protective drapes to protect car interior decoration; source: Kapok88
Permanent hook
installed on car
panel for
suspending
protective drapes;
source: Kapok88
Continued
June 2018 • ELEVATOR WORLD 97
such practice is not recommended. Also, sills with thin cladding
will suffer damage/dents with the use of trolleys. While this
practice may be acceptable for light passenger use, it is not
acceptable where high point/wheel loads are required (such as in
freight elevators). Only solid stainless-steel door sills should be
provided for use with freight elevators.
Protection of Decoration Panels
It is essential to prevent accidental damage to car decoration
panels by users and their belongings such as luggage trolleys,
strollers, wheelchairs, etc. While handrails are always installed, it is
not common to provide bumper rails on decorated elevator cars.
Considering the difficulty of replacing a damaged panel (especially
if it is of a specialty finish and avoiding elevator downtime is
critical), the ID architect may consider adding decorative bumper
rails that match the elevator’s decoration theme.
On some projects, the decorated passenger elevator is also used
for furniture movement and/or back-of-house traffic. It is
recommended to include removable protection drapes for such
requirements. The cars will be provided with permanent
suspension hooks/pins installed inside the car to which specially
fabricated protection drapes will be attached during furniture/
trolley movement. The protection drapes will temporarily protect
the panels on all sides of the elevator car and be removed prior to
returning the elevator to normal passenger use.
Hall lantern lamp
with custom shape
in Burj Khalifa
Hall lanterns
mounted directly
on the transom
panel without a
faceplate; source:
ASD/SKY
Hall call station,
mounted directly
on lobby wall
without a faceplate
Having a joint line above the COP is unsightly and
should be avoided.
Deep textured
finish for
service-elevator
car panes by
Rigidized Metals
98 www.elevatorworld.com • June 2018
Service-Elevator Decoration
Service passenger elevators are used for the vertical
transportation of back-of-house support staff and equipment. Basic
hairline stainless-steel finish is usually provided for their cars and
doors. However, this finish cannot accommodate or withstand the
abusive nature of service traffic. Dents and scratches will appear
almost immediately, and the condition becomes worse as the
elevator continues in service.
It is recommended to use sturdier finishes for service-elevator
cars and doors. Rigidized stainless-steel finish is one such finish
available in a wide range of patterns. Rigidizing involves
strengthening the panels by deep texturing, thereby increasing
impact resistance. A rigidized finish can also hide scratches and
dents.
Checkered plate flooring is provided for service elevators in
heavy-duty environments such as hotels. Alternatively, durable
PVC tiles and stone flooring may be used.
Spares
Where interior decoration involves unique/
exclusive decoration, it is recommended to
procure one additional set of decoration as a
spare. Such specially made panels may not be
Push buttons
should have high
contrast from their
surroundings.
Preformed
snap button
hole plug
on a COP
Different
types of
hole plugs;
source:
Farnell-
Multicomp
June 2018 • ELEVATOR WORLD 99
The following general interior-decoration rules apply to signal
fixtures:
♦♦ Fixtures shall have screw-less affixing means.
♦♦ The location of the fixtures shall comply with accessibility
requirements.
♦♦ Select signal fixtures with colors that contrast with their
surroundings.
♦♦ Other than standard elevator-operation buttons, all other
buttons/key switches shall be hidden in a discreet cabinet.
In general, all signal fixtures have their own faceplate, which is
then mounted on a surface (may be a wall or car panel). On special
projects, such faceplates are not preferred. Rather, the push
buttons/indicators are directly mounted on the surface. Though
carrying out maintenance for such units is challenging, some
high-profile hotel and corporate projects demand such
arrangement.
Such special projects also demand increased car clear heights,
such as 2,600-2,900 mm. In its standard configuration, the COP
does not continue up to and beyond the suspended ceiling, leaving
a visible joint line. This is not desirable, as it spoils the aesthetic
look of the car. The elevator supplier should fabricate the COP
with special dimensions so the joint line is eliminated.
as signal fixtures with high-contrast color from their
surroundings must be selected, push buttons should differ
strikingly from the adjacent material. Their visibility will be even
worse when standard stainless steel/silver buttons are selected for
a stainless-steel COP. Visually challenged users will have a hard
time locating the push buttons’ operable area.
While adding decoration panels to the left/right of the COP,
consideration must be made for the operability of the panel for
maintenance/repair. Hinged swing-open panels are most
convenient but require swing space at the hinge. Some elevator
suppliers provide a keyhole above the COP to keep the COP
locked. These should be closed with removable buttons in stainless
steel or steel in a color that matches the COP.
Conclusion
Interior decoration of elevator cars is not just limited to the
scope of an ID architect. It involves elaborate consideration of
various technical/aesthetic issues related to the manufacture of the
elevator equipment itself. Elevator cars must be decorated in full
consultation with elevator consultants so the concerns are
understood by the design team. The elevator consultant must be
aware of the current trends and methods in elevator decoration
and should provide practical guidance, considering both the
project requirements and concerns from the elevator manufacturer
in fulfilling them. Such “considered ID charter” for elevators will
be easy for elevator manufacturers to follow and incorporate.
Samson Babu is technical director for VTME
Vertical Transportation Systems Consultants in
Dubai. He may be contacted at email: sbabu@
vtmeconsulting.com.
available readily or even in the same country. In high-profile
projects, it is necessary to replace damaged decoration
immediately. When spare panels are available onsite, the
replacement of panels can be completed quickly.
Spares should also be considered for custom accent lighting,
speaker systems, floor lighting, handrail lighting, handrails,
suspended chandeliers, disco balls and other items that are part of
the interior decoration concept. A list of spares must be prepared
for each project, and it should consider each elevator car size
individually.
Selection of Signal Fixtures
Very rarely, the ID architect designs custom signal fixtures. In
iconic projects like the Burj Khalifa in Dubai, the elevator hall
lantern lamp is custom designed, reflecting the shape of the tower.

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Vtme rajan samson ew_june18_article lift car cab decoration

  • 1.
  • 2. by Samson Babu Elevator Cab Decoration Planning Issues How the humble cab can become impressive and unforgettable Focus on Cabs and Cab Aesthetics 90 www.elevatorworld.com • June 2018 Interior decoration and aesthetics of modern buildings and spaces play an important role, expressing the culture, value and brand identity of each building and its occupants. This mentality is often extended into the decoration of elevators. An elevator car is an uninteresting enclosed space; by decorating it beautifully, it is converted into a special space, and the elevator travel experience becomes impressive and unforgettable. Decorating an elevator car may look like an independent and easy task. However, there are various other elements that require consideration while designing and executing them. In this article, we will elaborate on the recommended practices for decorating elevator cars/entrances, while reviewing various coordination issues and code-related issues. Car Area Vs EN 81-70 Prior to embarking on adding decoration panels to the elevator car, compliance requirements with respect to EN 81-70 should be considered. On premium projects, owners prefer to provide “full wheelchair rotation” within the elevator car, and this is possible per the accessibility code with a minimum car size of 2,000 mm wide X 1,400 mm deep. If additional decoration panels are added to the car, their thickness will reduce this size, making compliance with “wheelchair rotation” unfeasible. However, if this is not avoidable, then it is preferable to select an even larger elevator car, which can both accommodate interior decoration panels and meet the dimensional requirements of EN 81-70. Interior designers often use up to 40 mm per wall for decoration panels, which includes the decoration panels and their fixing Z clips. This would mean the elevator car’s clear width will be reduced by 80 mm. It is recommended to use decoration panels with honeycomb backing, which reduce the net thickness and weight of decoration panels. Cataloged or Custom It is recommended to select interior decorations offered by elevator suppliers whenever possible. There is no match to factory-finished decoration, as it is developed and manufactured by the same elevator supplier with the same level of quality assurance as the elevator equipment itself. Perfect finishing can be expected with respect to positioning, affixation, alignment, verticality, surface waviness, gaps and corners. Leading elevator suppliers have a wide range of attractive elevator decorations, consisting of stainless steel with etched patterns, textured Type 1, 450-kg capacity Type 2, 630-kg capacity Type 3, 1,275-kg capacity 1,100-mm-wide X 1,250-mm-deep car 1,100-mm-wide X 1,400-mm-deep car 2,000-mm-wide X 1,400-mm-deep car Supports a manual wheelchair Supports a manual wheelchair Supports electric wheelchair types A and B Supports a manual wheelchair Supports electric wheelchair types A, B and C Interior decoration panels shall not reduce the clear sizes at left required by EN 81-70.
  • 3. Stiffeners at the back of car body panels A Rigidized Metals honeycomb panel Sound-deadening pads from 3M with self adhesive for car body panels Z clip mounting for the decoration panels Continued stainless steel, colored stainless steel, colored glass, printed laminate and wood laminate. In case factory-supplied finishes are selected (and especially in case of stainless-steel panels), the elevator supplier should take care to provide the required stiffeners for the panels in order to avoid drumming noises from them. This may be either a metal stiffener welded to the backside of the panel, a commercial anti-drumming coating or a self- adhesive pad attached to the backside of the panel. Car-Shell Finishes Each architect faces the question of which finish should be selected for the car shell: primed/painted or a superior finish. Because adding the decoration panels to the car shell ultimately hides its finish, it seems logical to select a primed/painted finish. However, the decoration details must be studied prior to finalizing the finish of the car shell. If there are multiple panels with gaps between them, the finish of the car shell will leak through the gaps. A similar condition exists at the corners, where the panels do not touch each other, and there are gaps at corners, exposing the finish of the car shell. In such conditions, suitable reveal strips (stainless steel or another finish) must be placed at the gaps to hide the car shell. Alternatively, the entire car shell can be in stainless steel. Materials It is essential to choose the right materials to comply with the code requirements once the decision is made to custom manufacture the interior decoration. Elevator safety codes require the decorative materials to be nonflammable with limited reaction to fire. The decorative materials for the car walls, ceiling, accessories and flooring shall comply to low smoke-emission levels, limited contribution to fire and low production of flaming droplets/particles upon exposure to fire. It is recommended to avoid uncertified, low-quality, artificial gypsum boards and products with high contents of volatile organic compounds. General Arrangement of Decoration Panels Decoration panels added to the elevator car shell may be affixed using various methods, including gluing and/or by using Z clips. It is not recommended to use Z clips made from wood. Lightweight aluminum Z clips are more durable. The decoration panels should be arranged with suitable clearances between adjacent panels to ensure easy installation/ replacement. Gaps between the panels may require special treatment, such as reveal strips. Corner posts are helpful in arranging the decoration panels with uniform dimensions with suitable clearance. Not enough clearance may cause squeaking (especially at the corners, if the decoration panels are installed without clearances) as the panels rub against each other. In many instances, interior decoration is not applied for the front return panels and car operating panels (COPs). The thickness of decoration panels should be coordinated so the COP is in line/ flush with the adjacent panels. Depending on the thickness of the decoration panels, the elevator supplier may be required to adjust its COP dimensions, and this must be coordinated early enough to avoid unsightly projections. Weight of Car Decoration Care must be taken not to add too much decoration weight to the elevator system. More decoration weight must be compensated at the counterweight side, and it would ultimately increase the motor shaft suspended load. If there is excessive decoration weight June 2018 • ELEVATOR WORLD 91
  • 4. 92 www.elevatorworld.com • June 2018 Mirror stainless-steel reveal that can be seen between wooden decoration panels Coved-end flooring eliminates the accumulation of dirt at corners. added to a nominal elevator capacity, a standard elevator machine may not be sufficient. The elevator supplier may be required to upsize the traction machine, which, in turn, would affect the shaft size, shaft layout and cost. It is recommended to limit the decoration weight as shown below. Once the installation of elevator decoration is complete, the elevator supplier must make sure that the right amount of balancing weight is added to the counterweight. Otherwise, the A guide for the limiting of decoration weight (Numbers include all decoration elements, such as car walls, car floor, car ceiling and accessories.) Elevator capacity: 800 and 1000 kg Elevator capacity: more than 1,000 kg Decoration weight limit: 300 kg Decoration weight limit: 500 kg traction machine’s motor will be overloaded. This will cause motor failure, as the motor draws more current than its optimal design limit established by the elevator manufacturer. Flooring Decoration Elevator flooring is custom to reflect and continue the flooring pattern of the elevator lobby in most modern buildings, whether residential or commercial. The flooring is not supplied by the elevator supplier. A bare platform with a space provision (floor recess) for floor finish/tiles is requested from the elevator supplier. Often, the platform received from the elevator supplier is steel, over which the floor tile is laid with a grout or glue. To reduce a drumming sound on the flooring, it is recommended to request an underlay from the elevator supplier. Such flooring includes sound-absorbent plywood underlay up to 16 mm thick affixed to the platform. It must be noted that the plywood underlay shall be fire resistant and marine-grade quality to withstand the effects of moisture and humidity. In areas such as kitchens, hospitals and laboratories, hygiene is of utmost importance. It is difficult to clean and maintain the elevator car flooring at corners and at floor-to-wall junctions. For such locations, it is recommended to use “coved ends” for the flooring, in which the flooring is gently coved onto the adjacent wall and terminated at a capping seal. Such flooring prevents accumulation of dirt and bacteria. Continued
  • 5. A disco ball and special effects inside an elevator at a LEGOLAND Hotel Specialty lighting design for elevator cars by Fujitec Specialty lighting design for elevator cars; source: www.pinterest.com/eStruc Ventilation slots exposed to public view Continued Lighting Interior-design (ID) architects also design lighting concepts and other themed special effects for elevators. Care must be taken to specify readily available fixtures, as specialty fixtures are difficult to replace. The fixtures should also be easily accessible for quick replacement and produce a minimum of 100 lux at the car floor level. Depending on project requirements, it may be required to install dimmer controls for the light fittings to allow fine tuning of lighting with respect to its surroundings. Where acrylic sheets are used as the lens for light fittings, the arrangement of the fittings should ensure there are no dark /bright spots on the acrylic lens. Acrylic sheets shall have high light- transmission capability. To avoid yellowing of acrylic sheets, those selected should be of high quality with an ultraviolet protection layer. Heat generated by lights in the elevator should also be considered to ensure the car remains cool and comfortable. Installing too many fixtures might increase the heat generated inside the elevator car, and this must be verified at the design stage. Color temperatures of 2,400-2,700 K are required. It is recommended to avoid using incandescent lamps. Similar color temperatures can be achieved without generating much heat by using extra-warm-white LED lamps and appropriate dimming controls. Certain innovative projects include lighting embedded in the flooring. This must be carefully coordinated with the elevator supplier to allow for floor recessing, wiring and lighting installation. On many projects, decorative lighting is retained for both normal and emergency (power failure) conditions. It is recommended to include an “emergency light test switch” within the car controls to periodically check if the emergency lighting is in good working condition. The elevator supplier is required to study the lighting concept and make suitable provisions for power supply and space for mounting the ballast and uninterruptible power supply unit on the car. Ventilation All elevator cars are to be provided with apertures at the upper and lower levels for natural ventilation. When adding decoration 94 www.elevatorworld.com • June 2018
  • 6. Location of COP, complying with accessibility code EN 81-70 Ventilation slots hidden within the kickplate Dome corner mirror inside elevator for wheelchair reversing; source: Safety-Security-Mirrors 96 www.elevatorworld.com • June 2018 panels to the elevator car, it is possible to block these ventilation apertures. More often, the lower-level apertures are provided within the kickplate assembly. The elevator supplier should review the interior decoration concept with the architect and should ensure the decoration panels do not block the ventilation apertures. Some elevator suppliers provide the ventilation apertures at the elevator-car entrance column (front return panel). Since the apertures are visible to public view, this can spoil the aesthetics of the elevator car. It is preferable to hide the ventilation apertures as much as possible. Emergency- and Accessibility-Related Issues The ID architect should carefully consider the disabled code requirements for elevators while developing the decoration concept. Each car is provided with an emergency-rescue opening on its roof, and any design for ceiling decoration should ensure the emergency-rescue opening is not blocked. The ceiling must be dismountable quickly, without use of special tools and without any assistance from passengers inside the elevator car. While it is often preferred to place the COPs on the front return panels, the accessibility code requires it to be located on the side panels for ease of access. Care must be taken not to place the push buttons very close to the corners but maintain a minimum of 400 mm from the corners. Similarly, the placement of handrails should comply with accessibility-code requirements (i.e., within a height of 900 mm from the finished floor). The handrail should be discontinued at the location of the COP. Though the car flooring generally follows the lobby flooring, it must be ensured the flooring offers good grip and a nonslip surface. Usage of mirrors inside the car should be considered carefully to not cause confusion for the disabled/elderly. Any mirror panel shall not continue to floor level; its bottom edge shall be a minimum of 300 mm above floor level. All mirrors used within the elevator cars should have anti-shatter safety backing. Only laminated glass should be used when using glass for the decoration of elevator cars. This is to prevent injuries that may be caused from shattering. For added strength, tempered glass panels that withstand high impact forces may be used. For smaller elevator cars, where wheelchair rotation is not possible, it is recommended to install rearview mirrors (corner dome mirrors) at the corners of the elevator car to help wheelchair users while reversing out from the elevator car upon exit. Door Panels Elevator car decoration also includes decoration concepts for the car- and landing-door panels. For custom finishes, the elevator supplier provides only primed (or stainless-steel) door panels from the factory. The special finishes are generally added to the door panel by 0.8-mm-thick door skins attached by adhesives. Care must be taken so as not to increase the weight of the door panels, as this could affect the door opening/closing performance. Especially in the case of large door sizes (such as 1,200-mm- wide and 2,400-mm-tall doors), the weight of the door in itself is great, and adding decorative skins will increase the weight of the door panels. The elevator safety code restricts the kinetic energy of a moving door panel to 10 J. In certain premium projects, fast doors with high closing/opening speeds are utilized. In such projects, increasing the weight of the door will reduce the door speed to keep the kinetic energy within the required limit. Similar to the car body panels, elevator door panels should also be fixed with stiffeners to avoid drumming sounds. Door Sills The industry standard is to provide door sills in extruded aluminum. However, it is recommended to manufacture superior finishes out of solid metal. Their description becomes, for example, “stainless-steel door sills, machined and polished.” Some elevator suppliers propose to provide aluminum door sills clad with stainless-steel sheets by local vendors. Since the addition of the sheet to the original sill reduces the door guide clearance,
  • 7. Aluminum door sill clad with stainless-steel sheet Damaged door sill with stainless-steel cladding Decorative bumper rail for passenger elevator cars Solid stainless-steel door sills, machined and polished (ARCHI-TREAD) Protective drapes to protect car interior decoration; source: Kapok88 Permanent hook installed on car panel for suspending protective drapes; source: Kapok88 Continued June 2018 • ELEVATOR WORLD 97 such practice is not recommended. Also, sills with thin cladding will suffer damage/dents with the use of trolleys. While this practice may be acceptable for light passenger use, it is not acceptable where high point/wheel loads are required (such as in freight elevators). Only solid stainless-steel door sills should be provided for use with freight elevators. Protection of Decoration Panels It is essential to prevent accidental damage to car decoration panels by users and their belongings such as luggage trolleys, strollers, wheelchairs, etc. While handrails are always installed, it is not common to provide bumper rails on decorated elevator cars. Considering the difficulty of replacing a damaged panel (especially if it is of a specialty finish and avoiding elevator downtime is critical), the ID architect may consider adding decorative bumper rails that match the elevator’s decoration theme. On some projects, the decorated passenger elevator is also used for furniture movement and/or back-of-house traffic. It is recommended to include removable protection drapes for such requirements. The cars will be provided with permanent suspension hooks/pins installed inside the car to which specially fabricated protection drapes will be attached during furniture/ trolley movement. The protection drapes will temporarily protect the panels on all sides of the elevator car and be removed prior to returning the elevator to normal passenger use.
  • 8. Hall lantern lamp with custom shape in Burj Khalifa Hall lanterns mounted directly on the transom panel without a faceplate; source: ASD/SKY Hall call station, mounted directly on lobby wall without a faceplate Having a joint line above the COP is unsightly and should be avoided. Deep textured finish for service-elevator car panes by Rigidized Metals 98 www.elevatorworld.com • June 2018 Service-Elevator Decoration Service passenger elevators are used for the vertical transportation of back-of-house support staff and equipment. Basic hairline stainless-steel finish is usually provided for their cars and doors. However, this finish cannot accommodate or withstand the abusive nature of service traffic. Dents and scratches will appear almost immediately, and the condition becomes worse as the elevator continues in service. It is recommended to use sturdier finishes for service-elevator cars and doors. Rigidized stainless-steel finish is one such finish available in a wide range of patterns. Rigidizing involves strengthening the panels by deep texturing, thereby increasing impact resistance. A rigidized finish can also hide scratches and dents. Checkered plate flooring is provided for service elevators in heavy-duty environments such as hotels. Alternatively, durable PVC tiles and stone flooring may be used. Spares Where interior decoration involves unique/ exclusive decoration, it is recommended to procure one additional set of decoration as a spare. Such specially made panels may not be
  • 9. Push buttons should have high contrast from their surroundings. Preformed snap button hole plug on a COP Different types of hole plugs; source: Farnell- Multicomp June 2018 • ELEVATOR WORLD 99 The following general interior-decoration rules apply to signal fixtures: ♦♦ Fixtures shall have screw-less affixing means. ♦♦ The location of the fixtures shall comply with accessibility requirements. ♦♦ Select signal fixtures with colors that contrast with their surroundings. ♦♦ Other than standard elevator-operation buttons, all other buttons/key switches shall be hidden in a discreet cabinet. In general, all signal fixtures have their own faceplate, which is then mounted on a surface (may be a wall or car panel). On special projects, such faceplates are not preferred. Rather, the push buttons/indicators are directly mounted on the surface. Though carrying out maintenance for such units is challenging, some high-profile hotel and corporate projects demand such arrangement. Such special projects also demand increased car clear heights, such as 2,600-2,900 mm. In its standard configuration, the COP does not continue up to and beyond the suspended ceiling, leaving a visible joint line. This is not desirable, as it spoils the aesthetic look of the car. The elevator supplier should fabricate the COP with special dimensions so the joint line is eliminated. as signal fixtures with high-contrast color from their surroundings must be selected, push buttons should differ strikingly from the adjacent material. Their visibility will be even worse when standard stainless steel/silver buttons are selected for a stainless-steel COP. Visually challenged users will have a hard time locating the push buttons’ operable area. While adding decoration panels to the left/right of the COP, consideration must be made for the operability of the panel for maintenance/repair. Hinged swing-open panels are most convenient but require swing space at the hinge. Some elevator suppliers provide a keyhole above the COP to keep the COP locked. These should be closed with removable buttons in stainless steel or steel in a color that matches the COP. Conclusion Interior decoration of elevator cars is not just limited to the scope of an ID architect. It involves elaborate consideration of various technical/aesthetic issues related to the manufacture of the elevator equipment itself. Elevator cars must be decorated in full consultation with elevator consultants so the concerns are understood by the design team. The elevator consultant must be aware of the current trends and methods in elevator decoration and should provide practical guidance, considering both the project requirements and concerns from the elevator manufacturer in fulfilling them. Such “considered ID charter” for elevators will be easy for elevator manufacturers to follow and incorporate. Samson Babu is technical director for VTME Vertical Transportation Systems Consultants in Dubai. He may be contacted at email: sbabu@ vtmeconsulting.com. available readily or even in the same country. In high-profile projects, it is necessary to replace damaged decoration immediately. When spare panels are available onsite, the replacement of panels can be completed quickly. Spares should also be considered for custom accent lighting, speaker systems, floor lighting, handrail lighting, handrails, suspended chandeliers, disco balls and other items that are part of the interior decoration concept. A list of spares must be prepared for each project, and it should consider each elevator car size individually. Selection of Signal Fixtures Very rarely, the ID architect designs custom signal fixtures. In iconic projects like the Burj Khalifa in Dubai, the elevator hall lantern lamp is custom designed, reflecting the shape of the tower.