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Testing Dynamics India
           TDI, Pune
0011 0010 1010 1101 0001 0100 1011

                                     1
                                         2
                                     4
1. Subj./
                5. Mileage
                                             Obj.
                   Test
                                          Noise Test
0011 0010 1010 1101 0001 0100 1011




          4. Brake
         Test: Wet/                                    1
                                                2. Rolling
                                                Resistance

                                                             2
                                                4
             Dry                                   Test


                              3. Ride &
                              Handling
                                 Test
Tracks used for Performance Testing

0011 0010 1010 1101 0001 0100 1011

   NCAT,                    • Subjective/ Objective Noise,
 Ahmednagar                   RR, Ride and Handling Tests


                                                1
                                                     2
   WABCO –
   TVS Test
    Track,
    Chennai                                 4
                            • Brake Test: Wet/ Dry
Public Roads for Mileage Test

  A’nagar to A’bad          • Mileage route to cover approx. 150 kms, plain
0011 0010 1010 1101 0001 0100 1011
                                 road with gradient
         & back



   A’nagar to Beed
       & back                                                 1
                                                                      2
                               • Mileage route to cover approx. 150 kms, mix
                                 road (rough & plain)




      A’nagar to
   Solapur & back
                                                        4
                               • Mileage route to cover approx. 210 kms,
                                 normal road with more traffic
Performance Testing
0011 0010 1010 1101 0001 0100 1011

                                     1
                                         2
                                     4
NCAT, Ahmednagar


0011 0010 1010 1101 0001 0100 1011




                                         1
                                             2
                                     4
WABCO – TVS Test Track, Chennai


0011 0010 1010 1101 0001 0100 1011




                                     1
                                            2
                                     4
Baramati & Yevatmal Airport



0011 0010 1010 1101 0001 0100 1011

    BARAMATI AIRPORT




                                             1
                                                    2
                                         4
                                      YEVATMAL AIRPORT
YEVATMAL AIRPORT



0011 0010 1010 1101 0001 0100 1011

                       1. The Surface is good.
                2. The length is 2100m & width 60m.
      3. The dynamic pad is 100mX150m. The surface is Asphalt.


                                                 1
                                                        2
                                             4
HANDLING TESTS

0011 0010 1010 1101 0001 0100 1011




                                      1
                                          2
                                     4
VBOX-II SX 20 HZ
   3-AXIS SLIP ANGLE SYSTEM : HANDLING
                  TRIALSC
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
VB3i-SL 100 HZ
   2-AXIS SLIP ANGLE SYSTEM : HANDLING
                         Main Features
     VBOX3i Dual Antenna has
0011 0010 1010 1101 0001 0100 1011   all the functions of
      the VBOX 3i but can additionally capture ...
                     True heading
                     Slip angle




                                                            1
                                                                2
                     Pitch angle
      Pitch          Roll Angle                            Roll
                     Yaw rate
                     Lateral velocity and




                                                      4
                     Longitudinal velocity
VideoVBOX : TRACK TESTING


0011 0010 1010 1101 0001 0100 1011




  VideoVBOX Pro 20 Hz 4 Camera

                                                         1
                                                                   2
                                          VideoVBOX Lite 10 Hz 2 Camera




              VideoVBOX Set-up Software            4
                                                   Circuit Tools Software
VBOX-II SX & VBOXMini SYSTEM :
     PERFORMANCE & MILEAGE TESTING
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
SENSOR FOR STEERING WHEEL ANGLE &
    STEERING TORQUE MEASUREMENT

0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
LASER TYRE TREAD DEPTH
       MEASUREMENT SYSTEM TACSCAN

0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
Measurements
   • Tyre Tread Depth
0011 0010 1010 1101 0001 0100 1011
      – Laser – Automatic

   • Tyre Pressure


                                     1
                                         2
      – USB Probe – Manual

   • Tyre Wear Profile
      – Laser - Automatic
   • Measurement Output
      – Thermal Printer /
        Computer Report
     © RL Capital 2011
                                     4   17
ACOUSTIC CAMERA
           Components > system set-up
0011 0010 1010 1101 0001 0100 1011
         microphone array
              ring48

                                              PC
                     video
                     camera




                                     Data recorder   1
                                                                2
                                                     4
                                     mcdRec 721      Calibration tester/
                                                     external trigger




     extra sensors
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
Determination of RR
                by
       Coast – Down Method
0011 0010 1010 1101 0001 0100 1011

                                     1
                                         2
                                     4
0011 0010 1010 1101 0001 0100 1011




                                           1
                                               2
                                     XXX


                                           4
Double Lane Change
0011 0010 1010 1101 0001 0100 1011

                                                    1
             Speeds Considered: 50, 60, 70, 80 & 90 kmph


                                                           2
                                               4
DLC: Slip Angle vs Speed

001150010 1010 1101 0001 0100 1011
 Slip Angle (deg)




                    4


                    3




                                                                 1
                                                                      2
                    2


                    1




                                                                 4
                        40   50        60                   70   80   90
                                            Speed (km ph)

                                                      XXX
DLC: Roll Angle vs Speed

                    5
 Roll Angle (deg)




                    4


                    3

0011 0010 1010 1101 0001 0100 1011
   2


                    1
                        40   50                                 60                  70             80              90

                                                                     Speed (kmph)




                                                                                                                             2
                                                                              XXX




                                                      25
                                                                                         DLC: Roll Rate vs Speed


                                                                                                                        1
                                                                                                                  4
                                  Roll Rate (deg/s)




                                                      20


                                                      15


                                                      10


                                                      5
                                                           40                 50              60                  70    80   90

                                                                                                   Speed (kmph)

                                                                                                            XXX
DLC: Yaw Rate vs Speed

                    25
 Yaw Rate (deg/s)




                    20


                    15

0011 0010 1010 1101 0001 0100 1011
                    10


                    5
                         40   50                            60                  70             80                  90

                                                                 Speed (kmph)




                                                                                                                        1
                                                                                                                             2
                                                                          XXX



                                                                                     DLC: Y_Accln vs Speed

                                                 1.0




                                                                                                              4
                                                 0.8
                                   Y_Accln (g)




                                                 0.6

                                                 0.4

                                                 0.2

                                                 0.0
                                                       40                 50              60                  70        80   90

                                                                                               Speed (kmph)

                                                                                                        XXX
Slalom
0011 0010 1010 1101 0001 0100 1011

                                                   1
              Speeds Considered: 50, 60, 70 & 80 kmph

                                                        2
                                               4
SLM: Slip Angle vs Speed

                     10
0011 0010 1010 1101 0001 0100 1011
                     8
  Slip Angle (deg)




                     6

                     4




                                                                1
                                                                    2
                     2

                     0
                          40   50                60            70   80




                                                               4
                                            Speed (kmph)

                                                      XXX
SLM: Roll Angle vs Speed

                    10

                    8
 Roll Angle (deg)




                    6

                    4
0011 0010 1010 1101 0001 0100 1011
                    2

                    0
                         40   50                                     60               70               80

                                                                Speed (kmph)




                                                                                                                1
                                                                                                                     2
                                                                          XXX



                                                                                     SLM: Roll Angle vs Speed




                                                                                                            4
                                                      10

                                                      8
                                   Roll Angle (deg)




                                                      6

                                                      4

                                                      2

                                                      0
                                                           40                   50                60            70   80

                                                                                             Speed (kmph)

                                                                                                       XXX
SLM: Yaw Rate vs Speed

                    35
 Yaw Rate (deg/s)




                    30


                    25
0011 0010 1010 1101 0001 0100 1011
                    20


                    15
                         40   50                                 60                  70                   80

                                                            Speed (kmph)




                                                                                                               1
                                                                                                                    2
                                                                      XXX



                                                                                 SLM: Y_Accln vs Speed




                                                                                                     4
                                                 1.2

                                                 1.0
                                   Y_Accln (g)




                                                 0.8

                                                 0.6

                                                 0.4

                                                 0.2

                                                 0.0
                                                       40                   50                 60              70   80

                                                                                          Speed (kmph)

                                                                                                    XXX
gg Diagram
0011 0010 1010 1101 0001 0100 1011

                                     1
                                         2
                                     4
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
Understeer – Oversteer Characteristics

        Method: Constant Circle with Acceleration




                                               2
        Radius Considered: 30 m
0011 0010 1010 1101 0001 0100 1011

                                          1
        Procedure: Accelerate the vehicle from 30
        kmph to 50 kmph in 3rd gear



                                      4
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
Steering Pad
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
Acceleration test
 Run num   Speed(km/h)   Time(s)   Dist(m)   Longacc(m/s²)
    1           0            0        0          4.01
    1          10          0.53     0.69         7.41
0011 0010 1010 1101 0001 0100 1011
    1          20          0.95     2.49         4.32
    1          30          1.79      8.4         2.98
    1          40          2.75     17.64        3.81
    1          50          3.83     31.36        1.95
    1          60          5.23     52.63        1.95
    1          70          7.05     85.64        1.75
    1          80          9.31    132.82        1.03




                                                                      1
                                                                          2
    1          90         12.29    203.31        1.03
    1          100        16.47    313.71        0.82

    2          0           0          0          4.73
    2         10         0.51       0.69         5.56




                                                                      4
    2         20         1.13       3.37         3.5
    2         30         2.09      10.04         2.98
    2         40         3.09      19.81         3.81
    2         50         4.16      33.47         1.65
    2         60         5.58      55.08         1.54
    2         70         7.51      90.02         1.44
    2         80          9.9      139.93        0.82
    2         90         13.4      222.56        0.82
    2         100        18.41     355.46        1.44
Brake Test: Dry


0011 0010 1010 1101 0001 0100 1011




                                              1
                                                  2
                                              4
Brake Test: Wet


0011 0010 1010 1101 0001 0100 1011




                                             1
                                                 2
                                             4
0011 0010 1010 1101 0001 0100 1011




                   Mileage Test
                                     1
                                         2
                                     4
High – Way Route (A’nagar – A’bad)


0011 0010 1010 1101 0001 0100 1011




                                        1
                                                2
                                     4
Rough Road (A’nagar – Beed)

0011 0010 1010 1101 0001 0100 1011




                                        1
                                             2
                                     4
City Route (Pune)


0011 0010 1010 1101 0001 0100 1011




                                           1
                                               2
                                           4
All India Climate Map
                   Jan      Feb       Mar       April     May       June      July      Aug       Sep       Oct       Nov       Dec
     Tamilnadu     Winter   Winter   Summer    Summer    Summer    Summer    Summer    Summer    Summer    Monsoon   Monsoon   Monsoon
       Kerala      Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon
0011Karnataka 1010 Winter Summer Summer Summer Monsoon
     0010 Winter 1101 0001 0100 1011                                         Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon
         AP        Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon
        Goa        Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
     Maharastra    Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
         MP        Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
      Gujrarat     Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter




                                                                                                                            2
        Bihar      Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter




                                                                                                           1
       Orissa      Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
     West Bengal   Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
         UP        Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
        Delhi      Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
      Rajastan     Winter   Winter   Summer    Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Winter    Winter    Winter




                                                                                                  4
      Haryana      Winter   Winter   Summer    Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
       Punjab      Winter   Winter   Summer    Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
         HP        Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
        J&K        Winter   Winter   Summer    Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter    Winter
       Sikkim      Winter   Winter   Monsoon   Monsoon   Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
     Meghalaya     Winter   Winter   Summer    Summer    Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
       Assam       Winter   Winter   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
      Arunachal    Winter   Winter   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
      Nagaland     Winter   Winter   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
      Manipur      Winter   Winter   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
       Tripura     Winter   Winter   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter

      Mizoram      Winter   Winter   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Monsoon   Winter    Winter
VEHICLE DURABILITY TEST CONDITIONS
  VEHICLE DURABILITY TEST
  CONDITIONS
0011 0010 1010 1101 0001 0100 1011
  HEAVY TRAFFIC : Mumbai, Ahemdabad, Delhi,
  Bangalore

  HIGH HUMIDITY : Mumbai, Gujarat Coastal,
  Bhuvaneshwar, Kolkatta, Chennai, Goa,




                                                 1
                                                     2
  Mangalore

  HEAVY RAIN : Mumbai, Ratnagiri, Goa, Kerala,
  Chennai (Post Monsoon), Kolkatta




                                                 4
  HIGH TEMPERATURE : Jaisalmer, Delhi, Agra,
  Gwalior, Bhopal, Nagpur

  DUST : Dhule, Jalgoan, Jaipur (Sand Dust)

  LOW FUEL QUALITY : Rural Area
All India Durability Route
                                                                   ALL INDIA ROUTE
0011 0010 1010 1101 0001 0100 1011                                                          TOTAL
                                DAYS            SELECTED                 ROAD TYPE           KM        START       END


                                                 ROUTE                    TERRAIN           PER DAY   ALTITUDE   ALTITUDE


                                 1     PUNE - TO - VADODARA          NATIONAL HIGHWAY         600       528        220
                                 2     VADODARA - TO - JASALMER                               710




                                                                                     1
                                                                                                      2
                                 3     JASALMER - TO - DELHI                                  800
                                 4     DELHI CITY ROUTE                                       200
                                       DELHI - TO - SHIMLA -            HIGH ALTITUDE
                                 5     ROTANG PASS                       (HILLY AREA)         650       220        4095
                                                                        HIGH ALTITUDE
                                       ROHTANG PASS - TO - DELHI




                                                                          4
                                 6                                       (HILLY AREA)         500       4095       220
                                                                       PLAIN ROAD WITH
                                       DELHI-GWALIOR - INDORE
                                 7                                     NOMINAL GHATS          800       220        490
                                       INDORE - NAGPUR -
                                                                     DECENDING ALTITUDE
                                 8     HYDERABAD                                              930       490         5
                                 9     HYDERABAD - CHENNAI                                    690
                                 10    CHENNAI CITY                                           200
                                 11    CHENNAI - TO - OOTY          EASTERN COSTAL REGION     540        5         600
                                 12    OOTY - TO - MANGALORE         DECENDING ALTITUDE       640       600         34
                                       MANGALORE - GOA - MAHAD
                                                                    WESTERN COSTAL REGION
                                 13    - PUNE                                                 750        34        528

                                                                                            8010
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
IDIADA – TDI PARTNERSHIP
     IDIADA Technical Courses : Course on Advanced Driving Techniques


0011 0010 1010 1101 0001 0100 1011




                                                        1
                                                                2
                                                   4
IDIADA – TDI PARTNERSHIP
  IDIADA Technical Courses : Course on Advanced Driving Techniques
CONTENT :                                                       METHODOLOGY :
0011 0010 1010 1101 0001 0100 1011
This course offers a Unique Opportunity to improve your
Driving Abilities in order to perform Handling Evaluation or    Madras Motor Race Track (MMRT)
Testing with a good level of control and safety. Although       provides an excellent enviroment for Driving
this course is mainly Practical with numerous driving           Training practices and for vehicle evaluation
sessions on Specific Tracks, the theory around Driving




                                                                                  1
                                                                                               2
Techniques will also be explained for the best understanding    TVS Wabco for both Wet and Dry Brake test
of vehicle reactions and control. As well as improving the      handling, including different mu value tracks
driving abilities, the course aims to enable attendees to       for Braking techniques. After theoretical
better feel the car and therefore develop                       classes where groundings in driving techniques
their sensitivity to be able to perform Subjective Assessment   will be presented, the attendees will have the




                                                                          4
of Vehicle Ride and Handling.                                   opportunity to put the theory into practice
                                                                thanks to numerous exercises reproducing a
ATTENDEES :                                                     wide variety of manoeuvres on the relevant test
This course is designed for any Professional Driver willing     tracks. The theoretical classes will be given by
to acquire more confidence when driving a car or to better      highly qualified staff, with certified driving
assess the performance of a car. Whether you are an             levels (additionally with prestigious careers in
Experienced Driver or you are New in this area, the course      World Motor Sport competition) and with
will allow you to better understand the language used by        extensive experience in chassis development
professionals to describe the Ride and Handling                 and evaluation.
Performance of a vehicle and most of all to acquire the level
of control necessary to feel comfortable when driving at the    FEE : Rs.1,20,000.00 (tax as applicable) for 3
limit.                                                          Day Couarse
0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
PROJECTS COMPLETED
   SOLAR RADIANCE MEASUREMENT : We have completed Phase-I of Measurement of
                                   Solar Radiance in a Moving Vehicle for Hybrid
0011 0010 1010 1101 0001 0100 1011
                                   Vehicle
  BENCH MARKING OF TOYOTA ALTIS : Performance & Handling Tests. Test Ground
                                   TOYOTA Track.

   TYRE MILEAGE: Completed 20,000 / 40,000 KM for Cars, MUV, & Vans




                                                                     1
                                                                              2
   CITY CYCLE TEST FOR 6 BIKES: 6 Bikes driven on same routes at different timings to
    monitor the change in Speed Vs Time study, Gear Change, Shock Absorber Displacement




                                                               4
  BENCH MARKING OF TOYOTA INNOVA & FORTUNER : Performance &
  Handling Tests. Test Ground TOYOTA Track

  PERFORMANCE TESTING FOR VESPA : Performance & City Cycle Tests.

  COASTDOWN TESTING FOR PREMIER : Coastdown Tests

  TYRE EVALUATION FOR APOLLO TYRES : Handling Tests
  .
0011 0010 1010 1101 0001 0100 1011




     Testing Equipment’s &
     Measuring Instruments           1
                                         2
                                     4
TESTING EQUIPMENTS
 VBOX-II 20 Hz System : Performance Testing
 VBOX-II SL3 20 Hz 3-Axis System : Handling
0011 0010 1010 1101 0001 0100 1011

  Trials which gives you Roll, Pitch, & YAW
VideoVBOX 20 Hz : VBOX with 2 Video Camera’s &

                                              1
                                                   2
  Audio Input, suitable to monitor some event during
  Testing




                                         4
VBOXMini & PerformanceBox : Long Endurance
  Testing
TAC SCAN (Laser Tyre Depth Measurement):
  Specially for Tyre Mileage Tests
TESTING EQUIPMENTS

    Laser Displacement Sensor : Non-Contact
0011 0010 1010 1101 0001 0100 1011
     LVDT, to measure Suspension displacement
    Sensors: Infra red Temp Sensors, Gyros,




                                            2
     Accelerometers, Photo sensors, etc..

                                      1
    Evec Sensor : Ride Comfort Measurement




                                     4
    Data Analysis Software’s : VBOXTools
    Acoustic Camera: Noise Image
    Other Equipment’s : will be hired whenever
     required
Tyre Pressure Gauge

0011 0010 1010 1101 0001 0100 1011




                                           1
                                               2
                                       4
NSD Measurement Gauge


0011 0010 1010 1101 0001 0100 1011




                                            1
                                                    2
      Shore A Hardness Gauge


                                       4
Wheel Balancing

     • Hunter GSP 9200 balancer with servo drive & smart weight
0011 0010 1010 1101 dynamic and static imbalance periodically.
        to measure 0001 0100 1011




                                                   1
                                                          2
                                               4
Wheel Alignment


0011 0010 1010 1101 Picture Perfect
   Hunter DSP 600 0001 0100 1011   aligner with digital imaging
  technology for periodically alignment checkup.




                                                       1
                                                                  2
                                                  4
0011 0010 1010 1101 0001 0100 1011
                                     Vehicle Parked for NSD Measurement




                                                    1
                                                            2
Dead – Load Bags used for Payload




                                               4
GARAGE & PARKING SPACE

0011 0010 1010 1101 0001 0100 1011




                                     1
                                         2
                                     4
Thank You
0011 0010 1010 1101 0001 0100 1011




                                      • Contact Details:

                                              1
                                                    2
                              • Testing Dynamics India
                        • testingdynamics@gmail.com




                                           4
                          • ashish@testingdynamics.in
                    • Ashish Samant: +91 9890188926
                       • Office Tel. No.: 020-66747085

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Testing Dynamics India 2012

  • 1. Testing Dynamics India TDI, Pune 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 2. 1. Subj./ 5. Mileage Obj. Test Noise Test 0011 0010 1010 1101 0001 0100 1011 4. Brake Test: Wet/ 1 2. Rolling Resistance 2 4 Dry Test 3. Ride & Handling Test
  • 3. Tracks used for Performance Testing 0011 0010 1010 1101 0001 0100 1011 NCAT, • Subjective/ Objective Noise, Ahmednagar RR, Ride and Handling Tests 1 2 WABCO – TVS Test Track, Chennai 4 • Brake Test: Wet/ Dry
  • 4. Public Roads for Mileage Test A’nagar to A’bad • Mileage route to cover approx. 150 kms, plain 0011 0010 1010 1101 0001 0100 1011 road with gradient & back A’nagar to Beed & back 1 2 • Mileage route to cover approx. 150 kms, mix road (rough & plain) A’nagar to Solapur & back 4 • Mileage route to cover approx. 210 kms, normal road with more traffic
  • 5. Performance Testing 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 6. NCAT, Ahmednagar 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 7. WABCO – TVS Test Track, Chennai 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 8. Baramati & Yevatmal Airport 0011 0010 1010 1101 0001 0100 1011 BARAMATI AIRPORT 1 2 4 YEVATMAL AIRPORT
  • 9. YEVATMAL AIRPORT 0011 0010 1010 1101 0001 0100 1011 1. The Surface is good. 2. The length is 2100m & width 60m. 3. The dynamic pad is 100mX150m. The surface is Asphalt. 1 2 4
  • 10. HANDLING TESTS 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 11. VBOX-II SX 20 HZ 3-AXIS SLIP ANGLE SYSTEM : HANDLING TRIALSC 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 12. VB3i-SL 100 HZ 2-AXIS SLIP ANGLE SYSTEM : HANDLING Main Features  VBOX3i Dual Antenna has 0011 0010 1010 1101 0001 0100 1011 all the functions of the VBOX 3i but can additionally capture ...  True heading  Slip angle 1 2  Pitch angle Pitch  Roll Angle Roll  Yaw rate  Lateral velocity and 4  Longitudinal velocity
  • 13. VideoVBOX : TRACK TESTING 0011 0010 1010 1101 0001 0100 1011 VideoVBOX Pro 20 Hz 4 Camera 1 2 VideoVBOX Lite 10 Hz 2 Camera VideoVBOX Set-up Software 4 Circuit Tools Software
  • 14. VBOX-II SX & VBOXMini SYSTEM : PERFORMANCE & MILEAGE TESTING 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 15. SENSOR FOR STEERING WHEEL ANGLE & STEERING TORQUE MEASUREMENT 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 16. LASER TYRE TREAD DEPTH MEASUREMENT SYSTEM TACSCAN 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 17. Measurements • Tyre Tread Depth 0011 0010 1010 1101 0001 0100 1011 – Laser – Automatic • Tyre Pressure 1 2 – USB Probe – Manual • Tyre Wear Profile – Laser - Automatic • Measurement Output – Thermal Printer / Computer Report © RL Capital 2011 4 17
  • 18. ACOUSTIC CAMERA Components > system set-up 0011 0010 1010 1101 0001 0100 1011 microphone array ring48 PC video camera Data recorder 1 2 4 mcdRec 721 Calibration tester/ external trigger extra sensors
  • 19. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 20. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 21. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 22. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 23. Determination of RR by Coast – Down Method 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 24. 0011 0010 1010 1101 0001 0100 1011 1 2 XXX 4
  • 25. Double Lane Change 0011 0010 1010 1101 0001 0100 1011 1 Speeds Considered: 50, 60, 70, 80 & 90 kmph 2 4
  • 26. DLC: Slip Angle vs Speed 001150010 1010 1101 0001 0100 1011 Slip Angle (deg) 4 3 1 2 2 1 4 40 50 60 70 80 90 Speed (km ph) XXX
  • 27. DLC: Roll Angle vs Speed 5 Roll Angle (deg) 4 3 0011 0010 1010 1101 0001 0100 1011 2 1 40 50 60 70 80 90 Speed (kmph) 2 XXX 25 DLC: Roll Rate vs Speed 1 4 Roll Rate (deg/s) 20 15 10 5 40 50 60 70 80 90 Speed (kmph) XXX
  • 28. DLC: Yaw Rate vs Speed 25 Yaw Rate (deg/s) 20 15 0011 0010 1010 1101 0001 0100 1011 10 5 40 50 60 70 80 90 Speed (kmph) 1 2 XXX DLC: Y_Accln vs Speed 1.0 4 0.8 Y_Accln (g) 0.6 0.4 0.2 0.0 40 50 60 70 80 90 Speed (kmph) XXX
  • 29. Slalom 0011 0010 1010 1101 0001 0100 1011 1 Speeds Considered: 50, 60, 70 & 80 kmph 2 4
  • 30. SLM: Slip Angle vs Speed 10 0011 0010 1010 1101 0001 0100 1011 8 Slip Angle (deg) 6 4 1 2 2 0 40 50 60 70 80 4 Speed (kmph) XXX
  • 31. SLM: Roll Angle vs Speed 10 8 Roll Angle (deg) 6 4 0011 0010 1010 1101 0001 0100 1011 2 0 40 50 60 70 80 Speed (kmph) 1 2 XXX SLM: Roll Angle vs Speed 4 10 8 Roll Angle (deg) 6 4 2 0 40 50 60 70 80 Speed (kmph) XXX
  • 32. SLM: Yaw Rate vs Speed 35 Yaw Rate (deg/s) 30 25 0011 0010 1010 1101 0001 0100 1011 20 15 40 50 60 70 80 Speed (kmph) 1 2 XXX SLM: Y_Accln vs Speed 4 1.2 1.0 Y_Accln (g) 0.8 0.6 0.4 0.2 0.0 40 50 60 70 80 Speed (kmph) XXX
  • 33. gg Diagram 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 34. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 35. Understeer – Oversteer Characteristics Method: Constant Circle with Acceleration 2 Radius Considered: 30 m 0011 0010 1010 1101 0001 0100 1011 1 Procedure: Accelerate the vehicle from 30 kmph to 50 kmph in 3rd gear 4
  • 36. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 37. Steering Pad 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 38. Acceleration test Run num Speed(km/h) Time(s) Dist(m) Longacc(m/s²) 1 0 0 0 4.01 1 10 0.53 0.69 7.41 0011 0010 1010 1101 0001 0100 1011 1 20 0.95 2.49 4.32 1 30 1.79 8.4 2.98 1 40 2.75 17.64 3.81 1 50 3.83 31.36 1.95 1 60 5.23 52.63 1.95 1 70 7.05 85.64 1.75 1 80 9.31 132.82 1.03 1 2 1 90 12.29 203.31 1.03 1 100 16.47 313.71 0.82 2 0 0 0 4.73 2 10 0.51 0.69 5.56 4 2 20 1.13 3.37 3.5 2 30 2.09 10.04 2.98 2 40 3.09 19.81 3.81 2 50 4.16 33.47 1.65 2 60 5.58 55.08 1.54 2 70 7.51 90.02 1.44 2 80 9.9 139.93 0.82 2 90 13.4 222.56 0.82 2 100 18.41 355.46 1.44
  • 39. Brake Test: Dry 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 40. Brake Test: Wet 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 41. 0011 0010 1010 1101 0001 0100 1011 Mileage Test 1 2 4
  • 42. High – Way Route (A’nagar – A’bad) 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 43. Rough Road (A’nagar – Beed) 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 44. City Route (Pune) 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 45. All India Climate Map Jan Feb Mar April May June July Aug Sep Oct Nov Dec Tamilnadu Winter Winter Summer Summer Summer Summer Summer Summer Summer Monsoon Monsoon Monsoon Kerala Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon 0011Karnataka 1010 Winter Summer Summer Summer Monsoon 0010 Winter 1101 0001 0100 1011 Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon AP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Goa Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter Maharastra Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter MP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter Gujrarat Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter 2 Bihar Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter 1 Orissa Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter West Bengal Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter UP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter Delhi Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter Rajastan Winter Winter Summer Summer Summer Summer Monsoon Monsoon Monsoon Winter Winter Winter 4 Haryana Winter Winter Summer Summer Summer Summer Monsoon Monsoon Monsoon Winter Winter Winter Punjab Winter Winter Summer Summer Summer Summer Monsoon Monsoon Monsoon Winter Winter Winter HP Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter J&K Winter Winter Summer Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Winter Sikkim Winter Winter Monsoon Monsoon Summer Summer Monsoon Monsoon Monsoon Monsoon Winter Winter Meghalaya Winter Winter Summer Summer Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter Assam Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter Arunachal Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter Nagaland Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter Manipur Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter Tripura Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter Mizoram Winter Winter Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Monsoon Winter Winter
  • 46. VEHICLE DURABILITY TEST CONDITIONS VEHICLE DURABILITY TEST CONDITIONS 0011 0010 1010 1101 0001 0100 1011 HEAVY TRAFFIC : Mumbai, Ahemdabad, Delhi, Bangalore HIGH HUMIDITY : Mumbai, Gujarat Coastal, Bhuvaneshwar, Kolkatta, Chennai, Goa, 1 2 Mangalore HEAVY RAIN : Mumbai, Ratnagiri, Goa, Kerala, Chennai (Post Monsoon), Kolkatta 4 HIGH TEMPERATURE : Jaisalmer, Delhi, Agra, Gwalior, Bhopal, Nagpur DUST : Dhule, Jalgoan, Jaipur (Sand Dust) LOW FUEL QUALITY : Rural Area
  • 47. All India Durability Route ALL INDIA ROUTE 0011 0010 1010 1101 0001 0100 1011 TOTAL DAYS SELECTED ROAD TYPE KM START END ROUTE TERRAIN PER DAY ALTITUDE ALTITUDE 1 PUNE - TO - VADODARA NATIONAL HIGHWAY 600 528 220 2 VADODARA - TO - JASALMER 710 1 2 3 JASALMER - TO - DELHI 800 4 DELHI CITY ROUTE 200 DELHI - TO - SHIMLA - HIGH ALTITUDE 5 ROTANG PASS (HILLY AREA) 650 220 4095 HIGH ALTITUDE ROHTANG PASS - TO - DELHI 4 6 (HILLY AREA) 500 4095 220 PLAIN ROAD WITH DELHI-GWALIOR - INDORE 7 NOMINAL GHATS 800 220 490 INDORE - NAGPUR - DECENDING ALTITUDE 8 HYDERABAD 930 490 5 9 HYDERABAD - CHENNAI 690 10 CHENNAI CITY 200 11 CHENNAI - TO - OOTY EASTERN COSTAL REGION 540 5 600 12 OOTY - TO - MANGALORE DECENDING ALTITUDE 640 600 34 MANGALORE - GOA - MAHAD WESTERN COSTAL REGION 13 - PUNE 750 34 528 8010
  • 48. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 49. IDIADA – TDI PARTNERSHIP IDIADA Technical Courses : Course on Advanced Driving Techniques 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 50. IDIADA – TDI PARTNERSHIP IDIADA Technical Courses : Course on Advanced Driving Techniques CONTENT : METHODOLOGY : 0011 0010 1010 1101 0001 0100 1011 This course offers a Unique Opportunity to improve your Driving Abilities in order to perform Handling Evaluation or Madras Motor Race Track (MMRT) Testing with a good level of control and safety. Although provides an excellent enviroment for Driving this course is mainly Practical with numerous driving Training practices and for vehicle evaluation sessions on Specific Tracks, the theory around Driving 1 2 Techniques will also be explained for the best understanding TVS Wabco for both Wet and Dry Brake test of vehicle reactions and control. As well as improving the handling, including different mu value tracks driving abilities, the course aims to enable attendees to for Braking techniques. After theoretical better feel the car and therefore develop classes where groundings in driving techniques their sensitivity to be able to perform Subjective Assessment will be presented, the attendees will have the 4 of Vehicle Ride and Handling. opportunity to put the theory into practice thanks to numerous exercises reproducing a ATTENDEES : wide variety of manoeuvres on the relevant test This course is designed for any Professional Driver willing tracks. The theoretical classes will be given by to acquire more confidence when driving a car or to better highly qualified staff, with certified driving assess the performance of a car. Whether you are an levels (additionally with prestigious careers in Experienced Driver or you are New in this area, the course World Motor Sport competition) and with will allow you to better understand the language used by extensive experience in chassis development professionals to describe the Ride and Handling and evaluation. Performance of a vehicle and most of all to acquire the level of control necessary to feel comfortable when driving at the FEE : Rs.1,20,000.00 (tax as applicable) for 3 limit. Day Couarse
  • 51. 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 52. PROJECTS COMPLETED  SOLAR RADIANCE MEASUREMENT : We have completed Phase-I of Measurement of Solar Radiance in a Moving Vehicle for Hybrid 0011 0010 1010 1101 0001 0100 1011 Vehicle BENCH MARKING OF TOYOTA ALTIS : Performance & Handling Tests. Test Ground TOYOTA Track.  TYRE MILEAGE: Completed 20,000 / 40,000 KM for Cars, MUV, & Vans 1 2  CITY CYCLE TEST FOR 6 BIKES: 6 Bikes driven on same routes at different timings to monitor the change in Speed Vs Time study, Gear Change, Shock Absorber Displacement 4 BENCH MARKING OF TOYOTA INNOVA & FORTUNER : Performance & Handling Tests. Test Ground TOYOTA Track PERFORMANCE TESTING FOR VESPA : Performance & City Cycle Tests. COASTDOWN TESTING FOR PREMIER : Coastdown Tests TYRE EVALUATION FOR APOLLO TYRES : Handling Tests .
  • 53. 0011 0010 1010 1101 0001 0100 1011 Testing Equipment’s & Measuring Instruments 1 2 4
  • 54. TESTING EQUIPMENTS VBOX-II 20 Hz System : Performance Testing VBOX-II SL3 20 Hz 3-Axis System : Handling 0011 0010 1010 1101 0001 0100 1011 Trials which gives you Roll, Pitch, & YAW VideoVBOX 20 Hz : VBOX with 2 Video Camera’s & 1 2 Audio Input, suitable to monitor some event during Testing 4 VBOXMini & PerformanceBox : Long Endurance Testing TAC SCAN (Laser Tyre Depth Measurement): Specially for Tyre Mileage Tests
  • 55. TESTING EQUIPMENTS Laser Displacement Sensor : Non-Contact 0011 0010 1010 1101 0001 0100 1011 LVDT, to measure Suspension displacement Sensors: Infra red Temp Sensors, Gyros, 2 Accelerometers, Photo sensors, etc.. 1 Evec Sensor : Ride Comfort Measurement 4 Data Analysis Software’s : VBOXTools Acoustic Camera: Noise Image Other Equipment’s : will be hired whenever required
  • 56. Tyre Pressure Gauge 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 57. NSD Measurement Gauge 0011 0010 1010 1101 0001 0100 1011 1 2 Shore A Hardness Gauge 4
  • 58. Wheel Balancing • Hunter GSP 9200 balancer with servo drive & smart weight 0011 0010 1010 1101 dynamic and static imbalance periodically. to measure 0001 0100 1011 1 2 4
  • 59. Wheel Alignment 0011 0010 1010 1101 Picture Perfect Hunter DSP 600 0001 0100 1011 aligner with digital imaging technology for periodically alignment checkup. 1 2 4
  • 60. 0011 0010 1010 1101 0001 0100 1011 Vehicle Parked for NSD Measurement 1 2 Dead – Load Bags used for Payload 4
  • 61. GARAGE & PARKING SPACE 0011 0010 1010 1101 0001 0100 1011 1 2 4
  • 62. Thank You 0011 0010 1010 1101 0001 0100 1011 • Contact Details: 1 2 • Testing Dynamics India • testingdynamics@gmail.com 4 • ashish@testingdynamics.in • Ashish Samant: +91 9890188926 • Office Tel. No.: 020-66747085