Smart manufacturing technique in industry 4.0

1. DIGITAL TWIN
YONG, SEMIFORTE

2. SENSOR MAKES ‘SMART’
Gartner 預估， 到了 2020 年全球將有超過 200 億個連網感測器和端點 ，
並可能會有數十億個物件擁有數位分身。

3. SMART CONNECTED DEVICES
台積電董事長張忠謀先生說：「下一個big thing為物聯網，將是未來五到十年內，成長最快速的產業，要好好掌握住機會。」
Michael Porter: 第三波由IT驅動的浪潮是IT已經結合在產品本身了. 結合了感測器, 處理器, 軟硬體結合, 通常透過藍芽, ZeeBee或是WiFi還有聯網功能. 可以看成有個微型電腦隱身
在產品之中, 然後產品連網到產品的雲端儲存並分析產品產生的資訊, 這樣的方式大幅地增進了產品的性能和應用的想像, 大量的數據分析回饋的結果又形成產品的大幅進步!

4. DIGITAL TWIN
• Digitalization era: Being
a fast distruptor or being
distrupted to your
business – Simens PLM
• The value of digital
twin depends on how
closely the digital twin
can represent the
product, the factory, the
production.

5. DESIGN, BUILD,
OPERATE
• DIGITAL PRODUCT TWIN,
DIGITAL,
• DIGITAL PRODUCTION TWIN,
• DIGITAL PERFORMANCE TWIN

6. • ONE OF THE MOST COMPLICATED
MANUFACTURING FACTORY
• IT’S TIME NOW. semiconductor
industry has helped to create all of
the enabling technology: the
compute power, the networking
and networking standards
• Self-optimize and quick react.
We’ve reached the point where we
can collect data from a widespread
sensor network along with tool-
health data and we can then feed
this data into digital twin so that it
can be applied to more intelligent
SEMICONDUCTOR
INDUSTRY

7. a combination of Build(Yield) + Operation data to create a digital
twin
– the virtual representation of your entire factory operation
Digital Twin Solution provider: collects, analyzes and learns
from the extensive amount of information that a fab generates
Fab Operation
data
Build (Yield)
data. Planning
. Forecast
. Reporting
. Process
Flow
. delivery
. Yield
. Failure
. defectivity
. Tool
. Inline
BUILD (FAB)
DESIGN
OPERAT
E

8. OPERATE: SMART SCHEDULING
• Smart scheduling
permits factory-wide
optimization to
maximize productivity.
• ROI: optimally perform
PM (preventive
maintenance), max
output, on-time delivery

9. REFERENCES
• https://www.plm.automation.siemens.com/global/en/our-
story/glossary/digital-twin/24465
• http://blog.semi.org/technology-trends/smart-
manufacturing-and-digital-twins-for-the-semiconductor-
industry
• https://hbr.org/2014/11/how-smart-connected-products-
are-transforming-competition