The energy dilemma poses a significant challenge, especially to U.S.-based industrial end users. How will rising energy prices and increased carbon emissions restrictions impact operational costs in the future? How can energy control and forecasting increase efficiency and build a competitive advantage? This presentation explores energy dashboards as a solution and educate you on the ISO 50001 standard and what it takes to comply.
2. Agenda
1 The Energy Dilemma
2 From Power Distribution to the Smart Grid
3 Solutions in Energy Management- EcoStruxure
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2
3. The energy dilemma is here to stay
The facts The need
Energy demand CO2 emissions to
By 2050 avoid dramatic climate
Electricity by 2030 changes by 2050
Source: IEA 2007
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 3
4. The To ~9B ….
Drivers: ~7B today….
Global GDP Growth
+78% over 14 years….
+83% over 6 years!
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 4
5. The energy dilemma is here to stay
The facts The need
Energy demand CO2 emissions to
By 2050 avoid dramatic climate
Electricity by 2030 changes by 2050
Source: IEA 2007
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 5
6. The energy dilemma is here to stay
The facts The need
Energy demand CO2 emissions to
By 2050 avoid dramatic climate
Electricity by 2030 changes by 2050
Source: IEA 2007
Increased Conflicts for
Frequent Rising
Emissions resource access
power outages energy prices
Control & control
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 6
7. Impact: US Industrials
Energy Price Trends
** US EIA: Energy Price Volatility Table
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 7
8. Impact: US Industrials
Energy Price Trends
** US EIA: Energy Price Volatility Table
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 8
9. Impact: US Industrials
Energy Price Trends
** US EIA: Energy Price Volatility Table
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 9
10. Impact: US Industrials
Energy Price Trends
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2012
Standard 100212– 10
11. Impact: US Industrials
Energy Price Trends
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2012
Standard 100212– 11
12. Impact: US Industrials
Energy Price Trends
What’s happening to
Energy Prices Post-
Recession?
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2012
Standard 100212– 12
13. Post-Recession Price Trends
US Natural Gas Price Forecast*
***
+150% in
4years
+3% / year**
-3% / year**
*NYMEX forecast, using 50% probability table
**annualized from 2009 proportion: http://www.eia.doe.gov/cneaf/electricity/epm/table1_1.html
***http://www.eia.gov/energy_in_brief/renewable_electricity.cfm
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 13
14. Impact: US Industrials
Comparing % US Energy Consumption with % Population
1 600
50
14
1 400
Average Power per Capita
1 2 00 (Watts per Person)
1 000
0
85
5
77
800
0
70
600
400
5
27
0
20
2 00
50
0
India Mexic o China EU Russia Japan USA
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2012
Standard 100212– 14
15. Impact: US Industrials
Comparing % US Energy Consumption with % Population
1 600
50
14
1 400
Average Power per Capita
1 2 00 (Watts per Person)
1 000
0
85
5
77
800
0
70
600
400
5
27
0
20
2 00
50
0
India Mexic o China EU Russia Japan USA
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 15
16. Impact: US Industrials
Comparing % US Energy Consumption with % Population
1 600
50
14
1 400
Average Power per Capita
1 2 00 (Watts per Person)
1 000
0
85
5
77
800
0
70
600
400
5
27
0
20
2 00
50
0
India Mexic o China EU Russia Japan USA
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 16
17. Impact: US Industrials
Comparing % US Energy Consumption with % Population
1 600
50
14
1 400
Average Power per Capita
1 2 00 (Watts per Person)
1 000
0
85
5
77
800
0
70
600
400
5
27
0
20
2 00
50
0
India Mexic o China EU Russia Japan USA
USA Industrials Hyper-Sensitive to increases in Energy Prices !
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 17
18. Impact: US Industrials
Example: Iron/Steel Mills
Other
Coal
1% 1 4% Fuel Oil
1%
Electricity
2 9%
Natl Gas
55%
Forms of
Energy
Consumed
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 18
19. Impact: US Industrials
Example: Iron/Steel Mills
Other
11%
Other
Coal
1% 1 4% Fuel Oil
Process
1%
Heating
43%
Electricity
2 9%
Machine Drive
Natl Gas
46%
55%
Forms of Share of Electrical
Energy Energy Consumed
Consumed
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 19
20. Impact: US Industrials
Example: Iron/Steel Mills
90% of energy consumed is in the PROCESS !
Other
Focus of Energy Managers 11%
Other
Coal
1% 1 4% Fuel Oil
Process
1%
Heating
43%
Electricity
2 9%
Machine Drive
Natl Gas
46%
55%
Forms of Share of Electrical
Energy Energy Consumed
Consumed
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 20
21. The solution is a combination of
cleaner generation and efficiency
● Over 50% of CO2 emission abatement will be from end use efficiency
World energy-related CO2 emissions abatement
Stabilize greenhouse emissions to 450ppm
Source: World Energy Outlook 2009, OECD / IEA
Schneider Electric - Industry Business – Industrial Energy Management and and Emerging ISO50001 Standard– 2012
Schneider Electric - Industry Business – Industrial Energy Management Emerging ISO50001 Standard 100212– 2012 21
22. How to Increase supply and Decrease
emissions? Efficiency counts triple!
Coal
100 units 35 units 33 units
1 unit saved at 3 units of primary
point of use energy not consumed
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 22
23. Other Drivers for Efficiency
Beyond Energy Costs and The Environment:
• Minimize Risks
• Regulation
• Disruption
• Employee Retention
•Emerging Talent
• Public Relations
•Green Branding
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 23
24. Agenda
1 The Energy Dilemma
2 From Power Distribution to the Smart Grid
3 Solutions in Energy Management- EcoStruxure
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 24
25. The Jurassic Grid
old-style power distribution
Centralised
Generation
Residential
Industry
Building
Datacenter
Transmission Distribution Commercial & Industrial
• Central production adapting to demand • Production / consumption balance done by
variation integrated utility companies
• Top-down energy flow • Rather passive users
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2012
Standard 100212– 25
26. Active energy management
is about being smart grid ready
Demand / supply mgt :
Active Energy Efficiency
Energy visibility
Energy control & optimisation
Centralised
2
Generation
Electric Vehicles &
3 Energy Storage
Residential
Industry
Building
Datacenter
Transmission Distribution Commercial & Industrial
Renewable
Energy Decentralised
Plants Communication and Generation
1
4 software at all levels of
the “Smart Grid”
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 2012
Standard 100212– 26
27. Jurassic Energy Management Techniques
1 Find out what the challenge is… Energy audit
& metering
Passive Energy Efficiency Active Energy Management
2 3 Optimise through 4
Monitor,
Fix the basics automation &
maintain, improve
regulation
Low consumption devices, Solutions in : Metering, monitoring and
insulation material, power Industrial Automation, consulting services, EM analysis
factor correction building management, software
power management, lighting
control
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 27
28. Jurassic Energy Management Techniques
1 Find out what the challenge is… Energy audit
& metering
Passive Energy Efficiency Active Energy Management
2 3 Optimise through 4
Monitor, maintain,
Fix the basics automation &
improve
regulation
Low consumption devices, Solutions in : Metering, monitoring and
insulation material, power Industrial Automation, consulting services, EM analysis
factor correction building management, software
power management, lighting
control
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 28
29. Jurassic Energy Management Techniques
1 Find out what the challenge is… Energy audit
& metering
Passive Energy Efficiency Active Energy Management
2 3 Optimise through 4
Monitor,
Fix the basics automation &
maintain, improve
regulation
Low consumption devices, Solutions in : Metering, monitoring and
insulation material, power Industrial Automation, consulting services, EM analysis
factor correction building management, software
power management, lighting
control
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 29
30. Active Energy Management:
The fastest way to save on energy, curb CO2 emissions
and reduce operation cost
Energy audit
1 Find out what the challenge is… & metering
Passive Energy Efficiency Active Energy Management
2 3 Optimise through 4 Monitor,
Fix the basics automation & maintain,
regulation improve
Low consumption devices, Solutions in : Metering, monitoring and
insulation material, power Industrial Automation, consulting services, EM analysis
factor correction building management, software
power management, lighting
control
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 30
31. Applies to all Facility Types
Supervision
Energy &
Advanced
Enterprise portal Services
Power
management
Process
& Machines
management
IT / Server
Room
management
Building
management
Security
management
Supervision
Supervision
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 31
32. Combining Energy Data for Active Energy
Management
Plant energy management
MES & Information management
Plant supervision
Process Automation
Machine control
Motor control
Electrical distribution
Power monitoring & control
Security
Access control
Critical Power
Interoperability and openness
Simple Integration to third party systems
Safety Efficiency Productivity
● Critical power ● Up to 30% energy savings ● Maximize output
● Process control ● Capex & Opex reduction ● Improved workforce
● Safety systems (SIL*) utilization & performance
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 32
33. Not all Energy Management Dashboards
are the Same!
Enterprise-Level
Monthly data: Purchasing records, efficiency
projects, sustainability metrics
Multi-Site Operations
Daily data, correlation with production count, site-by-site
benchmarking
Single-Site Operations
Hourly data, process inputs, correlation with process variables
Control-Level
Instantaneous readings, operator alarms, idle state control
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 33
40. Key Takeaways
•The Energy Crisis is significant AND relevant to US
Manufacturers—now is the time to act
•Industrial Efficiency alone must contribute 50% of the
Solution
•Traditional audit and fix the basics approach targets
only 10% of the consumption
•A comprehensive active energy management system
gives visibility and context for continuous improvement—
like your financial controls
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 40
42. International Organization for
Standardization
Worldwide Adoption of ISO 14001
25,000
● Develops standards for industry
●ISO 9001 – Quality Management
Systems 20,000
●ISO 14001 – Environmental
Management Systems
– 108% year-over-year 15,000
adoption growth rate
● Standards are widely accepted 10,000
1 year after ISO50001 implementation: 5,000
915 sites certified…
…matching adoption rate of ISO140001
0
1995 1996 1997 1998 1999 2000
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 42
43. What is ISO 50001?
● Standard for Energy Management Systems
● EnMS vs. EMS
●EnMS refers to a management system that
meets the requirements of ISO 50001
●An Energy Management System (EMS)
refers to a software that enables energy
optimization by use of temperature
setbacks, occupancy controls, or other
control functions
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 43
45. How is ISO 50001 different from
LEED?
● LEED
● Pertains to the physical characteristics of the building and the installed
conservation measures
● ISO 50001
● Concentrates the management policies and procedures to generate efficient
operation in the years to come
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 45
46. What Can Receive ISO 50001
Certification?
● The Energy Management System (EnMS) receives the certification
● Client defines the scope and boundary for the EnMS
● An entire corporation
● A segment or group of facilities
● A single facility or campus
● A portion of the facility or campus
● A “light bulb”
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 46
47. Superior Energy Performance
● SEP was released in early 2012
● ISO 50001 certification is a requirement
● Offers four sectors
● Industrial
● Commercial
● Transportation
● Utility
A GRADING system for Performance Improvement
5%=Silver, 10%=Gold, 15%=Platinum
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 47
48. Benefits of ISO 50001
● Facilitates a detailed study of significant energy consumers
●Uncovers far more than a traditional energy audit
●Encourages process experts to reevaluate process in detail
●Guides the energy expert and process experts to reach optimal process
parameters
● Sets up a robust management and documentation system that can be highly
leveraged for other benefits
● Reinforces corporate brand as one that is sustainable and environmentally
responsible
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 48
50. Anatomy of the standard
Plan Do Check Act
Noncomformities,
Establish an Control of
Energy Review Correction, and
Energy Baseline Documents
Prevention
Establish Energy
Establish an Operations Management
Performance
Energy Policy Control Review
Indicators (EnPIs)
Energy
Legal Evaluation of Control of
Management
Requirements Compliance Records
Action Plan
Design Implementation Internal Audits Documentation
Competence, Monitoring,
Procurement of
Training and Measurement, Communication
Energy Services
Awareness Analysis
Click on individual requirements to learn more
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 50
54. Phase 2 – Energy Review
● Conduct utilities analysis
● Identify Significant Energy Users (SEUs)
● For each SEU
● Develop Energy
Conservation Measures
● Create metering plan
● Identify operating parameters
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 54
59. Case Study
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 59
60. Smyrna, TN Plant
● ISO 50001 certified EnMS
● Awaiting SEP Audit
● Will qualify for SEP Platinum with 18%
reduction
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 60
61. Smyrna, TN Plant
● Paint line Results (Significant Energy User)
● VFDs on washer pumps
● Turned off IR ovens (10% of gas use)
● Hook burn-off temperature set to 1,500 degrees when 1,200 degrees would
suffice
● Other Benefits
● Drying ovens were being left on at night
● New HVAC units were not commissioned properly
● Procurement specifications did not require high efficient equipment
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 61
67. Establish Energy Back to menu
Performance Indicators (EnPIs)
Identify EnPIs appropriate for • Wh per Widget
monitoring and measuring its • kWh per gallon
energy performance. • kWh per ton
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 67
72. Documentation Back to menu
The organization should establish, implement and maintain information, in
paper, electronic or any other medium, to describe the core elements of the
EnMS and their interaction.
Schneider Electric - Industry Business – Industrial Energy Management and Emerging ISO50001 Standard– 2012 72