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Manufacturing Competitiveness of Indian States
                                                      Amit Kapoor & Anshul Pachouri




Institute for Competitiveness, India is an independent, international initiative centred in India, dedicated to enlarging and disseminating the body of research and
knowledge on competition and strategy, pioneered over the last 25 years by Professor M.E. Porter of the Institute for Strategy and Competitiveness, Harvard Business
School (ISC, HBS), USA. Institute for Competitiveness, India works in affiliation with ISC, HBS, USA to offer academic & executive courses, conduct indigenous research
and provide advisory services to corporate and Government within the country. The institute studies competition and its implications for company strategy; the
competitiveness of nations, regions & cities; suggests and provides solutions for social problems. Institute for Competitiveness, India brings out India City
Competitiveness Report, India State Competitiveness Report, India Economic Quarterly, Journal of Competitiveness and funds academic research in the area of strategy &
competitiveness. To know more about the institute write to us at info@competitiveness.in.
What is Competitiveness



                                         Prosperity




                                         Productivity      Competitiveness




                                     Innovative Capacity




© Institute for Competitiveness, India
Defining Competitiveness


      •     Competitiveness is determined by the productivity (value per unit of input) with which a nation or region
            uses its human, capital and natural resources. Productivity sets a nation’s or region’s standard of living
            (wages, returns on capital, returns on natural resources)
             – Productivity depends both on the value of products and services as well as the efficiency with which
                  they are produced
             – It is not what industries a nation or region competes in that matters for prosperity, but how firms
                  compete in those industries
             – Productivity in a nation or region is a reflection of what both domestic firms choose to do in that
                  location. The location of ownership is secondary for national prosperity
             – The productivity of local industries is fundamental to competitiveness, just not that of traded
                  industries




      •     Nations and regions compete in offering the most productive environment for business
      •     The public and private sectors should play different but interrelated roles in creating a productive
            economy




© Institute for Competitiveness, India & Michael. E. Porter
Indicators and Enablers of Manufacturing
Competitiveness

                                                             Productivity




                 Presence
                 of                 Gross             Value         Investment   Technology     Innovation
                 Suppliers        Output per        Added per          in the    Sophisticati    & Patents
                 and                 firm            Worker            sector        on
                 Related
                 Clusters




                                          Competitive Business Environment


© Institute for Competitiveness, India & Michael E. Porter
Levels of Influence on the Business
Environment: Manufacturing
                                                         Context for
                                                         Firm Strategy
                                                         and Rivalry
                                              National
                                              Cheap Imports from other economies,
                                              Incentives for manufacturing
            Factor                            Regional                                        Demand
            Conditions                        State tax policy                                Conditions

National
Availability of skilled labor
Force, land, power, technological                                                   National
advancement                                              Related and                Growing Population. Rising Income
Regional                                                 Supporting                 Levels
Local public education system;                                                      Regional
Vocational Training
                                                         Industries                 Price competitiveness, Distribution
                                             Regional
                                             Suppliers; Clusters and Logistics
                                             Partners




© Institute for Competitiveness, India & Michael E. Porter
Manufacturing Sector in India


      •    Manufacturing sector is the backbone of Indian economy which has the potential
           of creating millions of job opportunities and helping in poverty reduction in the
           country.
      •     Its importance can be realized by the fact that manufacturing sector employs
           around 9% of the total workforce estimated around 36 million workforce
           combining organized and unorganized sector.
      •     For the past 20 years, the share of India’s manufacturing in World’s manufacturing
           has increased by just 1% and is 1.3% in 2010.
      •     The manufacturing sector of the country is suffering from low labour productivity,
           shortage of skilled manpower, unsophisticated technology, high taxes,
           unsupportive policies & cheap imports from other economies.




© Institute for Competitiveness, India
Contribution of Manufacturing in GDP


                                                        % Contribution of Manufacturing in GDP
      17.0
                                                       16.4
      16.5                                      16.2                                                                                16.1
                                                                                                                             16.0
      16.0                                                    15.8                                                                                15.9 15.8
                                                                                                                                           15.8

      15.5                                                           15.2          15.3                               15.3
                                                                                                 15.2          15.1
                                         15.1                                                           15.0
             14.9
      15.0                                                                  14.8          14.8
                    14.4          14.5
      14.5
                           14.1
      14.0

      13.5

      13.0

      12.5
             1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011



         • It is interesting to note that the percentage contribution of manufacturing in GDP has remained nearly constant to 15-
         16% for the past twenty years.

         • This shows that the potential contribution of manufacturing in GDP is yet to achieve.




© Institute for Competitiveness, India & RBI
% Contribution in GDP – Sector-wise

                    % Contribution in GDP-India(1991)                    % Contribution in GDP-India (2010)




                    19.8                                                           14.6
                                   31.4                                  20.2
                                                  Agriculture                                         Agriculture
             14.9
                                                  Services                                            Services
                                                                  15.9
                                                  Manufacturing                                       Manufacturing
                                                  Industry                                            Industry
                                                                                     65.2
                           48.8




© Institute for Competitiveness, India & RBI
World Manufacturing

          % Contribution in World Manufacturing (1991)                                      % Share in World Manufacturing (2010)




                                                Latin America &                                                            Latin America &
                                                Caribbean                                            5.8                   Caribbean
                         6.3
                                                European Union                                                             European Union
          23.1                                                                       24.3
                                                India                                                            20.9      India


                                                China                                                                      China
                               33.0
            2.9                                                                                            1.8
              0.8                                                                             13.7
                                                United States                                                              United States




        • The contribution of Europe in World Manufacturing has decreased from 33% in 1991 to 20.9% in 2010. This significant
        decline has come at the cost of rising China whose contribution in World manufacturing has reached 13.7% in 2010from
        merely 2.9% in 1991.

        • India on the other hand is just able to increase its share by merely 1% in the past 20 years and was 1.8% in 2010.




© Institute for Competitiveness, India & World Bank Database
World Manufacturing


          7000


          6000


          5000
                                                                                                             Latin America & Caribbien
          4000                                                                                               EU
                                                                                                             India
          3000
                                                                                                             China
          2000                                                                                               US
                                                                                                             World
          1000


             0




        • Per capita Manufacturing GDP of China had increased by 8 times from 1991 and reached 806 US$ in 2010 while India
        had just reached 112 US$ in 2010.

        • China may be succeed to capture the world manufacturing but still its per capita manufacturing GDP is still far behind
        US which is 6147 US$ in 2010




© Institute for Competitiveness, India & World Bank Database
Manufacturing in India : Situation

                                   2000000


                                   1800000                                                                                TN


                                   1600000
                                                                                                                 MH
                                   1400000
           Total Persons Engaged




                                   1200000                                                  GJ
                                                                                                   AN
                                   1000000


                                    800000                              KA    UP
                                                           HR
                                    600000                      WB           PB

                                                                KE RJ
                                    400000
                                                  UK MP
                                                  OR
                                                  CH
                                                  JH
                                                   AS DL
                                    200000      HP
                                            GO BH
                                             JK
                                            TR
                                           ME
                                           NA
                                           MN
                                         0
                                             0              5000             10000               15000            20000   25000   30000
                                                                                     Total Number of Factories




© Institute for Competitiveness, India, Data Source: ASI
Gross Output at Factory Level

                                                      12         BH


                                                      10                                                                         Size of the Bubble denotes the Gross
         Gross Output/ Fixed Capital ( Per Factory)




                                                                DL
                                                                                                                                 Output ( Per Factory)

                                                      8                                        GO
                                                                     KE    JK
                                                           NA
                                                                                                     UK
                                                      6 MN                                 HR
                                                                      PB    AS         WB MP
                                                                                           MH
                                                                                                HP
                                                                                       ME
                                                                                      UP     KA           GJ     CH
                                                                           TNAN
                                                                              RJ
                                                      4                                                                 JH
                                                                                                                                                                        OR
                                                                TR
                                                      2


                                                      0
                   -500                                    0                    500            1000              1500                2000            2500               3000   3500
                                                      -2
                                                                                                      Fixed Capital ( Per Factory)



         • The two states Maharashtra and Gujarat together forms the 34% of the total Gross output in the manufacturing sector
         of the country which makes them manufacturing giants of India.

         • In states like Bihar, the firms are found to be very efficient in using their capital and are producing more than 10 times
         the gross output on their fixed investments.




© Institute for Competitiveness, India, Data Source: ASI
Total Output - Input

                                     1.8
                                                       UK
                                     1.6 ME
                                         TR     HP
                                            JK      JHOR
                                         NA            CH
                                     1.4 MN GO             RJ               KA                                                           MH
                                                          MP                 AN
         Totao Output/ Total Input




                                               DL             PB   HR        UP                TN                                GJ
                                                BHAS    KE         WB
                                     1.2

                                      1

                                     0.8

                                     0.6

                                     0.4

                                     0.2

                                      0
                                           0       50000      100000    150000    200000      250000        300000   350000   400000   450000   500000
                                                                                     Total Inputs ( Rs in Crore)



              • The manufacturing sector of Uttarakhand is best able to use its inputs in an efficient manner and has Outputs/Input
              ratio of 1.6.

              • The lowest Output-Input Ratio is found is Bihar which is 1.17 and needs to be addressed.




© Institute for Competitiveness, India, Data Source: ASI
State-wise Manufacturing Growth

                                                  30.0                                                GO
                                                                                                       GJ             JH
         % Contribution of Manufacturing in GDP




                                                  25.0


                                                                                      TN                                                                  CH
                                                  20.0                                                                     KA
                                                                                        MH HR
                                                                                                                 PB                                 OR
                                                  15.0                                 UK                             UP
                                                                                                            RJ
                                                                                HP           AN
                                                                     MP           AS
                                                                                   WB
                                                  10.0
                                                                            DL                   KE                   JK
                                                                                                                 BH
                                                   5.0                                SK              TR
                                                                                 AP                                   NA

                                                   0.0
                                                         0.0   2.0        4.0              6.0               8.0           10.0    12.0    14.0   16.0   18.0   20.0
                                                                                                            CAGR Manufacturing (2006-10)



         • In states like Goa, Gujarat and Jharkhand, manufacturing contributes to nearly 27% of the total GDP which makes it
         extremely important for these states to focus on developing policies to foster the development of this sector.

         • It is interesting to note that manufacturing sector in Odisha and Chhattisgarh had grown by more than 16% against the
         overall India’s manufacturing growth rate 9.3% for the past five years and driving the future growth of these states.




© Institute for Competitiveness, India, Data Source: ASI
Manufacturing: Areas of Concern


      •    Manufacturing in India today requires urgent attention of the policymakers to
           address the challenges both at the macro and micro level.
      •    There is need to reduce the tax burden especially on the MSME sector to improve
           their profitability.
      •    More support to enhance the skills of the workers and technology up-gradation is
           needed from the government. India itself is a very big market due to high demand
           of manufactured products.
      •     The cost of production has reached extremely high levels with the rising land cost
           in India which needs to be checked.
      •    The high power costs, lower efficiency and declining availability of quality labor are
           affecting competitiveness of the Indian manufacturing sector.
      •    Indian manufacturing players needs to pitch on the quality of the product in the
           western markets rather than focusing too much on the price competition from
           China.




© Institute for Competitiveness, India
Policy Imperatives

      •    The government should adopt the cluster based development strategy to maintain
           the high growth in the manufacturing sector.
      •    The government needs to develop strategic policy framework to identify and
           develop innovative clusters which have the great potential in exports and can
           generate more employment.
      •    There is need to develop investment mechanism to foster public private
           partnerships to invest in the sick clusters and focus on improving their productivity.
      •    State specific approach towards enhancing the manufacturing competitiveness
           needs to be adopted.
      •    The clusters which are not export oriented needs to be analyzed that where they
           can fit in the global value chain of manufacturing.
      •    The manufacturing clusters in India need more marketing and brand building
           assistance to improve their export competitiveness in comparison to other
           competitors like China.




© Institute for Competitiveness, India
Manufacturing Competitiveness Strategy
for States

        Each state is at the different stage of development in the manufacturing industry and therefore different strategies need to
        be adopted to improve the manufacturing competitiveness.


        Strong Manufacturing States – Innovation Driven Strategy

        These states need to move towards more technological advancement to improve their efficiency in
        production. These states should invest in developing advanced skill-sets for manufacturing and become
        more export competitive.

        Weaker Manufacturing States- Clusters Development Strategy

        These states should adopt the cluster based approach focusing on the MSME sector. They need to give
        more incentives to the industry in terms of tax, power costs and logistics and try to facilitate more private
        investments in the sector.

        Medium Manufacturing States- Factors Driven Strategy

        These states need to focus in lowering down the costs of inputs of production, develop right set of skills
        and talent and remove barriers in doing business. The states should initiate public private partnership
        mechanism to attract investments and improve productivity.




© Institute for Competitiveness, India
Categorization of States


        Strong Manufacturing States

        Gujarat, Maharashtra, Tamil Nadu, Karnataka, Andhra Pradesh, Goa, Haryana, Jharkhand



        Medium Manufacturing States

        Chhattisgarh, Himachal Pradesh, Madhya Pradesh, Odisha, Punjab, Rajasthan, Uttar Pradesh,
        Uttarakhand


        Weaker Manufacturing States

        Tripura, Sikkim, Nagaland, Kerala, Jammu and Kashmir, Delhi, Bihar, Assam, West-Bengal




© Institute for Competitiveness, India
© Institute for Competitiveness, India

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Manufacturing Competitiveness

  • 1. Manufacturing Competitiveness of Indian States Amit Kapoor & Anshul Pachouri Institute for Competitiveness, India is an independent, international initiative centred in India, dedicated to enlarging and disseminating the body of research and knowledge on competition and strategy, pioneered over the last 25 years by Professor M.E. Porter of the Institute for Strategy and Competitiveness, Harvard Business School (ISC, HBS), USA. Institute for Competitiveness, India works in affiliation with ISC, HBS, USA to offer academic & executive courses, conduct indigenous research and provide advisory services to corporate and Government within the country. The institute studies competition and its implications for company strategy; the competitiveness of nations, regions & cities; suggests and provides solutions for social problems. Institute for Competitiveness, India brings out India City Competitiveness Report, India State Competitiveness Report, India Economic Quarterly, Journal of Competitiveness and funds academic research in the area of strategy & competitiveness. To know more about the institute write to us at info@competitiveness.in.
  • 2. What is Competitiveness Prosperity Productivity Competitiveness Innovative Capacity © Institute for Competitiveness, India
  • 3. Defining Competitiveness • Competitiveness is determined by the productivity (value per unit of input) with which a nation or region uses its human, capital and natural resources. Productivity sets a nation’s or region’s standard of living (wages, returns on capital, returns on natural resources) – Productivity depends both on the value of products and services as well as the efficiency with which they are produced – It is not what industries a nation or region competes in that matters for prosperity, but how firms compete in those industries – Productivity in a nation or region is a reflection of what both domestic firms choose to do in that location. The location of ownership is secondary for national prosperity – The productivity of local industries is fundamental to competitiveness, just not that of traded industries • Nations and regions compete in offering the most productive environment for business • The public and private sectors should play different but interrelated roles in creating a productive economy © Institute for Competitiveness, India & Michael. E. Porter
  • 4. Indicators and Enablers of Manufacturing Competitiveness Productivity Presence of Gross Value Investment Technology Innovation Suppliers Output per Added per in the Sophisticati & Patents and firm Worker sector on Related Clusters Competitive Business Environment © Institute for Competitiveness, India & Michael E. Porter
  • 5. Levels of Influence on the Business Environment: Manufacturing Context for Firm Strategy and Rivalry National Cheap Imports from other economies, Incentives for manufacturing Factor Regional Demand Conditions State tax policy Conditions National Availability of skilled labor Force, land, power, technological National advancement Related and Growing Population. Rising Income Regional Supporting Levels Local public education system; Regional Vocational Training Industries Price competitiveness, Distribution Regional Suppliers; Clusters and Logistics Partners © Institute for Competitiveness, India & Michael E. Porter
  • 6. Manufacturing Sector in India • Manufacturing sector is the backbone of Indian economy which has the potential of creating millions of job opportunities and helping in poverty reduction in the country. • Its importance can be realized by the fact that manufacturing sector employs around 9% of the total workforce estimated around 36 million workforce combining organized and unorganized sector. • For the past 20 years, the share of India’s manufacturing in World’s manufacturing has increased by just 1% and is 1.3% in 2010. • The manufacturing sector of the country is suffering from low labour productivity, shortage of skilled manpower, unsophisticated technology, high taxes, unsupportive policies & cheap imports from other economies. © Institute for Competitiveness, India
  • 7. Contribution of Manufacturing in GDP % Contribution of Manufacturing in GDP 17.0 16.4 16.5 16.2 16.1 16.0 16.0 15.8 15.9 15.8 15.8 15.5 15.2 15.3 15.3 15.2 15.1 15.1 15.0 14.9 15.0 14.8 14.8 14.4 14.5 14.5 14.1 14.0 13.5 13.0 12.5 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 • It is interesting to note that the percentage contribution of manufacturing in GDP has remained nearly constant to 15- 16% for the past twenty years. • This shows that the potential contribution of manufacturing in GDP is yet to achieve. © Institute for Competitiveness, India & RBI
  • 8. % Contribution in GDP – Sector-wise % Contribution in GDP-India(1991) % Contribution in GDP-India (2010) 19.8 14.6 31.4 20.2 Agriculture Agriculture 14.9 Services Services 15.9 Manufacturing Manufacturing Industry Industry 65.2 48.8 © Institute for Competitiveness, India & RBI
  • 9. World Manufacturing % Contribution in World Manufacturing (1991) % Share in World Manufacturing (2010) Latin America & Latin America & Caribbean 5.8 Caribbean 6.3 European Union European Union 23.1 24.3 India 20.9 India China China 33.0 2.9 1.8 0.8 13.7 United States United States • The contribution of Europe in World Manufacturing has decreased from 33% in 1991 to 20.9% in 2010. This significant decline has come at the cost of rising China whose contribution in World manufacturing has reached 13.7% in 2010from merely 2.9% in 1991. • India on the other hand is just able to increase its share by merely 1% in the past 20 years and was 1.8% in 2010. © Institute for Competitiveness, India & World Bank Database
  • 10. World Manufacturing 7000 6000 5000 Latin America & Caribbien 4000 EU India 3000 China 2000 US World 1000 0 • Per capita Manufacturing GDP of China had increased by 8 times from 1991 and reached 806 US$ in 2010 while India had just reached 112 US$ in 2010. • China may be succeed to capture the world manufacturing but still its per capita manufacturing GDP is still far behind US which is 6147 US$ in 2010 © Institute for Competitiveness, India & World Bank Database
  • 11. Manufacturing in India : Situation 2000000 1800000 TN 1600000 MH 1400000 Total Persons Engaged 1200000 GJ AN 1000000 800000 KA UP HR 600000 WB PB KE RJ 400000 UK MP OR CH JH AS DL 200000 HP GO BH JK TR ME NA MN 0 0 5000 10000 15000 20000 25000 30000 Total Number of Factories © Institute for Competitiveness, India, Data Source: ASI
  • 12. Gross Output at Factory Level 12 BH 10 Size of the Bubble denotes the Gross Gross Output/ Fixed Capital ( Per Factory) DL Output ( Per Factory) 8 GO KE JK NA UK 6 MN HR PB AS WB MP MH HP ME UP KA GJ CH TNAN RJ 4 JH OR TR 2 0 -500 0 500 1000 1500 2000 2500 3000 3500 -2 Fixed Capital ( Per Factory) • The two states Maharashtra and Gujarat together forms the 34% of the total Gross output in the manufacturing sector of the country which makes them manufacturing giants of India. • In states like Bihar, the firms are found to be very efficient in using their capital and are producing more than 10 times the gross output on their fixed investments. © Institute for Competitiveness, India, Data Source: ASI
  • 13. Total Output - Input 1.8 UK 1.6 ME TR HP JK JHOR NA CH 1.4 MN GO RJ KA MH MP AN Totao Output/ Total Input DL PB HR UP TN GJ BHAS KE WB 1.2 1 0.8 0.6 0.4 0.2 0 0 50000 100000 150000 200000 250000 300000 350000 400000 450000 500000 Total Inputs ( Rs in Crore) • The manufacturing sector of Uttarakhand is best able to use its inputs in an efficient manner and has Outputs/Input ratio of 1.6. • The lowest Output-Input Ratio is found is Bihar which is 1.17 and needs to be addressed. © Institute for Competitiveness, India, Data Source: ASI
  • 14. State-wise Manufacturing Growth 30.0 GO GJ JH % Contribution of Manufacturing in GDP 25.0 TN CH 20.0 KA MH HR PB OR 15.0 UK UP RJ HP AN MP AS WB 10.0 DL KE JK BH 5.0 SK TR AP NA 0.0 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 20.0 CAGR Manufacturing (2006-10) • In states like Goa, Gujarat and Jharkhand, manufacturing contributes to nearly 27% of the total GDP which makes it extremely important for these states to focus on developing policies to foster the development of this sector. • It is interesting to note that manufacturing sector in Odisha and Chhattisgarh had grown by more than 16% against the overall India’s manufacturing growth rate 9.3% for the past five years and driving the future growth of these states. © Institute for Competitiveness, India, Data Source: ASI
  • 15. Manufacturing: Areas of Concern • Manufacturing in India today requires urgent attention of the policymakers to address the challenges both at the macro and micro level. • There is need to reduce the tax burden especially on the MSME sector to improve their profitability. • More support to enhance the skills of the workers and technology up-gradation is needed from the government. India itself is a very big market due to high demand of manufactured products. • The cost of production has reached extremely high levels with the rising land cost in India which needs to be checked. • The high power costs, lower efficiency and declining availability of quality labor are affecting competitiveness of the Indian manufacturing sector. • Indian manufacturing players needs to pitch on the quality of the product in the western markets rather than focusing too much on the price competition from China. © Institute for Competitiveness, India
  • 16. Policy Imperatives • The government should adopt the cluster based development strategy to maintain the high growth in the manufacturing sector. • The government needs to develop strategic policy framework to identify and develop innovative clusters which have the great potential in exports and can generate more employment. • There is need to develop investment mechanism to foster public private partnerships to invest in the sick clusters and focus on improving their productivity. • State specific approach towards enhancing the manufacturing competitiveness needs to be adopted. • The clusters which are not export oriented needs to be analyzed that where they can fit in the global value chain of manufacturing. • The manufacturing clusters in India need more marketing and brand building assistance to improve their export competitiveness in comparison to other competitors like China. © Institute for Competitiveness, India
  • 17. Manufacturing Competitiveness Strategy for States Each state is at the different stage of development in the manufacturing industry and therefore different strategies need to be adopted to improve the manufacturing competitiveness. Strong Manufacturing States – Innovation Driven Strategy These states need to move towards more technological advancement to improve their efficiency in production. These states should invest in developing advanced skill-sets for manufacturing and become more export competitive. Weaker Manufacturing States- Clusters Development Strategy These states should adopt the cluster based approach focusing on the MSME sector. They need to give more incentives to the industry in terms of tax, power costs and logistics and try to facilitate more private investments in the sector. Medium Manufacturing States- Factors Driven Strategy These states need to focus in lowering down the costs of inputs of production, develop right set of skills and talent and remove barriers in doing business. The states should initiate public private partnership mechanism to attract investments and improve productivity. © Institute for Competitiveness, India
  • 18. Categorization of States Strong Manufacturing States Gujarat, Maharashtra, Tamil Nadu, Karnataka, Andhra Pradesh, Goa, Haryana, Jharkhand Medium Manufacturing States Chhattisgarh, Himachal Pradesh, Madhya Pradesh, Odisha, Punjab, Rajasthan, Uttar Pradesh, Uttarakhand Weaker Manufacturing States Tripura, Sikkim, Nagaland, Kerala, Jammu and Kashmir, Delhi, Bihar, Assam, West-Bengal © Institute for Competitiveness, India
  • 19. © Institute for Competitiveness, India