1. NIFT BANGALORE
SPREADING & CUTTING OF APPAREL PRODUCTS
(Cut Order Plan)
RAJEEV SHARAN
5/5/2010
FACULTY IN-CHARGE
Ms. JONALEE D. BAJPAI
DEPARTMENT OF FASHION TECHNOLOGY

2. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Order Specification Sheet
Sl. No Specification Name
1 Client KOUTONS
2 Garment type Men’s Sleeve less Jacket
3 Style ref. JacSty112-A098887
4 Fabric Shell fabric- blended polyester fabric ,
Lining fabric:- Quilted nylon fabric ,
nylon pocket fabric
5 Colors White, blue, red & green
6 Fabric type Symmetrical
7 Fabric supplier Indian Rayon ltd.
Order quantity ratio
Size S M L XL XXL
Quantity 640 1280 3760 1280 640
Ratio 1 2 4 2 1
Color ratio (in each size)
Color White Blue Red Green
Ratio 2 3 4 1
Fabric consumption
Size S M L XL XXL
Fabric 2m 2.2m 2.4m 2.5m 2.6m
Important instructions
Maximum Number of Plies in 1 lay: (80 ±2)
End Allowances: 4 cm per ply
Maximum Lay Length: 10m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

3. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Fabric savings:
1way marker 1%
2 way marker 2%
3 way marker 3%
4 way marker 5%
5 way marker 6%
6 way marker 7%
Cost of fabric: 180Rs/m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

4. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Cut order plan
For Red:
Order quantity
Size S M L XL XXL
Quantity 256 512 1024 512 256
M L L XL 80 plies 5 spread
M L L XL 56 plies 2 spread
S S XXL XXL 78 plies 1 spread
S S XXL XXL 50 plies 1 spread
For Blue:
Order quantity
Size S M L XL XXL
Quantity 192 284 568 284 192
M L L XL 80 plies 3 spread
M L L XL 44 plies 1 spread
S S XXL XXL 48 plies 2 spread
For White:
Order quantity
Size S M L XL XXL
Quantity 128 256 512 256 128
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

5. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
M L L XL 78 plies 2 spread
M L L XL 50 plies 2 spread
S S XXL XXL 64 plies 1 spread
For Green:
Order quantity
Size S M L XL XXL
Quantity 64 128 256 128 64
M L L XL 78 plies 1 spread
M L L XL 50 plies 1 spread
S S XXL XXL 32 plies 1 spread
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

6. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Costing
M L L XL 9.5 m
S S XXL XXL 9.2 m
 For red:
Marker length:
Lay (1-7): 9.5*(95/100)
= 9.025 m
= 9.03 m
Lay (8-9): 9.2*(95/100)
=8.74 m
Ply length:
Lay (1-7): 9.03+0.04
= 9.07 m
Lay (8-9): 8.74+0.04
=8.78 m
Lay length:
Lay (1-5): 9.07*80
= 725.6 m
Lay (6-7): 9.07*56
= 507.92 m
Lay (8): 8.78*78
= 684.84 m
Lay (9): 8.78*59
= 439.00 m
Fabric required:
((725.60*5) + (507.92*2) + 684.84 + 439.00)
=5757.68 m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

7. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Fabric cost
(5757.68*180)
=10, 36,382.40 Rs.
 For Blue:
Marker length:
Lay (1-4): 9.5*(95/100)
= 9.025 m
= 9.03 m
Lay (5-6): 9.2*(95/100)
=8.74 m
Ply length:
Lay (1-4): 9.03+0.04
= 9.07 m
Lay (5-6): 8.74+0.04
=8.78 m
Lay length:
Lay (1-3): 9.07*80
= 725.6 m
Lay (4): 9.07*44
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

8. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
= 409.08 m
Lay (5-6): 8.78*48
= 421.44 m
Fabric required:
((725.60*3) + (421.44*2) + 409.08)
=3428.76 m
Fabric cost
(3428.76*180)
= 617176.8 Rs.
 For White:
Marker length:
Lay (1-4): 9.5*(95/100)
= 9.025 m
= 9.03 m
Lay (5): 9.2*(95/100)
=8.74 m
Ply length:
Lay (1-4): 9.03+0.04
= 9.07 m
Lay (5): 8.74+0.04
=8.78 m
Lay length:
Lay (1-2): 9.07*78
= 707.46 m
Lay (3-4): 9.07*50
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

9. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
= 453.5 m
Lay (5): 8.78*64
= 561.92 m
Fabric required:
((707.46*2) + (453.5*2) + 561.92)
(1414.92 + 907 + 561.92)
= 2883.84 m
Fabric cost
(2883.84*180)
= 519091.2 Rs.
 For Green:
Marker length:
Lay (1-2): 9.5*(95/100)
= 9.025 m
= 9.03 m
Lay (3): 9.2*(95/100)
=8.74 m
Ply length:
Lay (1-2): 9.03+0.04
= 9.07 m
Lay (3): 8.74+0.04
=8.78 m
Lay length:
Lay (1): 9.07*78
= 707.46 m
Lay (2): 9.07*50
= 453.5 m
Lay (3): 8.78*32
= 280.96 m
Fabric required:
(707.46 + 453.5 + 280.96)
= 1441.92 m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

10. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Fabric cost
(1441.92*180)
= 259545.6 Rs.
Total fabric required
5757.68 m (red) + 3428.76 m (blue) + 2883.84 m (white) + 1441.92 m (green)
=13512.2 m
Total cost of fabric required
(1036382.40 (red) + 617176.8 (blue) + 519091.2 (white) + 259545.6 (green)) Rs
=2432196 Rs
Labour Cost
Cutting time per garment marked: 15min
Spreading time/ply (min): 0.85
Marker preparation: 0.90 hrs/marker
Labour cost: Rs 200/hr
Total no. of markers
2*0.90 hr
= 1.8 hr
Total plies spread
(((80*5) + (56*2) + 78 + 50) red) + (((80*3) + 44 + (48*2)) blue) + (((78*2) +
(50*2) + 64) white) + ((78 + 50 + 32) green)
= 1500 plies
Time taken to spread
(1500*0.85)
= 1275 min.
= 21.25 hr
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

11. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Cutting time
((23*4)*15) min
= 1380 min
= 23 hr
Total time
(1.8 + 21.25 + 23) hr
= 46.05 hr
Labour cost
(46.05*200) Rs
= 9210 Rs
Total cost = (9210 + 2432196) = 2441406 Rs
Marker mode and spreading mode
The fabric has no print on it as well as the patterns are symmetrical so:-
Spreading mode = nap either way/ face to face
Marker mode = nap either way
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

12. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Order Specification Sheet
Sl. Specification Name
No
1 Client UCB Bambino
2 Garment type Toddler Kid girl pants
(symmetrical)
V Style ref. 2010 PE
JJJJ
4 Fabric Popeline
5 Colors White, blue, red
6 Fabric type Asymmetrical
7 Fabric supplier Indian Rayon ltd.
Order quantity ratio
Size S M L XL
Quantity 360 1080 1440 720
Ratio 1 3 4 2
Color ratio (in each size)
Color White Blue Red
Ratio 3 3 4
Quantity 1080 1080 1440
Fabric consumption
Size S M L XL
Fabric 2m 2.2m 2.4m 2.5m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

13. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Important Instructions:
Maximum Number of Plies in 1 lay: (60)
End Allowances: 4 cm per ply
Maximum Lay Length: 10m
Fabric savings:
1way marker 1%
2 way marker 2%
3 way marker 3%
4 way marker 5%
5 way marker 6%
6 way marker 7%
Maximum marker way: 4 way
Cost of fabric: 200Rs/m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

14. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Cut order plan:
For White:
Order quantity
Size S M L XL
Quantity 108 324 432 216
S L XL XL 60 plies 1 spread
S L XL XL 48 plies 1 spread
M M L L 60 plies 2 spread
M M L L 42 plies 1 spread
For Blue:
Order quantity
Size S M L XL
Quantity 108 324 432 216
S L XL XL 60 plies 1 spread
S L XL XL 48 plies 1 spread
M M L L 60 plies 2 spread
M M L L 42 plies 1 spread
For Red:
Order quantity
Size S M L XL
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

15. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Quantity 144 432 576 288
S L XL XL 60 plies 1 spread
S L XL XL 42 plies 2 spread
M M L L 60 plies 3 spread
M M L L 36 plies 1 spread
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

16. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Costing
S L XL XL 9.4 m
M M L L 9.2 m
 For White:
Marker length:
Lay (1-2): 9.4*(95/100)
= 8.93 m
Lay (3-5): 9.2*(95/100)
=8.74 m
Ply length:
Lay (1-2): 8.93+0.04
= 8.97 m
Lay (3-5): 8.74+0.04
=8.78 m
Lay length:
Lay (1): 8.97*60
= 538.2 m
Lay (2): 8.97*48
= 430.56 m
Lay (3-4): 8.78*60
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

17. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
= 526.8 m
Lay (5): 8.78*48
= 421.44 m
Fabric required:
(538.2 + 430.56 + (526.8*2) + 421.44)
=2013.24 m
Fabric cost
(2013.24*200)
=402648 Rs.
 For Blue:
Marker length:
Lay (1-2): 9.4*(95/100)
= 8.93 m
Lay (3-5): 9.2*(95/100)
=8.74 m
Ply length:
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

18. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Lay (1-2): 8.93+0.04
= 8.97 m
Lay (3-5): 8.74+0.04
=8.78 m
Lay length:
Lay (1): 8.97*60
= 538.2 m
Lay (2): 8.97*48
= 430.56 m
Lay (3-4): 8.78*60
= 526.8 m
Lay (5): 8.78*48
= 421.44 m
Fabric required:
(538.2 + 430.56 + (526.8*2) + 421.44)
=2013.24 m
Fabric cost
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

19. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
(2013.24*200)
=402648 Rs.
For Red:
Marker length:
Lay (1-3): 9.4*(95/100)
= 8.93 m
Lay (4-7): 9.2*(95/100)
=8.74 m
Ply length:
Lay (1-3): 8.93+0.04
= 8.97 m
Lay (4-7): 8.74+0.04
=8.78 m
Lay length:
Lay (1): 8.97*60
= 538.2 m
Lay (2-3): 8.97*42
= 376.74 m
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

20. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Lay (4-6): 8.78*60
= 526.8 m
Lay (7): 8.78*36
= 316.08 m
Fabric required:
(538.2 + (526.8*3) + (376.74*2) + 316.08)
=3188.16m
Fabric cost
(3188.16*200)
=637632 Rs.
Total fabric required
3188.16 m (red) + 2013.24 m (blue) + 2013.24 m (white)
=7214.64 m
Total cost of fabric required
(637632 (red) + 402648 (blue) + 402648 (white)) Rs
=1442928 Rs
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

21. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Labour Cost
Cutting time per garment marked: 15min
Spreading time/ply (min): 0.85
Marker preparation: 0.90 hrs/marker
Labour cost: Rs 200/hr
Total no. of markers
2*0.90 hr
= 1.8 hr
Total plies spread
(((60*3) + (42*2) + 36 + 60) red) + (((60*2) + 48 + 60 +42) blue) + (((60*2) + 48 + 60 +42)
white)
= 900 plies
Time taken to spread
(900*0.85)
= 765 min.
= 12.75 hr
Cutting time
((17*4)*15) min
= 1020 min
= 17 hr
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE

22. SPREADING & CUTTING OF APPAREL PRODUCTS 2010
Total time
(1.8 + 12.75 + 17) hr
= 31.55 hr
Labour cost
(31.55*200) Rs
= 6310 Rs
Total cost = (6310 + 1442928) = 1449238 Rs
Marker mode and spreading mode:
The fabric has asymmetrical print on it but the patterns are symmetrical so:-
Spreading mode = nap one way/ face one way
Marker mode = nap one way
RAJEEV SHARAN ROLL NO.-23 AP-04 (DFT)/NIFT BANGALORE