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COFFER DAMS AND
CAISSONS
Presented By:
• M. Rizwan Riaz 2011-MS-CES-01
(rizwansamor@gmail.com)
• Muhammad Ammar 2011-MS-CES-34
Presented To:
Prof. Dr. Aziz Akbar
2
CONTENTS
The discussion is divided into the following sections :
• Coffer Dams
– Introduction
– Types of Coffer Dams
– Environment Friendly Coffer Dams
– Case Study
• Caissons
– Introduction
– Types of Caissons
• References 3
Coffer Dams
• A temporary structure designed to keep water and/or
soil out of the excavation in which some structure is
to be built.
• When construction must take place below the water
level, a cofferdam is built to give workers a dry work
environment.
4
Types of Cofferdams
• Braced
• Earth-Type
• Double-Walled Sheet Pile
• Cellular
• Hybrid
5
Braced Cofferdam
6
Ref: www. donegan.co.uk
Earth-Type Cofferdam
7
Ref: I.H. Kashif, CONSTRUCTION OF SMALL DAMS IN POTOHAR PLATEAU OF PUNJAB PROVINCE
Double-Walled Sheet Pile Cofferdam
8
Ref: www.ceephotos.karcor.com
Cellular Cofferdam
9
Hybrid Cofferdam
10
Environment Friendly Coffer Dams
(Portable Coffer Dams)
• Instead of using outdated sand bags and
earthen fill, “DamitDams” patented water-
filled cofferdams
• Made of a heavy-duty geotextile woven
polypropylene outer casing that contains
two side-by-side inner tubes.
11
12
Ref: http://www.damitdams.com
13
Ref: http://www.damitdams.com
14
Ref: http://www.damitdams.com
Portable Coffer Dams
• Effective water-barrier dam leaving only a
minimal footprint on the environment.
• Use onsite water
• Portable and re-usable.
• Available in eight different heights: 1-2-3-4-6-8-
10 and 12 feet.
• Can be extended to any length necessary, using
the extension coupling system
• Flexible, easy to install, steer or turn precisely
15
16
Ref: http://www.damitdams.com
17
Ref: http://www.damitdams.com
18
Ref: http://www.damitdams.com
19
Ref: http://www.damitdams.com
20
Ref: http://www.damitdams.com
21
Ref: http://www.damitdams.com
CASE STUDY
COFFERDAM CONSTRUCTION AND
DEWATERING, TAUNSA BARRAGE
REHABILITATION PROJECT
22
Taunsa Barrage
23
Ref: Muhammad Nadeem, P.E.C, 71st Annual Session, Paper No. 683
Rehabilitation Project
• Scope:
– Construction of Sub-Weir D/S of Old Structure
• Contractors:
– Descon Engineering Limited & Chinese Gazooba Corporation
• Duration :
– 2 years (October-June)
• Cost:
– Subweir Construction PKR 3 billion
– Coffer Dams Construction 700 million PKR
24
Cofferdam Cross Section
26
Ref: Muhammad Nadeem, P.E.C, 71st Annual Session, Paper No. 683
Cofferdam Cross Section
• Stone fill was provided to break the erosive
action of the flowing river (design velocity of
8-10 fps was used to compute the stone size of
≥100lb)
• Earthfill was provided for a water tight section
minimizing the water flow across CD body.
• Sheet Piles were installed to cut seepage rate
across the earthfill and improve its stability.
27
Construction Methodology and
Compaction
• The construction in flowing water was carried out
by means of heavy machinery like dozers, dump
trucks and excavators, weighing from 10 to 15 tons,
moving freely on top of the newly constructed
embankment.
• The stone dump was constructed in advance of the
earth fill embankment which was constructed in its
shadow.
28
Start of coffer dam 29
Dump truck unloading stone at nose of the cofferdam
30
Filling of materials completed 31
Sheet Piling in progress 32
Removal of Surface Water 33
Quantities of Material used in Phase I
• Earth Filling =11.46 M cft (324,394 m3 )
• Stone = 100,000 cft (3000 m3)
• Sheet Piles Area = 224,000 sft
• Depth = 35-40 ft
34
Stock piles maintained at site to ensure un-
interrupted supply.
Dewatering
• Dewatering required surface water removal and
lowering of the subsurface water levels.
• The operation required installation of a large
number of tubewells along with pumps and screens
in the substrata
• Dewatering in the subweir area was the most
demanding and critical to construction work.
• Detailed seepage analyses were carried out to
ensure required water levels.
35
Total Pumping Capacity
36
Sub-weir dewatering wells installed with simultaneous
excavation in progress 37
Sheet Piling in the cofferdams with simultaneous dewatering
38
Sub-weir Construction in progress
39
WHAT IS CAISSON?
 It’s a prefabricated hollow box or cylinder.
 It is sunk into the ground to some desired
depth and then filled with concrete thus
forming a foundation.
 Most often used in the construction of bridge
piers & other structures that require foundation
beneath rivers & other bodies of water.
This is because caissons can be floated to the
job site and sunk into place.
Basically it is similar in form to pile
foundation but installed using different way
Used when soil of adequate bearing strength
is found below surface layers of weak
materials such as fill or peat.
It’s a form of deep foundation which are
constructed above ground level, then sunk to
the required level by excavating or dredging
material from within the caisson.
 A caisson foundation consists of concrete
columns constructed in cylindrical shafts
excavated under the proposed structural
column locations
 Caissons are drilled to bedrock or deep into
the underlying strata if a geo technical
engineer find the soil suitable to carry the
building load.
Caisson As One Of The Elements In This Structure
TYPES OF CAISSONS
 Box Caissons
 Open Caissons
 Pneumatic Caissons
 Monolith Caissons
CAISSONS
• Belled Caisson
• Socketed
Caisson
45
Types
46
Caissons
Caissons
Cylindrical Caisson Rebar
49
Reinforced Concrete Caissons
Caissons of various diameter
51
Sheeted Caisson
52
Caisson Installation Sequence
• Hole drilled with a large drill rig
• Casing installed (typically)
• Bell or Tip enlargement (optional)
• Reinforced
• Concrete placement (& casing
removal)
53
58
Schematic diagram
59
Closely spaced Caissons
60
Caisson
61
Open Caissons
62
Caissons (Offshore)
63
Pneumatic Caissons
64
Caisson Disease
In case of sinking process of pneumatic caisson,
workers working under pressure may suffer from
“Decompression sickness” (Caisson disease) due to
rapid change in pressure
• There is pains in ears of workmen
• There is breaking of ear drums of workmen
• There is bursting of blood vessels in the nose
or ears of workmen
65
Factors affecting choice of
Caissons
• Uneven applied loading & no firm strata at
reasonable depth, making use of raft unadvisable.
• Firm strata exists at such depth, where
construction of strip footing is uneconomical.
• Pumping of ground-water is costly & shoring is
difficult.
• Heavy load must be carried to water-logged or
unstable soil, where large number of piles with
large pile caps is uneconomical.
• Plan area of construction is small and water is
deep. 66
American Concrete Institute (ACI)
• American Concrete Institute (ACI)
committee 336 has two specifications.
1. Standard Specification for the Construction
of Drilled piers (Caissons)
2. Design & Construction of Drilled piers
(Caissons)
67
American Petroleum Institute (API)
• American Petroleum Institute (API)
provides guidelines and specifications
for the Design & Construction of
offshore Caissons.
68
Brooklyn Bridge, USA (1883)
69
70
AIA Tower
• Located in Hong
Kong
• 180 m tall
• 44 Floors
• Completed in 1999
• 65 Caissons
71
Union Overseas Bank
• Located in Singapore
• 280 m tall
• 67 floors
• Completed in 1995
• 900 piles & 12
Caissons
72
Trump Int’l Tower & Hotel
• Located in Chicago,
USA.
• 1362 feet tall
• 92 floors
• 230 Caissons
73
Scour failure of Illovo River Bridge
(South Africa) caissons
74
References
• Muhammad Nadeem, “Cofferdam construction and dewatering
taunsa barrage rehabilitation project”, Pakistan Engineering
Congress, 71st Annual Session Proceedings, Paper No. 683.
• Ijaz-ul-Hassan Kashif, “Director proc & contract administration,
PMO Punjab Barrages, “Construction of small dams in Potohar
plateau of Punjab Province”
• www.en.wikipedia.org/wiki/File:OlmstedRendering08_2012.jpg
• www.theconstructor.org/geotechnical/all-about-coffer-dam
• www.donegan.co.uk
• www.ceephotos.karcor.com
• www.damitdams.com
75
References (Caissons)
• Pile Design & Construction Practice (4th Ed.) by M. J.
Tomlinson
• Construction Technology for tall buildings (3rd Ed.) by M.
Y. L. Chew, Michael Chew Yit Lin
• Foundation Analysis & Design (5th Ed.) by Joseph E.
Bowles
• Pile Foundation Design & Construction by Dr. Gue S. Sew
• Deep Foundation Institute (www.dfi.org)
• Wikipedia (www.wikipedia.org)
• The Constructor Organization (www.theconstructor.org)
76
77
78
79
80

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Coffer Dams and Caissons

  • 1. 1
  • 2. COFFER DAMS AND CAISSONS Presented By: • M. Rizwan Riaz 2011-MS-CES-01 (rizwansamor@gmail.com) • Muhammad Ammar 2011-MS-CES-34 Presented To: Prof. Dr. Aziz Akbar 2
  • 3. CONTENTS The discussion is divided into the following sections : • Coffer Dams – Introduction – Types of Coffer Dams – Environment Friendly Coffer Dams – Case Study • Caissons – Introduction – Types of Caissons • References 3
  • 4. Coffer Dams • A temporary structure designed to keep water and/or soil out of the excavation in which some structure is to be built. • When construction must take place below the water level, a cofferdam is built to give workers a dry work environment. 4
  • 5. Types of Cofferdams • Braced • Earth-Type • Double-Walled Sheet Pile • Cellular • Hybrid 5
  • 7. Earth-Type Cofferdam 7 Ref: I.H. Kashif, CONSTRUCTION OF SMALL DAMS IN POTOHAR PLATEAU OF PUNJAB PROVINCE
  • 8. Double-Walled Sheet Pile Cofferdam 8 Ref: www.ceephotos.karcor.com
  • 11. Environment Friendly Coffer Dams (Portable Coffer Dams) • Instead of using outdated sand bags and earthen fill, “DamitDams” patented water- filled cofferdams • Made of a heavy-duty geotextile woven polypropylene outer casing that contains two side-by-side inner tubes. 11
  • 15. Portable Coffer Dams • Effective water-barrier dam leaving only a minimal footprint on the environment. • Use onsite water • Portable and re-usable. • Available in eight different heights: 1-2-3-4-6-8- 10 and 12 feet. • Can be extended to any length necessary, using the extension coupling system • Flexible, easy to install, steer or turn precisely 15
  • 22. CASE STUDY COFFERDAM CONSTRUCTION AND DEWATERING, TAUNSA BARRAGE REHABILITATION PROJECT 22
  • 23. Taunsa Barrage 23 Ref: Muhammad Nadeem, P.E.C, 71st Annual Session, Paper No. 683
  • 24. Rehabilitation Project • Scope: – Construction of Sub-Weir D/S of Old Structure • Contractors: – Descon Engineering Limited & Chinese Gazooba Corporation • Duration : – 2 years (October-June) • Cost: – Subweir Construction PKR 3 billion – Coffer Dams Construction 700 million PKR 24
  • 25.
  • 26. Cofferdam Cross Section 26 Ref: Muhammad Nadeem, P.E.C, 71st Annual Session, Paper No. 683
  • 27. Cofferdam Cross Section • Stone fill was provided to break the erosive action of the flowing river (design velocity of 8-10 fps was used to compute the stone size of ≥100lb) • Earthfill was provided for a water tight section minimizing the water flow across CD body. • Sheet Piles were installed to cut seepage rate across the earthfill and improve its stability. 27
  • 28. Construction Methodology and Compaction • The construction in flowing water was carried out by means of heavy machinery like dozers, dump trucks and excavators, weighing from 10 to 15 tons, moving freely on top of the newly constructed embankment. • The stone dump was constructed in advance of the earth fill embankment which was constructed in its shadow. 28
  • 29. Start of coffer dam 29
  • 30. Dump truck unloading stone at nose of the cofferdam 30
  • 31. Filling of materials completed 31
  • 32. Sheet Piling in progress 32
  • 33. Removal of Surface Water 33
  • 34. Quantities of Material used in Phase I • Earth Filling =11.46 M cft (324,394 m3 ) • Stone = 100,000 cft (3000 m3) • Sheet Piles Area = 224,000 sft • Depth = 35-40 ft 34 Stock piles maintained at site to ensure un- interrupted supply.
  • 35. Dewatering • Dewatering required surface water removal and lowering of the subsurface water levels. • The operation required installation of a large number of tubewells along with pumps and screens in the substrata • Dewatering in the subweir area was the most demanding and critical to construction work. • Detailed seepage analyses were carried out to ensure required water levels. 35
  • 37. Sub-weir dewatering wells installed with simultaneous excavation in progress 37
  • 38. Sheet Piling in the cofferdams with simultaneous dewatering 38
  • 40. WHAT IS CAISSON?  It’s a prefabricated hollow box or cylinder.  It is sunk into the ground to some desired depth and then filled with concrete thus forming a foundation.  Most often used in the construction of bridge piers & other structures that require foundation beneath rivers & other bodies of water. This is because caissons can be floated to the job site and sunk into place.
  • 41. Basically it is similar in form to pile foundation but installed using different way Used when soil of adequate bearing strength is found below surface layers of weak materials such as fill or peat. It’s a form of deep foundation which are constructed above ground level, then sunk to the required level by excavating or dredging material from within the caisson.
  • 42.  A caisson foundation consists of concrete columns constructed in cylindrical shafts excavated under the proposed structural column locations  Caissons are drilled to bedrock or deep into the underlying strata if a geo technical engineer find the soil suitable to carry the building load.
  • 43. Caisson As One Of The Elements In This Structure
  • 44. TYPES OF CAISSONS  Box Caissons  Open Caissons  Pneumatic Caissons  Monolith Caissons
  • 45. CAISSONS • Belled Caisson • Socketed Caisson 45
  • 51. Caissons of various diameter 51
  • 53. Caisson Installation Sequence • Hole drilled with a large drill rig • Casing installed (typically) • Bell or Tip enlargement (optional) • Reinforced • Concrete placement (& casing removal) 53
  • 54.
  • 55.
  • 56.
  • 57.
  • 58. 58
  • 65. Caisson Disease In case of sinking process of pneumatic caisson, workers working under pressure may suffer from “Decompression sickness” (Caisson disease) due to rapid change in pressure • There is pains in ears of workmen • There is breaking of ear drums of workmen • There is bursting of blood vessels in the nose or ears of workmen 65
  • 66. Factors affecting choice of Caissons • Uneven applied loading & no firm strata at reasonable depth, making use of raft unadvisable. • Firm strata exists at such depth, where construction of strip footing is uneconomical. • Pumping of ground-water is costly & shoring is difficult. • Heavy load must be carried to water-logged or unstable soil, where large number of piles with large pile caps is uneconomical. • Plan area of construction is small and water is deep. 66
  • 67. American Concrete Institute (ACI) • American Concrete Institute (ACI) committee 336 has two specifications. 1. Standard Specification for the Construction of Drilled piers (Caissons) 2. Design & Construction of Drilled piers (Caissons) 67
  • 68. American Petroleum Institute (API) • American Petroleum Institute (API) provides guidelines and specifications for the Design & Construction of offshore Caissons. 68
  • 69. Brooklyn Bridge, USA (1883) 69
  • 70. 70
  • 71. AIA Tower • Located in Hong Kong • 180 m tall • 44 Floors • Completed in 1999 • 65 Caissons 71
  • 72. Union Overseas Bank • Located in Singapore • 280 m tall • 67 floors • Completed in 1995 • 900 piles & 12 Caissons 72
  • 73. Trump Int’l Tower & Hotel • Located in Chicago, USA. • 1362 feet tall • 92 floors • 230 Caissons 73
  • 74. Scour failure of Illovo River Bridge (South Africa) caissons 74
  • 75. References • Muhammad Nadeem, “Cofferdam construction and dewatering taunsa barrage rehabilitation project”, Pakistan Engineering Congress, 71st Annual Session Proceedings, Paper No. 683. • Ijaz-ul-Hassan Kashif, “Director proc & contract administration, PMO Punjab Barrages, “Construction of small dams in Potohar plateau of Punjab Province” • www.en.wikipedia.org/wiki/File:OlmstedRendering08_2012.jpg • www.theconstructor.org/geotechnical/all-about-coffer-dam • www.donegan.co.uk • www.ceephotos.karcor.com • www.damitdams.com 75
  • 76. References (Caissons) • Pile Design & Construction Practice (4th Ed.) by M. J. Tomlinson • Construction Technology for tall buildings (3rd Ed.) by M. Y. L. Chew, Michael Chew Yit Lin • Foundation Analysis & Design (5th Ed.) by Joseph E. Bowles • Pile Foundation Design & Construction by Dr. Gue S. Sew • Deep Foundation Institute (www.dfi.org) • Wikipedia (www.wikipedia.org) • The Constructor Organization (www.theconstructor.org) 76
  • 77. 77
  • 78. 78
  • 79. 79
  • 80. 80

Notes de l'éditeur

  1. Allow excavation and construction of structures in otherwise poor environmentProvides safe environment to work Steel sheet piles are easily installed and removedMaterials can typically be reused on other projects
  2. www.donegan.co.uk
  3. I.H. Kashif, CONSTRUCTION OF SMALL DAMS IN POTOHAR PLATEAU OF PUNJAB PROVINCE
  4. Ref: www.ceephotos.karcor.com
  5. http://theconstructor.org/geotechnical/all-about-coffer-dam/259/
  6. accessscience.com
  7. Ref: http://www.damitdams.com
  8. http://www.damitdams.com
  9. http://www.damitdams.com
  10. http://www.damitdams.com
  11. http://www.damitdams.com
  12. http://www.damitdams.com
  13. http://www.damitdams.com
  14. http://www.damitdams.com
  15. http://www.damitdams.com
  16. Ref: Muhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  17. This is the view showing the downstream weir which is to be built. To keep the river flowing, the work plan was to divide the work in low flow months in 2 years. Half of the weir was to be built in first year and the other half in second year. A total length of 12 km length of CDs was constructed during the project.Muhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  18. Muhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  19. Proposed coffer dam was hybrid type with following materials used
  20. Start of coffer damMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  21. Dump truck unloading stone at the nose of the cofferdamMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  22. Cofferdams completed in parallel at the front and back of the enclosureMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  23. Cofferdams - Sheet Piling in progressMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  24. Cofferdams – unwatering of enclosure Muhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  25. Muhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  26. Cs=cusecMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  27. Cofferdams - Subweir dewatering wells installed with simultaneous excavation in progressMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  28. Sheet Piling in the cofferdams withsimultaneous dewateringMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  29. Sub-weir Construction in progressMuhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
  30. Muhammad Nadeem, P.E.C, 71st Annual Session,Paper No. 683
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