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Food Safety Problems of Local Food
Manufacturers - Measures to Reduce the Risk of
Contamination of Listeria monocytogenes in
Ready-To-Eat (RTE) Food
Trade Consultation Forum
March 2016
2
Background
From time to time, products by local food
manufacturers are detected with irregularities not in
compliance with Hong Kong’s regulatory standards
This presentation summarised major food safety
problems of local food manufacturers for the past 3
years
CFS press release from 2013 – 2015 on food incident of
products produced by local manufacturers
3
Date Food products involved Irregularity
09/07/2014 Bottled black soybean milk Bacillus cereus
10/07/2014 Prepackaged Chinese-style soup Bacillus cereus
14/08/2014 Bottled bean milk Bacillus cereus
30/10/2014 Ice-cream Total bacterial count and coliform count
18/11/2014 Ice-cream Total bacterial count and coliform count
06/12/2014 Ice-cream Coliform count
29/03/2015 Smoked salmon Listeria monocytogenes
02/04/2015 Smoked salmon Listeria monocytogenes
23/06/2015 Ice-cream Coliform count
26/06/2015 Ice-cream Coliform count
23/07/2015 Sorbet Coliform count
27/07/2015 Sorbet Coliform count
17/08/2015 Soft ice-cream Coliform count
21/08/2015 Fresh milk Total bacterial count
28/08/2015 Milk drink Total bacterial count
01/09/2015 Milk drink Total bacterial count
04/11/2015 Ice-cream Coliform count
18/11/2015 Ice-cream Coliform count
19/11/2015 Sushi rice sample (with salmon, eel, seaweed, egg and whelk) Listeria monocytogenes
05/12/2015 Ice-cream Coliform count
Major food safety problems involved local food manufacturers (2013 – 2015)
4
Analysis of the problems
A total of 20 major food incidents involved local food
manufacturers from 2013 – 2015
Can be broadly categorised into 4 groups:
Exceeding level of Bacillus cereus in prepacked drinks
/ soup (3 incidents)
Exceeding level of total bacterial count and/or coliform
count in frozen confections (11 incidents)
Exceeding level of total bacterial count in milk / milk
drink (3 incidents)
Exceeding level of Listeria monocytogenes in ready-to-
eat food (3 incidents)
More than half (11 incidents) involved frozen
confections (i.e. ice-cream & sorbet)
5
Prepacked drinks / soup contaminated
with Bacillus cereus
3 incidents - involved bottled soya bean milk and Chinese
style soup
Bacillus cereus is a spore-forming bacterium and grows
best at 30°C to 37°C
B. cereus is ubiquitous and presents in a variety of
foodstuffs
Improper storage subsequent to heat treatment can allow
the bacterium to grow and form heat-stable toxin
6
Advice on controlling Bacillus cereus
contamination
Time and temperature control following heat treatment is
of prime importance to prevent extensive B. cereus growth
and/or formation of emetic toxin
Rapid cooling followed by proper refrigeration after heat
treatment helps to prevent the multiplication of the
bacterium
A set of standard cooling procedures should be
established and the storage condition should be
monitored
Alternatively, cooked food can be kept at above 60°C to
restrict the growth of the bacterium
7
Frozen confections with excessive total
bacterial count and/or coliform count
11 incidents – involved ice-cream, soft ice-cream and
sorbet
Total bacterial count (TBC) & coliform count are hygienic
indicator
Not necessarily mean that pathogens are present
Exceeding level of TBC & coliform count suggested
suboptimal hygienic conditions in the course of processing
Improper handling of food products such as storing in
places with poor hygiene or keeping at temperature not
low enough are both conducive to bacterial growth
8
Advice on frozen confection production
Observe good hygienic practices during all preparation
and handling processes (including personal hygiene of
food handlers) and keep both hands clean
Cleanse and sanitise all equipment and utensils as
scheduled
Obtain ingredients (e.g. milk, cream and ice-cream mix)
from licensed and reliable sources
Discard the defrosted products and do not re-freeze
melted frozen confection for sale
Drain off and discard the leftover of soft ice-cream daily
9
Milk / milk drink with excessive total
bacterial count
3 incidents – involved fresh milk and milk drink
Total bacterial count is hygienic indicator and does not
necessarily mean the present of pathogens
May associated with problems in the efficiency of heat
treatment (e.g. inadequate pasteurisation)
May also caused by re-contamination after heat treatment
(e.g. contamination by food handlers or unclean
machines)
10
Advice on milk / milk drink production
Check for process failure (e.g. heat treatment) and ensure
product safety
Obtain supplies of fresh and reconstituted milk from
licensed milk factories
Import milk or milk beverage from manufacturer approved
by the FEHD
Follow the recommendations of the Codex Code of
Hygienic Practice for Milk and Milk Products (CAC/RCP
57-2004)
11
Ready-to-eat food contaminated with
Listeria monocytogenes
3 incidents - involved smoked salmon and Sushi rice
sample (with salmon, eel, seaweed, egg and whelk)
Listeria can be easily destroyed by cooking but can
survive and multiply at refrigerator temperatures
Most healthy individuals do not develop symptoms or only
have mild symptoms when infected
Severe complications may occur in the susceptible
populations, including the elderly, young children, and
people with weakened immunity
Listeriosis during pregnancy can lead to miscarriage,
stillbirth, premature delivery, or infection in newborns
12
Advice on controlling Listeria
monocytogenes contamination (1)
Prevention of Listeria contamination and controlling its
growth is of prime importance in production of refrigerated
ready-to-eat food with a long shelf life (greater than five
days) (e.g. cold-smoked salmon)
Reformulation of the product such that one or more of the
parameters influencing the growth of the bacterium (e.g.,
pH, water activity, presence of inhibitory compounds) is
altered so the food no longer supports growth
Shortening the duration of the product refrigerated/chilled
shelf life are other means for assuring that growth to any
significant degree does not occur before the product is
consumed
13
Advice on controlling Listeria
monocytogenes contamination (2)
Inclusion of a step to eliminate Listeria
Prevent re-contamination of the product
Introduce an additional mitigation treatment after final
packaging
Attention to the design and maintenance of equipment
Maintain the integrity of the cold chain (i.e., the temperature of
refrigerated/chilled storage)
Follow the recommendations of the Codex Guidelines on the
Application of General Principles of Food Hygiene to the
Control of Listeria monocytogenes in Foods (CAC/GL 61 –
2007)
14
General advice on food production
The trade should ensure that all food for sale comply with
the legal requirements
Observe basic hygiene requirements
Environmental hygiene
Equipment sanitation
Food hygiene
Personal hygiene
Observe Good Manufacturing Practice (GMP) in food
processing to assure that the food products do not pose
risk to the public
Local food manufacturers are recommended to implement
the Hazard Analysis and Critical Control Points (HACCP)
system, to control food safety problems
15
For more information
CFS webpage on HACCP
http://www.cfs.gov.hk/english/programme/programme_haccp/programme_
haccp.html
Food Safety Advice on Production of Soups and Drinks
http://www.cfs.gov.hk/english/committee/files/TCF_46/Draft_Food_Safety_
Advice_on_Production_of_Soups_and_Drinks_e.pdf
Measures to reduce the risk of contamination of Listeria
monocytogenes in ready-to-eat (RTE) food (Chinese version only)
http://www.cfs.gov.hk/tc_chi/whatsnew/whatsnew_act/files/FS_Seminar_fo
r_Trade_2015/6_Introduction_of_Listeria_monocytogenes.pdf
Implementing HACCP and other Food Safety Plans in Food Factories
manufacturing Prepackaged Foods and Beverages (Chinese version
only)
http://www.cfs.gov.hk/tc_chi/whatsnew/whatsnew_act/files/FS_Seminar_fo
r_Trade_2015/5_Implementing_HACCP.pdf
16
End
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HK Measures to Reduce the Risk of Listeria Monocytogenes in RTE Food_2016

  • 1. Food Safety Problems of Local Food Manufacturers - Measures to Reduce the Risk of Contamination of Listeria monocytogenes in Ready-To-Eat (RTE) Food Trade Consultation Forum March 2016
  • 2. 2 Background From time to time, products by local food manufacturers are detected with irregularities not in compliance with Hong Kong’s regulatory standards This presentation summarised major food safety problems of local food manufacturers for the past 3 years CFS press release from 2013 – 2015 on food incident of products produced by local manufacturers
  • 3. 3 Date Food products involved Irregularity 09/07/2014 Bottled black soybean milk Bacillus cereus 10/07/2014 Prepackaged Chinese-style soup Bacillus cereus 14/08/2014 Bottled bean milk Bacillus cereus 30/10/2014 Ice-cream Total bacterial count and coliform count 18/11/2014 Ice-cream Total bacterial count and coliform count 06/12/2014 Ice-cream Coliform count 29/03/2015 Smoked salmon Listeria monocytogenes 02/04/2015 Smoked salmon Listeria monocytogenes 23/06/2015 Ice-cream Coliform count 26/06/2015 Ice-cream Coliform count 23/07/2015 Sorbet Coliform count 27/07/2015 Sorbet Coliform count 17/08/2015 Soft ice-cream Coliform count 21/08/2015 Fresh milk Total bacterial count 28/08/2015 Milk drink Total bacterial count 01/09/2015 Milk drink Total bacterial count 04/11/2015 Ice-cream Coliform count 18/11/2015 Ice-cream Coliform count 19/11/2015 Sushi rice sample (with salmon, eel, seaweed, egg and whelk) Listeria monocytogenes 05/12/2015 Ice-cream Coliform count Major food safety problems involved local food manufacturers (2013 – 2015)
  • 4. 4 Analysis of the problems A total of 20 major food incidents involved local food manufacturers from 2013 – 2015 Can be broadly categorised into 4 groups: Exceeding level of Bacillus cereus in prepacked drinks / soup (3 incidents) Exceeding level of total bacterial count and/or coliform count in frozen confections (11 incidents) Exceeding level of total bacterial count in milk / milk drink (3 incidents) Exceeding level of Listeria monocytogenes in ready-to- eat food (3 incidents) More than half (11 incidents) involved frozen confections (i.e. ice-cream & sorbet)
  • 5. 5 Prepacked drinks / soup contaminated with Bacillus cereus 3 incidents - involved bottled soya bean milk and Chinese style soup Bacillus cereus is a spore-forming bacterium and grows best at 30°C to 37°C B. cereus is ubiquitous and presents in a variety of foodstuffs Improper storage subsequent to heat treatment can allow the bacterium to grow and form heat-stable toxin
  • 6. 6 Advice on controlling Bacillus cereus contamination Time and temperature control following heat treatment is of prime importance to prevent extensive B. cereus growth and/or formation of emetic toxin Rapid cooling followed by proper refrigeration after heat treatment helps to prevent the multiplication of the bacterium A set of standard cooling procedures should be established and the storage condition should be monitored Alternatively, cooked food can be kept at above 60°C to restrict the growth of the bacterium
  • 7. 7 Frozen confections with excessive total bacterial count and/or coliform count 11 incidents – involved ice-cream, soft ice-cream and sorbet Total bacterial count (TBC) & coliform count are hygienic indicator Not necessarily mean that pathogens are present Exceeding level of TBC & coliform count suggested suboptimal hygienic conditions in the course of processing Improper handling of food products such as storing in places with poor hygiene or keeping at temperature not low enough are both conducive to bacterial growth
  • 8. 8 Advice on frozen confection production Observe good hygienic practices during all preparation and handling processes (including personal hygiene of food handlers) and keep both hands clean Cleanse and sanitise all equipment and utensils as scheduled Obtain ingredients (e.g. milk, cream and ice-cream mix) from licensed and reliable sources Discard the defrosted products and do not re-freeze melted frozen confection for sale Drain off and discard the leftover of soft ice-cream daily
  • 9. 9 Milk / milk drink with excessive total bacterial count 3 incidents – involved fresh milk and milk drink Total bacterial count is hygienic indicator and does not necessarily mean the present of pathogens May associated with problems in the efficiency of heat treatment (e.g. inadequate pasteurisation) May also caused by re-contamination after heat treatment (e.g. contamination by food handlers or unclean machines)
  • 10. 10 Advice on milk / milk drink production Check for process failure (e.g. heat treatment) and ensure product safety Obtain supplies of fresh and reconstituted milk from licensed milk factories Import milk or milk beverage from manufacturer approved by the FEHD Follow the recommendations of the Codex Code of Hygienic Practice for Milk and Milk Products (CAC/RCP 57-2004)
  • 11. 11 Ready-to-eat food contaminated with Listeria monocytogenes 3 incidents - involved smoked salmon and Sushi rice sample (with salmon, eel, seaweed, egg and whelk) Listeria can be easily destroyed by cooking but can survive and multiply at refrigerator temperatures Most healthy individuals do not develop symptoms or only have mild symptoms when infected Severe complications may occur in the susceptible populations, including the elderly, young children, and people with weakened immunity Listeriosis during pregnancy can lead to miscarriage, stillbirth, premature delivery, or infection in newborns
  • 12. 12 Advice on controlling Listeria monocytogenes contamination (1) Prevention of Listeria contamination and controlling its growth is of prime importance in production of refrigerated ready-to-eat food with a long shelf life (greater than five days) (e.g. cold-smoked salmon) Reformulation of the product such that one or more of the parameters influencing the growth of the bacterium (e.g., pH, water activity, presence of inhibitory compounds) is altered so the food no longer supports growth Shortening the duration of the product refrigerated/chilled shelf life are other means for assuring that growth to any significant degree does not occur before the product is consumed
  • 13. 13 Advice on controlling Listeria monocytogenes contamination (2) Inclusion of a step to eliminate Listeria Prevent re-contamination of the product Introduce an additional mitigation treatment after final packaging Attention to the design and maintenance of equipment Maintain the integrity of the cold chain (i.e., the temperature of refrigerated/chilled storage) Follow the recommendations of the Codex Guidelines on the Application of General Principles of Food Hygiene to the Control of Listeria monocytogenes in Foods (CAC/GL 61 – 2007)
  • 14. 14 General advice on food production The trade should ensure that all food for sale comply with the legal requirements Observe basic hygiene requirements Environmental hygiene Equipment sanitation Food hygiene Personal hygiene Observe Good Manufacturing Practice (GMP) in food processing to assure that the food products do not pose risk to the public Local food manufacturers are recommended to implement the Hazard Analysis and Critical Control Points (HACCP) system, to control food safety problems
  • 15. 15 For more information CFS webpage on HACCP http://www.cfs.gov.hk/english/programme/programme_haccp/programme_ haccp.html Food Safety Advice on Production of Soups and Drinks http://www.cfs.gov.hk/english/committee/files/TCF_46/Draft_Food_Safety_ Advice_on_Production_of_Soups_and_Drinks_e.pdf Measures to reduce the risk of contamination of Listeria monocytogenes in ready-to-eat (RTE) food (Chinese version only) http://www.cfs.gov.hk/tc_chi/whatsnew/whatsnew_act/files/FS_Seminar_fo r_Trade_2015/6_Introduction_of_Listeria_monocytogenes.pdf Implementing HACCP and other Food Safety Plans in Food Factories manufacturing Prepackaged Foods and Beverages (Chinese version only) http://www.cfs.gov.hk/tc_chi/whatsnew/whatsnew_act/files/FS_Seminar_fo r_Trade_2015/5_Implementing_HACCP.pdf
  • 17. Asian Food Regulation Information Service is a resource for the food industry. We have the largest database of Asian food regulations in the world – and it’s FREE to use. We publish a range of communication services (free and paid), list a very large number of food events and online educational webinars and continue to grow our Digital Library. Feel free to contact us anytime to talk about your specific requirements, offer comments, complaints or to compliment us. We look forward to hearing from you soon! www.asianfoodreg.com admin@asianfoodreg.com