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PHARMACEUTICAL
EMULSIONS
- A type of Disperse System
By:By: Aliza ali khanAliza ali khan
(R.No42)(R.No42)
Aqsa gul(R.No 33)Aqsa gul(R.No 33)
Topics to be Covered …Topics to be Covered …
Emulsions - Basic Intro1
Stability of Emulsions2
Manufacturing of Emulsions3
Tests for Emulsion Type4
Pharmaceutical Application5
EMULSION- BASIC INTROEMULSION- BASIC INTRO
 Section contains:Section contains:
 Introduction
 Types of emulsions
 Classification of Emulsions
 Theories of emulsification
 Additives for formulation of emulsion
What are Emulsions?What are Emulsions?
Emulsion
is a dispersion in
which the dispersed
phase is composed
of small globules of
a liquid distributed
throughout a vehicle
in which it is
immiscible
DispersionDispersion
SystemSystem
Suspension
is a two phased
system in which a
finely divided solid is
dispersed in a
continuous phase of
solid, liquid, or gas.
Emulsions (Definition)Emulsions (Definition)
 An emulsion is a
thermodynamicallythermodynamically unstable
system consisting of at least two
immiscible liquid phases one of
which is dispersed as globules
in the other liquid phase
stabilized by a third substance
called emulsifying agent.
-OR-
 An emulsion is a dispersion in
which the dispersed phase is
composed of small globulessmall globules of
a liquid distributed throughout a
vehicle in which it is immiscible.
A.: Two immiscible liquids not
emulsified
B. An emulsion of phase B
dispersed in Phase A
C. Unstable emulsion slowly
separates.
D. The emulsifying agent
( black film) places it self on the
interface between phase A and
phase B and stabilizes the
emulsion.
Composition of Emulsion
 Aqueous phase: It contain the deionized pure water having
water soluble ingredients like coloring agents flavoring agents
e.t.c
 Oily phase: It contain fixed, volatile and mineral oil having and
oil soluble vitamins and other substances.
 Emulsifying agent: It is the agent which help to make the two
immiscible phases miscible with one another.
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Internal Phase or External PhaseInternal Phase or External Phase
in Emulsionsin Emulsions
 The dispersed liquid is
known as the Internal orInternal or
Discontinuous phase.Discontinuous phase.
The droplet phase is called
the dispersed phase or
internal phase
 whereas the dispersion
medium is known as
the External or ContinuousExternal or Continuous
phasephase
The liquid in which droplets
are dispersed is
called the external or
continuous phase.
Classification of Emulsion
Dispersed
phase
size of
Liq. droplets
Oil in WaterOil in Water
(O/W):(O/W): Oil
droplets
dispersed in
water
Water in OilWater in Oil
(W/O):(W/O): Water
droplets
dispersed in oil
0.1– 100 micrometer
Macro emulsions
(Kinetically(Kinetically
Stable)Stable)
0.1 micrometer
Micro emulsions
(Thermody-(Thermody-
namicallynamically
Stable)Stable)
Based on:
Based on:
Types of Emuslion
MultipleMultiple
emulsionsemulsions
MicroMicro
emulsionsemulsions
SimpleSimple
emulsionsemulsions
(Macro(Macro
emulsions)emulsions)
Oil-in-water (O/W)
Water-in-oil (W/O)
Oil-in-water-in-oil
(O/W/O)
Water-in-oil-in-
water
(W/O/W)
Nano emulsions
- diameter greater than
0.1 μm
Milk is the natural emulsion of o/w
type
Emulsified creams
can be w/o or o/w
depending on their use
- thermodynamically
stable optically
transparent , mixtures of a
biphasic oil –water system
stabilized with surfactants
General Types of Pharmaceutical
Emulsions
Vitamin
drops
Lotions Linime
-nts
Creams
Ointm-
ents
EmulsionsEmulsions
Theories of Emulsification
mono molecular
layers of
emulsifying
agents are
curved around a
droplet of the
internal phase
of the emulsion
by lowering of
interfacial
tension
A film of
emulsifying
agent
prevents the
contact and
coalescing of
the dispersed
phase.
SurfaceSurface
TensionTension
TheoryTheory
Oriented-Oriented-
WedgeWedge
TheoryTheory
InterfacialInterfacial
Film theoryFilm theory
Surface tension theory
According to this theory when an emulsifying agent is added it
reduces the interfacial tension between the two phase making them
miscible with another.
Oriented wedge theory
This theory states that the emulsifying agent orient itself in that phase in
which it is more soluble and will be embedded in it. Banocraft states that it is
the continuous phase
This theory also explains that the curvature of the interface depends on the
relative volume of polar and non polar groups of emulsifier so when the polar
groups are bulkier than o/w emulsion will be formed and when the non polar
are bulkier than w/o emulsion will be formed
HLB is very helpful in determining
the type of the emulsion.
If emulsion has greater hydrophilic
property than lipophilic than o/w
emulsion will be formed.
Plastic or Interfacial film theory
 According to this theory, emulsifying agent adsorbed at the
interface b/w the oil and water, the emulsifying agent forms a
film by adsorbing around the surface of droplets of internal phase.
This film prevents the contact and coalescing of internal phase.
 The stability of emulsion depends on the strength of the film
formed around the internal phase
 The type of emulsion formed is
determined by the degree
of emulsifying agent in two phases.
 If it is more soluluble
in aqueous phase then the emulsion
will be o/w type and vice versa
Viscosity theory
 According to this theory greater is the viscosity of emulsion
greater will be its stability, but this theory is not perfectly
explained the stability of all the emulsion. Because milk which is
an emulsion which is less viscous and more stable.
EmulsifyingEmulsifying
agentagent
Anti-Anti-
oxidantsoxidants
AntimicrobialAntimicrobial
PreservativePreservative
AuxiliaryAuxiliary
EmulsifiersEmulsifiers
Additives For Formulation Of EmulsionAdditives For Formulation Of Emulsion
# Emulsifying Agents# Emulsifying Agents
 They are the substances added to an emulsion to prevent the coalescence of
the globules of the dispersed phase. They are also known as emulgents or
emulsifiers.
 They help in formation of emulsion by three mechanisms.
- Reduction in interfacial tension – thermodynamic stabilization
INTERFACIAL TENSION: It is force that holds the surface of the particular phase
together. It is measured in dynes/cm
- Formation of a rigid interfacial film – mechanical barrier to coalescence
- Formation of an electrical double layer – electrical barrier to approach
of particles.
 Pharmaceutically acceptable emulsifiers must also :
 Be stable .
 Be compatible with other ingredients .
 Be non – toxic .
 Possess little odor , taste , or color .
 Not interfere with the stability
of efficacy of the active agent .
Classification of Emulsifiers
1
Synthetic
Surface active
agents
( Monomolecular
films)
2
Semi synthetic and
natural
Hydrophilic colloids (
Multi-molecular
films)
3
Finely divided solid
particles
( Particulate film)
1. Synthetic surface active agents1. Synthetic surface active agents
 Reduce interfacial tension and make the emulsion
thermodynamically more stable.
 To reduce the interfacial tension Oil droplets are
surrounded by a coherent monolayer of the surfactant
which prevents coalescence. If the emulsifier is ionized,
the presence of strong charge may lead to repulsion in
droplets and hence increasing stability. Adsorbed at
oil/water interface to form.
 Form protective
monomolecular film
 Micelle formation
an aggregate of molecules in a colloidal solution, such as those
formed by detergents.
Classification of Surfactants
 CationicCationic
 Quaternary ammonium compounds
 Benzylkonium chloride
 NonionicNonionic
 Polyoxy ethylene fatty alcohol ethers
C12H25 (OCH2CH2)nOH
 Sorbitan fatty acid esters
 Polyoxyethylene sorbitan fatty acid esters
 Polyoxyethylene polyoxypopylene block copolymers
 Lanolin alcohols and ethoxylated lanolin alcohols
 Glyceral monosterate
 AnionicAnionic
 Soaps
-Mono valent
-Polyvalent
-Organic
 Sulphates
 Sulphonates (CH3(CH2)n CH2SO3 – Na+)
2. Semi synthetic and natural surface2. Semi synthetic and natural surface
active agentsactive agents
 Also known as Hydrocolloide Emulsifying agents
 Provide a protective sheath (Multi-molecular films )around
the droplets
 Impart a charge to the dispersed droplets ( so that they
repel each other
 Swell to increase the viscosity of the system ( so that
droplets are less likely to change.)
Classification of Hydrocolloidals
 SemisyntheticSemisynthetic
Includes mainly cellulose derivatives like sodium
carboxymethyl cellulose, hydroxyl propyl cellulose and
methyl cellulose. They are used for formulating o/w
type of emulsions. They primarily act by increasing the
viscosity of the system. e.g., methyl cellulose,
hydroxypropyl cellulose and sodium carboxy methyl
cellulose.
 NaturalNatural
-Plant origin-Plant origin
Polysaccharides
(Acacia, tragacanth, agar, pectin, lecithin)
-Animal origin-Animal origin
 Proteins ( Gelatin)
 Lecithin
 Cholesterol
 Wool fat
 Egg yolk
3. Finely divided solid particles3. Finely divided solid particles
 Also known as Particulate films
 Form a particulate "film“ around dispersed particles.
 These particles rely on adsorption to interfaces and like
the hydrophilic colloids, function by forming a physical
barrier to coalescence.
 Finely divided solid particles that are wetted to some
degree by both oil and water act as emulsifying agents.
This results from their being concentrated at interface,
where they produce a particulate film around the
dispersed droplets to prevent coalescence.
Classification of Particulate films
 Colloidal ClaysColloidal Clays
• Bentonite,( Al2O3.4SiO2.H2O),Bentonite,( Al2O3.4SiO2.H2O),
• Veegum ( Magnesium Aluminium silicate)Veegum ( Magnesium Aluminium silicate)
• Magnesium trisilicateMagnesium trisilicate
 Metallic hydroxidesMetallic hydroxides
• Magnesium hydroxideMagnesium hydroxide
• Aluminium hydroxideAluminium hydroxide
# Auxiliary Emulsifiers
 Auxiliary (Secondary) emulsifying agents include those
compounds that are normally incapable themselves of
forming stable emulsion. Their main value lies in their
ability to function as thickening agents and thereby help
stabilize the emulsion.
# Antimicrobial Preservatives
 The preservative must be :
 Less toxic
 Stable to heat and storage
 Chemically compatible
 Reasonable cost
 Acceptable taste, odor and color.
 Effective against fungus, yeast, bacteria.
 Available in oil and aqueous phase at effective
level concentration.
 Preservative should be in unionized state to
penetrate the bacteria.
 Preservative must no bind to other components
of the emulsion
- Examples of Antimicrobial agents
 Acids and acid derivativesAcids and acid derivatives - Benzoic acid - Antifungal
agent
 AldehydesAldehydes – Formaldehyde - Broad spectrum
 PhenolicsPhenolics - Phenol - Broad spectrum
Cresol
Propyl p-hydroxy benzoate
 QuaternariesQuaternaries -Chlorhexidine and salts - Broad spectrum
Benzalkonium chloride
Cetyl trimethyl ammonium bromide
 MercurialsMercurials -Phenyl mercuric acetate - Broad
spectrum
# Antioxidants
 Autoxidation occurs by free radical reaction
 Can be prevented by
 absence of oxygen,
 a free radical chain breaker
 by reducing agent
# Examples:# Examples:
 Gallic acid, Propyl gallate - pharmaceuticals and cosmetics - Bitter taste
 Ascorbic acid – Suitable for oral use products
 Sulphites - Suitable for oral use products
 L-tocopherol - pharmaceuticals and
cosmetics -Suitable for oral preparations
e.g. those containing vitamin A
STABILITY OF EMULSIONSTABILITY OF EMULSION
 Section contains:Section contains:
 Physical Instability
Creaming
Flocculation
Phase Inversion
Emulsions are Kinetically Stable!Emulsions are Kinetically Stable!
Types - Physical InstabilityTypes - Physical Instability
 Types of Physical instability are:
 Flocculation
 Creaming or sedimentation
 Aggregation or coalescence
 Phase inversion
I - FlocculationI - Flocculation
• Neighboring globules
come closer to each
other and form colonies
in the continuous
phase. This aggregation
of globules is not clearly
visible.
• This is the initial stage
that leads to instability.
• Flocculation of the
dispersed phase may
take place before,
during or after
creaming.
• The extent of flocculation of globules depends on
(a) globule size distribution.
(b) charge on the globule surface.
(c) viscosity of the external medium.
(a) Globule size distribution
• Uniform sized globules prevent flocculation.
• This can be achieved by proper size reduction process.
(b) Charge on the globule surface
• A charge on the globules exert repulsive forces with the neighboring
globules.
• This can be achieved by using ionic emulsifying agent, electrolytes etc.
(c) Viscosity of the external medium.
• If the viscosity of the external medium is increased, the globules become
relatively immobile and flocculation can be prevented.
• This can be obtained by adding viscosity improving agents (bodying agents
or thickening agents) such as hydrocolloids or waxes.
• Flocs slowly move either upward or downward leading to creaming.
• Flocculation is due to the interaction of attractive and repulsive forces,
whereas creaming is due to density differences in the two phases.
II - CreamingII - Creaming
• Creaming is the upward movement of dispersed droplets of
emulsion relative to the continuous phase (due to the
density difference between two phases).
• Creaming is the concentration of globules at the top or
bottom of the emulsion.
• Droplets larger than 1 mm may settle preferentially to the
top or the bottom under gravitational forces.
• Creaming may also be observed on account of the difference
of individual globules (movement rather than flocs).
• It can be observed by a difference in color shade of the
layers.
• It is a reversible process, i.e., cream can be re-dispersed
easily by agitation, this is possible because the oil globules
are still surrounded by the protective sheath of the
emulsifier.
• Creaming results in a lack of uniformity of drug distribution. This leads to
variable dosage. Therefore, the emulsion should be shaken thoroughly
before use.
• Creaming is of two types, upward creaming and downward creaming
• Upward creaming, is due to the dispersed phase is less dense than the
continuous phase. This is normally observed in o/w emulsions. The velocity
of sedimentation becomes negative.
• Downward creaming occurs if the dispersed phase is heavier than the
continuous phase. Due to gravitational pull, the globules settle down. This is
normally observed in w/o emulsions.
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• Since creaming involves the movement of globules in an emulsion,
Stokes’ lawStokes’ law can be applied.
• Creaming is influenced by,
– Globule size
– Viscosity of the dispersion medium
– Difference in the densities of dispersed phase and dispersion medium.
• Creaming can be reduced or prevented by:
1. Reducing the particle size by homogenization. Doubling the diameter of oil
globules increases the creaming rate by a factor of four.
2. Increasing the viscosity of the external phase by adding the thickening
agents such as methyl cellulose tragacanth or sodium alginate.
3. Reducing the difference in the densities between the dispersed phase and
dispersion medium.
III- CoalescenceIII- Coalescence
Aggregation, Coalescence, BreakingAggregation, Coalescence, Breaking
•AggregationAggregation : Dispersed particles come together but do not
fuse.
•CoalescenceCoalescence is the process by which emulsified particles merge
with each to form large particles.
•This type of closed packing induces
greater cohesion which leads to coalescence.
•In this process, the emulsifier film around the globules is
destroyed to a certain extent. This step can be recognized by
increased globule size and reduced number of globules.
Factors responsible for coalescence:
 The addition of a substance that is incompatible with the
emulsifier and may destroy its emulsifying ability
 An increase in temperature may coagulate certain type of
emulsifying agents such as proteins.
 Freezing of aqueous phase will produce ice crystals that
may exert unusual pressure on oil globules.
 Attempt to incorporate excessive amount of dispersed
phase may cause cracking of an emulsion.
Factors which prevents coalescence:
 Uniform particle size of dispersed phase of internal phase
 Increase viscosity of external phase up to optimum level.
 Phase volume ratio of an emulsion has a secondary influence on
the stability of the product and represents the relative volume of
water to oil in emulsion. A phase volume ratio of 50:50 is likely to
give most stable emulsion
 The major factor to prevent coalescence is the mechanical
strength of the interfacial film.
 If one attempt to incorporate more than about 74%
Of oil in o/w emulsion, the oil globules often coalesce and emulsion
breaks. This value is known as critical point which is defined as
‘The concentration of internal phase above which emulsifying
agent cannot produce a stable emulsion of the desired type.
BREAKING:BREAKING:
•Breaking is the destroying of the film
surrounding the particles.
•Separation of the internal phase from the
external phase is called breaking of the
emulsion.
•This is indicated by complete separation of oil
and aqueous phases, is an irreversible process,
i.e., simple mixing fails. It is to re-suspend the
globules into an uniform emulsion.
•In breaking, the protective sheath around the
globules is completely destroyed and oil tends
to coalesce.
IV- Phase InversionIV- Phase Inversion
• This involves the change of emulsion type from o/w to w/o or vice versa.
• When we intend to prepare one type of emulsion say o/w, and if the final
emulsion turns out to be w/o, it can be termed as a sign of instability.
MANUFACTURING OF EMULSIONMANUFACTURING OF EMULSION
 Section contains:Section contains:
 Extemporaneous Methods
 Large Scale Methods
Extemporaneous Methods
4 parts (volumes) of oil
2 parts of water
1 part of gum 4:2:1 method
4 parts (volumes) of oil
2 parts of water
1 part of gum
emulsion from volatile oils or
oleaginous substance of low
viscosity. powdered acacia +
2 parts of oil
hand homogenizer, which
forces the emulsion through a
very small orifice, reducing
the dispersed droplet size to
about 5 microns or less
Dry Gum Method
Wet Gum Method
Forbes Bottle Method
Auxiliary Method
Emulsification process can be carried out by four methods mainly:
Large Scale Methods
Physical parameters affecting the droplet size distribution ,
viscosity, and stability of emulsion:
Location of the emulsifier,
method of incorporation of the phases,
the rates of addition ,
the temperature of each phase and
the rate of cooling after mixing of the phases considerably
Energy may be supplied in the form of:
Heat
Homogenization
Agitation
Heat :
Emulsification by vaporization
Emulsification by phase inversion
Low energy emulsification
Mechanical equipment for emulsification (Agitation)
EquipementsEquipementsEquipementsEquipements
Agitators
MechanicalMechanical
stirrersstirrers
Ultra-Ultra-
sonifierssonifiers
PropellerPropeller
mixersmixers
ColloidColloid
millsmills
 Mechanical StirrersMechanical Stirrers
 An emulsion may be stirred
by means of various impellers
mounted on shafts, which are
placed directly into the
system to be emulsified.
 This is used for mixing,
suspending, milling,
dispersing, disintegrating
solids etc. & reduces batch
time. It consists of stator and
rotor assembly. The rotor
rotates inside the stator
assembly which is fixed with
three tie rods to the motor.
 Propeller MixersPropeller Mixers
 Simple top entering propeller mixers are adequate
for routine development work in the laboratory and
production.
 The degree of agitation is controlled by propeller
rotation but the pattern of liquid flow and resultant
efficiency of mixing are controlled by the type of
impeller, its position in the container, the presence
of baffles, and the general shape of the container.
These stirrers can not be used when :
vigorous agitation is needed,
extremely small droplets are needed.
 Foaming at high shear rates must be avoided.
 These mixers may have paddle blades, counter
rotating blades or planetary blades .
Major Types…
Turbine Type MixersTurbine Type Mixers
 If more vigorous agitation is
required or viscosity is more ,
turbine type mixers can be
used.
HomogenizersHomogenizers
In homogenizers the dispersion
of two liquids is achieved by
forcing their mixture through a
small inlet orifice at big
pressures.
Homogenizers can be made
with more than one emulsifying
stage, and it is possible to
recycle the emulsion through
the homogenizer more than one
time.
Homogenizers raise the temp.
of the emulsion, hence cooling
may be required.
It can be used when a
reasonably mono disperse
emulsion of small droplet size
( 1 nm) is required.
 Colloid MillsColloid Mills
 They operate on principle of high shear
which is normally generated between
rotor and stator of the mill.
 Colloid mill consists of a fixed stator
plate and a high speed rotating rotator
plea.
 Material drawn or pumped through an
adjustable gap set between the rotor and
stator is homogenized by the physical
action and he centrifugal force is created
by high rotation of the rotor which
operates within 0.005 to0.010 inch of the
stator.
ROTOR ANDROTOR AND
STATORSTATOR
 UltrasonifiersUltrasonifiers
Ultrasonic energy s used to produce
pharmaceutical emulsions.
These transduced piezoelectric
devices have limited output and are
expensive.
They are useful for laboratory
preparation of emulsions of
moderate viscosity and extremely
low particle size.
Commercial equipment is based n
principle of Pohlmn liquid whistle.
The dispersion is forced through an
orifice at modest pressure and is
allowed to impinge on a blade. The
pressure range is from 150-350 psi .
This pressure causes blade to
vibrate rapidly to produce an
ultrasonic note. When the system
reaches a steady state, a cavitational
field is generated at the leading edge
of the blade and the pressure
fluctuations of approx. 60 tones psi
can be achieved in commercial
equipment.
TESTS FOR EMULSION TYPETESTS FOR EMULSION TYPE
Tests
Emulsion Type (W/O or O/W emulsions)Emulsion Type (W/O or O/W emulsions)
Dilution
Conductivity
Dye-solubility
Refractive index
measurement
Filter paper
Emulsion Type and Means of DetectionEmulsion Type and Means of Detection
Dilution Test
 In this test the emulsion is diluted either with oil or water. If the
emulsion is o/w type and it is diluted with water, it will remain stable
as water is the dispersion medium" but if it is diluted with oil, the
emulsion will break as oil and water are not miscible with each
other. Oil in water emulsion can easily be diluted with an aqueous
solvent whereas water in oil emulsion can be diluted with a oily
liquid.
Conductivity Test
 The basic principle of this test is
that water is a good conductor of
electricity. Therefore in case of o/w
emulsion, this test will be positive as
water is the external phase.
‘In this test, an assembly is
used in which a pair of electrodes
connected to an electric bulb
is dipped into an emulsion. If
the emulsion is o/w type,
the electric bulb glows.’
Dye-Solubility Test
 In this test an emulsion is mixed with a water soluble dye (amaranth)
and observed under the microscope. If the continuous phase
appears red, it means that the emulsion is o/w type as water is in the
external phase and the dye will dissolve in it to give color. If the
scattered globules appear red and continuous phase colorless, then
it is w/o type. Similarly if an oil soluble dye (Scarlet red C or Sudan
III) is added to an emulsion and the continuous phase appears red,
then it is w/o emulsion.
Ref. Index & Filter paper Test
Fluorescence Test:Fluorescence Test:
If an emulsion on exposure to ultra-
violet radiations shows continuous
fluorescence under microscope, then it
is w/o type and if it shows only spotty
fluorescence, then it is o/w type.
Cobalt Chloride Test:Cobalt Chloride Test:
When a filter paper soaked in cobalt
chloride solution is dipped in to an
emulsion and dried, it turns from blue
to pink, indicating that the emulsion is
o/w type.
PHARMACEUTICAL APPLICATIONS
OilOil
ProductsProducts
Emulsions are used for administering drugs orally due to following
reasons :
a. More palatable : Objectionable taste or texture of medicinal agents
gets masked.
b. Better absorption : Due to small globule size, the medicinal agent
gets absorbed faster.
O/WO/W
ParenteralParenteral
a. I/V route :
Lipid nutrients are emulsified and given to patients by i/v rout. Such
emulsions have particle size less than 100 nm.
b. Depot injections :
W/o emulsions are used to disperse water soluble antigenic
materials in mineral oil for i/m depot injection.
TopicalTopical
ProductsProducts
O/W emulsions are more acceptable as water washable
drug bases for cosmetic purposes.
W/O emulsions are used for treatment of dry skin.
Emulsions have following advantages when used for topical
purpose:
Emulsions can be used for following dosage forms:
a. Patient acceptance
b. washable character,
c. Acceptable viscosity,
d. Less greasiness.
REFERENCESREFERENCES
 Remington: The Science and Practice of Pharmacy
 Pharmaceutics: The Science of Dosage Form Design by
Aulton
 Ansel's Pharmaceutical Dosage Forms and Drug Delivery
Systems
 http://www.chm.bris.ac.uk/eastoe/Surf_Chem/3%20Microemulsio
ns.pdf
 http://www.preservearticles.com/2011122319138/tests-for-identification-of
 http://www.wasanlab.com/pharm/emulsion.html
 http://quizlet.com/11069679/pharmaceutics-module-8-disperse-systems-fla
 http://www.powershow.com/view/114b96-OWQyN/PHARMACEUTICAL_SUSP

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Emulsions 141109040201-conversion-gate02

  • 1.
  • 2. Company LOGO PHARMACEUTICAL EMULSIONS - A type of Disperse System By:By: Aliza ali khanAliza ali khan (R.No42)(R.No42) Aqsa gul(R.No 33)Aqsa gul(R.No 33)
  • 3. Topics to be Covered …Topics to be Covered … Emulsions - Basic Intro1 Stability of Emulsions2 Manufacturing of Emulsions3 Tests for Emulsion Type4 Pharmaceutical Application5
  • 4. EMULSION- BASIC INTROEMULSION- BASIC INTRO  Section contains:Section contains:  Introduction  Types of emulsions  Classification of Emulsions  Theories of emulsification  Additives for formulation of emulsion
  • 5. What are Emulsions?What are Emulsions? Emulsion is a dispersion in which the dispersed phase is composed of small globules of a liquid distributed throughout a vehicle in which it is immiscible DispersionDispersion SystemSystem Suspension is a two phased system in which a finely divided solid is dispersed in a continuous phase of solid, liquid, or gas.
  • 6. Emulsions (Definition)Emulsions (Definition)  An emulsion is a thermodynamicallythermodynamically unstable system consisting of at least two immiscible liquid phases one of which is dispersed as globules in the other liquid phase stabilized by a third substance called emulsifying agent. -OR-  An emulsion is a dispersion in which the dispersed phase is composed of small globulessmall globules of a liquid distributed throughout a vehicle in which it is immiscible. A.: Two immiscible liquids not emulsified B. An emulsion of phase B dispersed in Phase A C. Unstable emulsion slowly separates. D. The emulsifying agent ( black film) places it self on the interface between phase A and phase B and stabilizes the emulsion.
  • 7. Composition of Emulsion  Aqueous phase: It contain the deionized pure water having water soluble ingredients like coloring agents flavoring agents e.t.c  Oily phase: It contain fixed, volatile and mineral oil having and oil soluble vitamins and other substances.  Emulsifying agent: It is the agent which help to make the two immiscible phases miscible with one another. Company Logo
  • 8. Internal Phase or External PhaseInternal Phase or External Phase in Emulsionsin Emulsions  The dispersed liquid is known as the Internal orInternal or Discontinuous phase.Discontinuous phase. The droplet phase is called the dispersed phase or internal phase  whereas the dispersion medium is known as the External or ContinuousExternal or Continuous phasephase The liquid in which droplets are dispersed is called the external or continuous phase.
  • 9. Classification of Emulsion Dispersed phase size of Liq. droplets Oil in WaterOil in Water (O/W):(O/W): Oil droplets dispersed in water Water in OilWater in Oil (W/O):(W/O): Water droplets dispersed in oil 0.1– 100 micrometer Macro emulsions (Kinetically(Kinetically Stable)Stable) 0.1 micrometer Micro emulsions (Thermody-(Thermody- namicallynamically Stable)Stable) Based on: Based on:
  • 10. Types of Emuslion MultipleMultiple emulsionsemulsions MicroMicro emulsionsemulsions SimpleSimple emulsionsemulsions (Macro(Macro emulsions)emulsions) Oil-in-water (O/W) Water-in-oil (W/O) Oil-in-water-in-oil (O/W/O) Water-in-oil-in- water (W/O/W) Nano emulsions - diameter greater than 0.1 μm Milk is the natural emulsion of o/w type Emulsified creams can be w/o or o/w depending on their use - thermodynamically stable optically transparent , mixtures of a biphasic oil –water system stabilized with surfactants
  • 11. General Types of Pharmaceutical Emulsions Vitamin drops Lotions Linime -nts Creams Ointm- ents EmulsionsEmulsions
  • 12. Theories of Emulsification mono molecular layers of emulsifying agents are curved around a droplet of the internal phase of the emulsion by lowering of interfacial tension A film of emulsifying agent prevents the contact and coalescing of the dispersed phase. SurfaceSurface TensionTension TheoryTheory Oriented-Oriented- WedgeWedge TheoryTheory InterfacialInterfacial Film theoryFilm theory
  • 13. Surface tension theory According to this theory when an emulsifying agent is added it reduces the interfacial tension between the two phase making them miscible with another.
  • 14. Oriented wedge theory This theory states that the emulsifying agent orient itself in that phase in which it is more soluble and will be embedded in it. Banocraft states that it is the continuous phase This theory also explains that the curvature of the interface depends on the relative volume of polar and non polar groups of emulsifier so when the polar groups are bulkier than o/w emulsion will be formed and when the non polar are bulkier than w/o emulsion will be formed HLB is very helpful in determining the type of the emulsion. If emulsion has greater hydrophilic property than lipophilic than o/w emulsion will be formed.
  • 15. Plastic or Interfacial film theory  According to this theory, emulsifying agent adsorbed at the interface b/w the oil and water, the emulsifying agent forms a film by adsorbing around the surface of droplets of internal phase. This film prevents the contact and coalescing of internal phase.  The stability of emulsion depends on the strength of the film formed around the internal phase  The type of emulsion formed is determined by the degree of emulsifying agent in two phases.  If it is more soluluble in aqueous phase then the emulsion will be o/w type and vice versa
  • 16. Viscosity theory  According to this theory greater is the viscosity of emulsion greater will be its stability, but this theory is not perfectly explained the stability of all the emulsion. Because milk which is an emulsion which is less viscous and more stable.
  • 18. # Emulsifying Agents# Emulsifying Agents  They are the substances added to an emulsion to prevent the coalescence of the globules of the dispersed phase. They are also known as emulgents or emulsifiers.  They help in formation of emulsion by three mechanisms. - Reduction in interfacial tension – thermodynamic stabilization INTERFACIAL TENSION: It is force that holds the surface of the particular phase together. It is measured in dynes/cm - Formation of a rigid interfacial film – mechanical barrier to coalescence - Formation of an electrical double layer – electrical barrier to approach of particles.  Pharmaceutically acceptable emulsifiers must also :  Be stable .  Be compatible with other ingredients .  Be non – toxic .  Possess little odor , taste , or color .  Not interfere with the stability of efficacy of the active agent .
  • 19. Classification of Emulsifiers 1 Synthetic Surface active agents ( Monomolecular films) 2 Semi synthetic and natural Hydrophilic colloids ( Multi-molecular films) 3 Finely divided solid particles ( Particulate film)
  • 20. 1. Synthetic surface active agents1. Synthetic surface active agents  Reduce interfacial tension and make the emulsion thermodynamically more stable.  To reduce the interfacial tension Oil droplets are surrounded by a coherent monolayer of the surfactant which prevents coalescence. If the emulsifier is ionized, the presence of strong charge may lead to repulsion in droplets and hence increasing stability. Adsorbed at oil/water interface to form.  Form protective monomolecular film  Micelle formation an aggregate of molecules in a colloidal solution, such as those formed by detergents.
  • 21. Classification of Surfactants  CationicCationic  Quaternary ammonium compounds  Benzylkonium chloride  NonionicNonionic  Polyoxy ethylene fatty alcohol ethers C12H25 (OCH2CH2)nOH  Sorbitan fatty acid esters  Polyoxyethylene sorbitan fatty acid esters  Polyoxyethylene polyoxypopylene block copolymers  Lanolin alcohols and ethoxylated lanolin alcohols  Glyceral monosterate  AnionicAnionic  Soaps -Mono valent -Polyvalent -Organic  Sulphates  Sulphonates (CH3(CH2)n CH2SO3 – Na+)
  • 22. 2. Semi synthetic and natural surface2. Semi synthetic and natural surface active agentsactive agents  Also known as Hydrocolloide Emulsifying agents  Provide a protective sheath (Multi-molecular films )around the droplets  Impart a charge to the dispersed droplets ( so that they repel each other  Swell to increase the viscosity of the system ( so that droplets are less likely to change.)
  • 23. Classification of Hydrocolloidals  SemisyntheticSemisynthetic Includes mainly cellulose derivatives like sodium carboxymethyl cellulose, hydroxyl propyl cellulose and methyl cellulose. They are used for formulating o/w type of emulsions. They primarily act by increasing the viscosity of the system. e.g., methyl cellulose, hydroxypropyl cellulose and sodium carboxy methyl cellulose.  NaturalNatural -Plant origin-Plant origin Polysaccharides (Acacia, tragacanth, agar, pectin, lecithin) -Animal origin-Animal origin  Proteins ( Gelatin)  Lecithin  Cholesterol  Wool fat  Egg yolk
  • 24. 3. Finely divided solid particles3. Finely divided solid particles  Also known as Particulate films  Form a particulate "film“ around dispersed particles.  These particles rely on adsorption to interfaces and like the hydrophilic colloids, function by forming a physical barrier to coalescence.  Finely divided solid particles that are wetted to some degree by both oil and water act as emulsifying agents. This results from their being concentrated at interface, where they produce a particulate film around the dispersed droplets to prevent coalescence.
  • 25. Classification of Particulate films  Colloidal ClaysColloidal Clays • Bentonite,( Al2O3.4SiO2.H2O),Bentonite,( Al2O3.4SiO2.H2O), • Veegum ( Magnesium Aluminium silicate)Veegum ( Magnesium Aluminium silicate) • Magnesium trisilicateMagnesium trisilicate  Metallic hydroxidesMetallic hydroxides • Magnesium hydroxideMagnesium hydroxide • Aluminium hydroxideAluminium hydroxide
  • 26. # Auxiliary Emulsifiers  Auxiliary (Secondary) emulsifying agents include those compounds that are normally incapable themselves of forming stable emulsion. Their main value lies in their ability to function as thickening agents and thereby help stabilize the emulsion.
  • 27. # Antimicrobial Preservatives  The preservative must be :  Less toxic  Stable to heat and storage  Chemically compatible  Reasonable cost  Acceptable taste, odor and color.  Effective against fungus, yeast, bacteria.  Available in oil and aqueous phase at effective level concentration.  Preservative should be in unionized state to penetrate the bacteria.  Preservative must no bind to other components of the emulsion
  • 28. - Examples of Antimicrobial agents  Acids and acid derivativesAcids and acid derivatives - Benzoic acid - Antifungal agent  AldehydesAldehydes – Formaldehyde - Broad spectrum  PhenolicsPhenolics - Phenol - Broad spectrum Cresol Propyl p-hydroxy benzoate  QuaternariesQuaternaries -Chlorhexidine and salts - Broad spectrum Benzalkonium chloride Cetyl trimethyl ammonium bromide  MercurialsMercurials -Phenyl mercuric acetate - Broad spectrum
  • 29. # Antioxidants  Autoxidation occurs by free radical reaction  Can be prevented by  absence of oxygen,  a free radical chain breaker  by reducing agent # Examples:# Examples:  Gallic acid, Propyl gallate - pharmaceuticals and cosmetics - Bitter taste  Ascorbic acid – Suitable for oral use products  Sulphites - Suitable for oral use products  L-tocopherol - pharmaceuticals and cosmetics -Suitable for oral preparations e.g. those containing vitamin A
  • 30. STABILITY OF EMULSIONSTABILITY OF EMULSION  Section contains:Section contains:  Physical Instability Creaming Flocculation Phase Inversion
  • 31. Emulsions are Kinetically Stable!Emulsions are Kinetically Stable!
  • 32. Types - Physical InstabilityTypes - Physical Instability  Types of Physical instability are:  Flocculation  Creaming or sedimentation  Aggregation or coalescence  Phase inversion
  • 33. I - FlocculationI - Flocculation • Neighboring globules come closer to each other and form colonies in the continuous phase. This aggregation of globules is not clearly visible. • This is the initial stage that leads to instability. • Flocculation of the dispersed phase may take place before, during or after creaming.
  • 34. • The extent of flocculation of globules depends on (a) globule size distribution. (b) charge on the globule surface. (c) viscosity of the external medium. (a) Globule size distribution • Uniform sized globules prevent flocculation. • This can be achieved by proper size reduction process. (b) Charge on the globule surface • A charge on the globules exert repulsive forces with the neighboring globules. • This can be achieved by using ionic emulsifying agent, electrolytes etc. (c) Viscosity of the external medium. • If the viscosity of the external medium is increased, the globules become relatively immobile and flocculation can be prevented.
  • 35. • This can be obtained by adding viscosity improving agents (bodying agents or thickening agents) such as hydrocolloids or waxes. • Flocs slowly move either upward or downward leading to creaming. • Flocculation is due to the interaction of attractive and repulsive forces, whereas creaming is due to density differences in the two phases.
  • 36. II - CreamingII - Creaming • Creaming is the upward movement of dispersed droplets of emulsion relative to the continuous phase (due to the density difference between two phases). • Creaming is the concentration of globules at the top or bottom of the emulsion. • Droplets larger than 1 mm may settle preferentially to the top or the bottom under gravitational forces. • Creaming may also be observed on account of the difference of individual globules (movement rather than flocs). • It can be observed by a difference in color shade of the layers. • It is a reversible process, i.e., cream can be re-dispersed easily by agitation, this is possible because the oil globules are still surrounded by the protective sheath of the emulsifier.
  • 37. • Creaming results in a lack of uniformity of drug distribution. This leads to variable dosage. Therefore, the emulsion should be shaken thoroughly before use. • Creaming is of two types, upward creaming and downward creaming • Upward creaming, is due to the dispersed phase is less dense than the continuous phase. This is normally observed in o/w emulsions. The velocity of sedimentation becomes negative. • Downward creaming occurs if the dispersed phase is heavier than the continuous phase. Due to gravitational pull, the globules settle down. This is normally observed in w/o emulsions.
  • 39. • Since creaming involves the movement of globules in an emulsion, Stokes’ lawStokes’ law can be applied. • Creaming is influenced by, – Globule size – Viscosity of the dispersion medium – Difference in the densities of dispersed phase and dispersion medium. • Creaming can be reduced or prevented by: 1. Reducing the particle size by homogenization. Doubling the diameter of oil globules increases the creaming rate by a factor of four. 2. Increasing the viscosity of the external phase by adding the thickening agents such as methyl cellulose tragacanth or sodium alginate. 3. Reducing the difference in the densities between the dispersed phase and dispersion medium.
  • 40. III- CoalescenceIII- Coalescence Aggregation, Coalescence, BreakingAggregation, Coalescence, Breaking •AggregationAggregation : Dispersed particles come together but do not fuse. •CoalescenceCoalescence is the process by which emulsified particles merge with each to form large particles. •This type of closed packing induces greater cohesion which leads to coalescence. •In this process, the emulsifier film around the globules is destroyed to a certain extent. This step can be recognized by increased globule size and reduced number of globules.
  • 41. Factors responsible for coalescence:  The addition of a substance that is incompatible with the emulsifier and may destroy its emulsifying ability  An increase in temperature may coagulate certain type of emulsifying agents such as proteins.  Freezing of aqueous phase will produce ice crystals that may exert unusual pressure on oil globules.  Attempt to incorporate excessive amount of dispersed phase may cause cracking of an emulsion. Factors which prevents coalescence:  Uniform particle size of dispersed phase of internal phase  Increase viscosity of external phase up to optimum level.
  • 42.  Phase volume ratio of an emulsion has a secondary influence on the stability of the product and represents the relative volume of water to oil in emulsion. A phase volume ratio of 50:50 is likely to give most stable emulsion  The major factor to prevent coalescence is the mechanical strength of the interfacial film.  If one attempt to incorporate more than about 74% Of oil in o/w emulsion, the oil globules often coalesce and emulsion breaks. This value is known as critical point which is defined as ‘The concentration of internal phase above which emulsifying agent cannot produce a stable emulsion of the desired type.
  • 43. BREAKING:BREAKING: •Breaking is the destroying of the film surrounding the particles. •Separation of the internal phase from the external phase is called breaking of the emulsion. •This is indicated by complete separation of oil and aqueous phases, is an irreversible process, i.e., simple mixing fails. It is to re-suspend the globules into an uniform emulsion. •In breaking, the protective sheath around the globules is completely destroyed and oil tends to coalesce.
  • 44. IV- Phase InversionIV- Phase Inversion • This involves the change of emulsion type from o/w to w/o or vice versa. • When we intend to prepare one type of emulsion say o/w, and if the final emulsion turns out to be w/o, it can be termed as a sign of instability.
  • 45. MANUFACTURING OF EMULSIONMANUFACTURING OF EMULSION  Section contains:Section contains:  Extemporaneous Methods  Large Scale Methods
  • 46. Extemporaneous Methods 4 parts (volumes) of oil 2 parts of water 1 part of gum 4:2:1 method 4 parts (volumes) of oil 2 parts of water 1 part of gum emulsion from volatile oils or oleaginous substance of low viscosity. powdered acacia + 2 parts of oil hand homogenizer, which forces the emulsion through a very small orifice, reducing the dispersed droplet size to about 5 microns or less Dry Gum Method Wet Gum Method Forbes Bottle Method Auxiliary Method Emulsification process can be carried out by four methods mainly:
  • 47. Large Scale Methods Physical parameters affecting the droplet size distribution , viscosity, and stability of emulsion: Location of the emulsifier, method of incorporation of the phases, the rates of addition , the temperature of each phase and the rate of cooling after mixing of the phases considerably Energy may be supplied in the form of: Heat Homogenization Agitation
  • 48. Heat : Emulsification by vaporization Emulsification by phase inversion Low energy emulsification Mechanical equipment for emulsification (Agitation) EquipementsEquipementsEquipementsEquipements Agitators MechanicalMechanical stirrersstirrers Ultra-Ultra- sonifierssonifiers PropellerPropeller mixersmixers ColloidColloid millsmills
  • 49.  Mechanical StirrersMechanical Stirrers  An emulsion may be stirred by means of various impellers mounted on shafts, which are placed directly into the system to be emulsified.  This is used for mixing, suspending, milling, dispersing, disintegrating solids etc. & reduces batch time. It consists of stator and rotor assembly. The rotor rotates inside the stator assembly which is fixed with three tie rods to the motor.
  • 50.  Propeller MixersPropeller Mixers  Simple top entering propeller mixers are adequate for routine development work in the laboratory and production.  The degree of agitation is controlled by propeller rotation but the pattern of liquid flow and resultant efficiency of mixing are controlled by the type of impeller, its position in the container, the presence of baffles, and the general shape of the container. These stirrers can not be used when : vigorous agitation is needed, extremely small droplets are needed.  Foaming at high shear rates must be avoided.  These mixers may have paddle blades, counter rotating blades or planetary blades .
  • 51. Major Types… Turbine Type MixersTurbine Type Mixers  If more vigorous agitation is required or viscosity is more , turbine type mixers can be used. HomogenizersHomogenizers In homogenizers the dispersion of two liquids is achieved by forcing their mixture through a small inlet orifice at big pressures. Homogenizers can be made with more than one emulsifying stage, and it is possible to recycle the emulsion through the homogenizer more than one time. Homogenizers raise the temp. of the emulsion, hence cooling may be required. It can be used when a reasonably mono disperse emulsion of small droplet size ( 1 nm) is required.
  • 52.  Colloid MillsColloid Mills  They operate on principle of high shear which is normally generated between rotor and stator of the mill.  Colloid mill consists of a fixed stator plate and a high speed rotating rotator plea.  Material drawn or pumped through an adjustable gap set between the rotor and stator is homogenized by the physical action and he centrifugal force is created by high rotation of the rotor which operates within 0.005 to0.010 inch of the stator. ROTOR ANDROTOR AND STATORSTATOR
  • 53.  UltrasonifiersUltrasonifiers Ultrasonic energy s used to produce pharmaceutical emulsions. These transduced piezoelectric devices have limited output and are expensive. They are useful for laboratory preparation of emulsions of moderate viscosity and extremely low particle size. Commercial equipment is based n principle of Pohlmn liquid whistle. The dispersion is forced through an orifice at modest pressure and is allowed to impinge on a blade. The pressure range is from 150-350 psi . This pressure causes blade to vibrate rapidly to produce an ultrasonic note. When the system reaches a steady state, a cavitational field is generated at the leading edge of the blade and the pressure fluctuations of approx. 60 tones psi can be achieved in commercial equipment.
  • 54. TESTS FOR EMULSION TYPETESTS FOR EMULSION TYPE Tests Emulsion Type (W/O or O/W emulsions)Emulsion Type (W/O or O/W emulsions) Dilution Conductivity Dye-solubility Refractive index measurement Filter paper Emulsion Type and Means of DetectionEmulsion Type and Means of Detection
  • 55. Dilution Test  In this test the emulsion is diluted either with oil or water. If the emulsion is o/w type and it is diluted with water, it will remain stable as water is the dispersion medium" but if it is diluted with oil, the emulsion will break as oil and water are not miscible with each other. Oil in water emulsion can easily be diluted with an aqueous solvent whereas water in oil emulsion can be diluted with a oily liquid.
  • 56. Conductivity Test  The basic principle of this test is that water is a good conductor of electricity. Therefore in case of o/w emulsion, this test will be positive as water is the external phase. ‘In this test, an assembly is used in which a pair of electrodes connected to an electric bulb is dipped into an emulsion. If the emulsion is o/w type, the electric bulb glows.’
  • 57. Dye-Solubility Test  In this test an emulsion is mixed with a water soluble dye (amaranth) and observed under the microscope. If the continuous phase appears red, it means that the emulsion is o/w type as water is in the external phase and the dye will dissolve in it to give color. If the scattered globules appear red and continuous phase colorless, then it is w/o type. Similarly if an oil soluble dye (Scarlet red C or Sudan III) is added to an emulsion and the continuous phase appears red, then it is w/o emulsion.
  • 58. Ref. Index & Filter paper Test Fluorescence Test:Fluorescence Test: If an emulsion on exposure to ultra- violet radiations shows continuous fluorescence under microscope, then it is w/o type and if it shows only spotty fluorescence, then it is o/w type. Cobalt Chloride Test:Cobalt Chloride Test: When a filter paper soaked in cobalt chloride solution is dipped in to an emulsion and dried, it turns from blue to pink, indicating that the emulsion is o/w type.
  • 59. PHARMACEUTICAL APPLICATIONS OilOil ProductsProducts Emulsions are used for administering drugs orally due to following reasons : a. More palatable : Objectionable taste or texture of medicinal agents gets masked. b. Better absorption : Due to small globule size, the medicinal agent gets absorbed faster. O/WO/W ParenteralParenteral a. I/V route : Lipid nutrients are emulsified and given to patients by i/v rout. Such emulsions have particle size less than 100 nm. b. Depot injections : W/o emulsions are used to disperse water soluble antigenic materials in mineral oil for i/m depot injection. TopicalTopical ProductsProducts O/W emulsions are more acceptable as water washable drug bases for cosmetic purposes. W/O emulsions are used for treatment of dry skin. Emulsions have following advantages when used for topical purpose: Emulsions can be used for following dosage forms: a. Patient acceptance b. washable character, c. Acceptable viscosity, d. Less greasiness.
  • 60. REFERENCESREFERENCES  Remington: The Science and Practice of Pharmacy  Pharmaceutics: The Science of Dosage Form Design by Aulton  Ansel's Pharmaceutical Dosage Forms and Drug Delivery Systems  http://www.chm.bris.ac.uk/eastoe/Surf_Chem/3%20Microemulsio ns.pdf  http://www.preservearticles.com/2011122319138/tests-for-identification-of  http://www.wasanlab.com/pharm/emulsion.html  http://quizlet.com/11069679/pharmaceutics-module-8-disperse-systems-fla  http://www.powershow.com/view/114b96-OWQyN/PHARMACEUTICAL_SUSP