1. Designers and Builders of:
Tools, Dies, and Specialized Machinery
Prototype Products
Stamping Dies
23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533
FAX (812) 934-6533
www.amtoolinc.com
“To be an innovative resource for our customers in providing
tooling, gauging, and special machinery.”
Mission Statement
2. Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
• Founded in 1990, A&M Tool, Inc.
• 15000 square foot facility.
• 100 plus years of combined tooling and manufacturing experience
• Tool Design, Project Management, Quality Processes, Tool Making/Troubleshooting,
Manufacturing Engineering, and Business Management.
•A&M centrally located between Indianapolis and Cincinnati to support the
customer base.
• Diverse customer base
Various customers equally spanning the Automotive, Medical, and
Consumer Products industries.
• Diverse application and expertise.
• Advanced design and quality services to support production.
3. Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
• Design and Fabrication of:
• Low Volume production (prototype) and high volume dies
• Tooling details and ability to reverse engineer details.
• Design, Fabricate, and Tryout of Tooling and Special Machines:
• Fully detailed designs – All components detailed 100% for interchangeability
• Manual and semi automatic.
• Innovative automated stamping dies
• Design to company/plants electrical and safety standards.
• Design with flexibility and change over in mind.
• Gages/Fixtures:
• Small simple plug gages, to multi-stage part fixturing and gauging with indicator data capture.
• Machining – Design & Fabricate parts
• Use our 3-D machining center to support prototype and production builds
• Stamping of Components:
• Prototype, low volume production, and validation trials
• Production up to 60,000 per year.
• Fully equipped to perform layout and inspection for PPAP of production parts per APQP manual
4. Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
• Product Development
• Assist our customer by understanding the application to come up with a robust design.
• Design for our customer manufacturing process.
• Assist in cost reduction efforts by participating in VA/VE
• Utilize our diverse manufacturing experience to assist customers with lessons learned form
other industries
• Design Development
• Utilize our in house SolidWorks design expertise to fully develop customer concepts.
• Perform design work and generate detailed drawings with customer title block.
• Take the initial design concept to fully detailed prints to minimize customer workload
• Contract design services.
SolidWorks Software
AutoCAD Software
SurfCam Software
Microsoft Office 2010
PC-DMIS Inspection Software
eDrawings 2016
Import capabilities: Parasolids, IGES, Step, .DWG, .DXF
3D design capabilities utilizing SolidWorks
2016 Premium
3D machining capabilities utilizing Surfcam
5. Manufacturing Equipment
Milltronics 3-Axis High Speed Machining Center
Haas 3-Axis High Speed Machining Center
Omax WaterJet Machine with Tilt-a-jet
Fanuc Wire EDM
Milltronics 3-Axis CNC Mill
Lagun 2-Axis CNC Mill
2 Straight Side Press
2 Gap Presses
8’ Press break
Romer CMM
MIG Welder
TIG Welder
Surface Grinders
52” Hydraulic Shear
Lathe
Servo press feed
Stamped Part Materials
Aluminum 3003 O temper
Aluminum 3003 H temper
Aluminum 3003 cladded (single and double sided)
Stainless Steel
CRS 1018-1020
Machining Material Familiarity
Aluminum 3003 O temper
Aluminum 3003 H temper
Aluminum 3003 cladded (single and double sides)
Aluminum 6061
Hot Rolled Steel
Cold Rolled Steel
4140
A-2
O1
D-2
D-7
A-11
M4
Carbide
Stainless Steel
6. • Customer type: Automotive
• Environment: Production
• Application: Bracket Inspection
• Purpose: In-process Gage
• Configuration: True position/Go-No-go
Go/No Go check
True Position check
Profile of a surface check
7. • Application: Heat Exchanger
Progressive Die
• Environment: Production
• Customer type: Automotive
• Purpose: Heat exchanger for
electric vehicle
8.
9. • Customer type: Heavy
Automotive
• Environment: Production
• Application: Off-road
vehicle/construction vehicles.
• Purpose: Radiator Headers
• Configuration: 1 of 2 stamping
dies utilizing an in-house servo
advance system to progress the
part.
10. • Customer type: Heavy
Automotive
• Environment: Production
• Application: Off-road
vehicle/construction vehicles.
• Purpose: Core assembly fixture
• Configuration: Manual core
builder for building large radiators
that range from 2.20” x 10.5” x 16”
up to 5.75” x 36” x 84”.
11. • Customer type: Medical
• Environment: Production
• Application: Rivet Press
• Purpose: Fixture and install rivets
• Configuration: Two halves per
cycle
• Other: Air over oil hydraulic boost
rivet machine
2 Hand Anti-Tie down controls
12. Utilization of readily available machinery
along with our custom design tooling and
work table allow for a simple and quick
installation on our customers floor.
• Customer type: Automotive
• Environment: Production
• Application: Assembly of clean
stamped manifold halves
• Purpose: Mobile work cell
• Configuration: Two parts per cycle
• Other: Quick changeover cart (not
shown), Point of entry guarding
PLC and sensors for in-die sensing
13. • Customer type: Medical
• Environment: Production
• Application: Locate and drill clean
finished bent parts in semi-clean
environment
• Purpose: Dedicated / Low cost
• Configuration: Single part per cycle
14. • Customer type: Medical
• Environment: Production
• Application: Medical cabinet drawer
face panel drill station
• Purpose: Compact work cell
• Configuration: Single part per cycle
15. • Customer type: Medical
• Environment: Production
• Application: Medical cabinet drawer
face panel drill station
• Purpose: Compact work cell
• Configuration: Single part per cycle
16. • Customer type: Automotive
• Environment: DV/Low Production
• Application: Assembly of small heat
exchanger core.
• Purpose: Compact work cell/ Low
capital investment
• Configuration: One part
• Other: This particular core builder
will accommodate 8 core sizes with
adjustments in both length and
height. Minimal quick changeover
17. • Customer type: Automotive
• Environment: Low
Volume/Production
• Application: Radiator core assembly
for low volume and aftermarket.
• Purpose: Low capital investment
• Configuration: One part per cycle
• Other: This particular core builder
will accommodate 4 core sizes with
adjustments in both length and
height. Minimal quick changeover
18. CNC High Speed Machining Centers
Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
High speed machining and hard milling capabilities is on our list of capabilities with two high speed
machining centers. These machines alone have opened up a whole new way to approach many
machining challenges faced by the industry today.
Milltronics VM22
Milltronics MB20
Haas VF-2
19. Stamping Presses
A&M Tool stamping abilities range from small to large capacity operations with our various sizes of
in-house presses. Having the ability to utilize our de-coilers and automatic feeders allows A&M to
accomplish small prototype and large production runs, with ease.
Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
Verson 150 ton
30 cycles per min.
42” x 36”
Clearing 75 ton
40 cycles per min.
20” x 84”
Minster 32 ton
200 to 400 cycles per min.
24” x 15”
Verson 250 ton
24 cycles per min.
48” x 84”
20. Jet Machining Center
An “Omax 55100 JetMachining® Center” waterjet machine allows A&M to machine a wide range of
materials and thicknesses. This machine is equipped with the “Tilt-a-Jet®” option to control taper
and allow for much straighter cut in tight turns and tight corners. Cutting travel of the machine is
4’7” x 8’4” with a “Z-Axis” travel of 8”.
Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
21. Electrical Discharge Machining
The Fanuc ROBOCUT a-C600iA EDM wire cut machine allows for high reliability and high
performance, precise machining. Offering a 15” x 24” table travel, the EDM wire machine can cut
materials as thick 12”.
Designers and Builders of:
Tools and Dies – Specialized Machinery – Prototype Products – Stamping Dies
A&M Tool, Inc. 23102 Vote Road
Batesville, IN. 47006
Phone (812) 934-6533 FAX (812) 934-6533
Notes de l'éditeur
Video of a die stamping parts at 40 strokes per minute with a 6 inch progression and a 10 inch press stroke