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Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development
Biomanufacturing
4.0- New Era in Cell
and Gene Therapy
Development
Webinar February 2023
2 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Likhesh Sharma
Product Manager
Mario Belman
Sales and Application Specialist
Akash Mhaskar
Principal Analyst
Stuti Kandpal
Sr. Research Associate
Speakers
3 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Agenda
1. To understand the cell and gene therapy ecosystem
2. To analyze the factors promoting the growth of the cell and
gene therapy biomanufacturing market
3. To identify the new trends and key developments in the market
4. To understand biomanufacturing 4.0 and its current as well as
future adoption scenario
5. Conclusion
4 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Industry 4.0 – Digital Revolution
Industry 4.0, also known as the fourth industrial revolution, is a term used to describe the current trend of
automation and data exchange in manufacturing and other industries.
Interconnectivity
• Systems are connected with each other
creating efficient communication and allowing
the automation of processes
Data Transparency
• Development and deployment of sensors and
data collection devices enable real-time data
capture and help in faster decision-making.
Decentralized Decision Making
• Independent decisions can be made by
systems and machines via computerized
algorithms limiting bottlenecks.
Customer Centricity
• Enables to produce customer-specific
products catering to individual needs and
markets.
Reduced
Manufacturing
Cost
Flexibility
Real Time
Decision Making
Customization
Efficiency
Industry
4.0
IoT
Big Data
3D Printing/
Additive
Manufacturing
AR/ VR
Simulation
Automation
Cloud
Computing
Integration
5 www.bisresearch.com
Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development
Smart Biomanufacturing Triad – A Key Component in Biomanufacturing 4.0
Production
In silico
Design
Automated
Learning
Data-Driven Modelling
6 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Smart Biomanufacturing
Smart Biomanufacturing is the use of advanced analytical tools and technologies to streamline the entire
biomanufacturing process.
▪ Primarily focused on the development of biological products
(biologics, biopharmaceuticals, and other biological products).
▪ Relies heavily on the information generated by the sensors and
data-gathering equipment within the entire biomanufacturing
process. Introduction of new sensing technologies that provide
high levels of flow rate measurements, temperature, pressure,
and other metrics.
▪ Enables biomanufacturers to make efficient, cost-effective, and
environment-friendly manufacturing processes along with
improved efficacy, productivity, and reliability of finished
products.
7 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Automated Learning in Biomanufacturing
Automated learning is the use of machine learning and other AI tools to analyze data gathered from
biomanufacturing processes, identify data patterns and correlations to optimize processes in real time.
▪ Deep Learning - has enabled the study of complex large
datasets of information gathered from various steps of
bioprocessing.
▪ Reinforcement Learning - machine learning platform
that enables training systems to make decisions based on
environmental feedback.
▪ Transfer Learning – use of machine learning to share
knowledge from a pre-trained system to a new system.
▪ Explainable AI – AI-enabled systems that enable
understanding and help interpret the decisions made by
machine learning algorithms.
8 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
In-silico Designing in Biomanufacturing
In-silico designing is the use of computer simulations for designing biological products, bioprocesses and systems.
▪ Generative Models Using AI and Machine
Learning – use of machine learning to simulate new
biological designs, predict system behavior, and bioprocessing
optimization.
▪ Multi-Scale Modeling – a simulation technique that
helps in modeling bioprocessing systems on various scales.
This helps in scaling up/scaling down predictions and making
accurate predictions on system behavior.
▪ In-silico Based Synthetic Biology – use of in-
silico designing for accelerated development of synthetic
biologicals, systems, and components.
9 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Smart Biomanufacturing – In a Nutshell
Digitalization Integration Modelling Management Automation
A
d
d
e
d
V
a
l
u
e
Smart Digital Twin
Risk Assessment
Basics for
Control and
Automation
Decision Basis
Transfer Learning
Knowledge Integration
Connectivity to all info
sources
Smart Digital
Stakeholder
Basics for Control
and Automation
Decision
Basis
Transfer
Learning
Knowledge
Integration
Connectivity to all
info sources
Smart Factory
Smart Robots
Real-time
Optimization
Parallel
Learning
Scheduling
Operations
Digital Platform
Centralizations
IT Infrastructure
Connectivity
Process
Infrastructure
Connectivity
Online
Visualizations
Digital Data
Standardization
Data Sources
Accessibility
Industrializing the
cell therapy
ecosystem
Enabling key pillars of innovation
Likhesh Sharma, PhD
Product Manager, Cytiva
Cytiva 2
Outline
1. Engineering a new therapeutic landscape
2. Addressing roadblocks
3. Detours — finding a new way
4. Building connected and technology-driven
digital highways
Cytiva 3
Science has ushered in a
new world of personalized
medicine
3
Your journey is to bring a new therapy safely and
efficaciously to market, where it can become a
life-changing option for all who need it.
Our journey is to help you do so, enhancing speed to
market, industrializing processes, expanding access, and
reducing costs. We want our journey to be part of yours.
But at the end of the day, both of our journeys are in the
service of another — the patient journey. Like you, we are
deeply committed to improving patient lives.
In this rapidly evolving landscape, we
are all on a journey.
Cytiva 4
4
Our vision is a world
in which access to
life-changing therapies
transforms human
health.
Cytiva 5
Things on our mind
How can we speed up time to market?
What is the optimal manufacturing process for
increasingly fragmented markets?
How can the industry manufacture with agility
and efficiency?
Is this overall supply chain robust enough to
support rapid growth?
5
Cytiva 6
1
Engineering a new
therapeutic landscape
Cytiva 7
Alliance for Regenerative Medicine, Report on Oncology and Regenerative Medicine. https://alliancerm.org/indication-
data/oncology-regenerative-medicine/. Published June 2019. Accessed 14 April 2021.
1001+
22
Oceania*
*Australia, New Zealand, Marshall Islands
1
Africa
13
South America
543
North America
515
Gene therapy
632
Cell therapy
136
Tissue engineering/biomaterials
Active regenerative medicine and
advanced therapy developers
worldwide
1078 Clinical trials currently ongoing worldwide
Gene therapy
359
Cell-based
immuno-oncology
471
Cell therapy
204
Tissue engineering
44
238
Europe and Israel
184
Asia
Sector growth
Cytiva 8
The success of cell and gene
therapies depends on an
evolving manufacturing
toolbox
8
Cytiva 10
New therapeutic modalities are increasingly complex and synthetic
10
Lipsitz et al. 2017 CELL Stem Cell
Lipsitz YY, Timmins NE, Zandstra PW. Quality cell therapy manufacturing by design.
Nat Biotechnol. 2016;34(4):393-400. doi:10.1038/nbt.3525
Cytiva 11
Interdependency of evolving elements
Process focus
• Scalability
• Digital
• Sensor enabled/Process
analytical technologies (PAT)
Capacity and cost
Biology
Supply chain
Manufacturing
Therapeutics focus
• Cell-based
• Synthetic
• Derivatives (e.g., exosomes)
• Personalized
Complexity and correlation
Logistics focus
• Identity/custody/quality
• Banking
• Tissue processing
• Network orchestration
Connectivity and control
Digital
Cytiva 12
2
Addressing roadblocks
Cytiva 13
3 – 7 Years. $1M – $25M
Research Development Launch
Challenge
It takes years and significant investment to bring new production platforms to market
1 2 3 4 5 6 7 8 9
TRL
Level
Product
Idea
Innovation
loop
Product
loop
Close this gap
- Prototyping, testing, iterating
- Design for manufacturability
- Design for serviceability
- Process development and optimization
Cytiva 14
Designing modular and high dynamic range expansion platforms
We can’t pick therapeutic winners and losers, but can aim to support them all
• T-cells
• NK Cells
• Dendritic cells
• iPSCs (aggregate)
• Lentivirus
• AAV
• Chondrocytes
• Neurons
• Cardiomyocytes
• MSCs
• iPSCs
• AAV
• Lentivirus
• Fibroblasts
Control / process
analytics
• DO
• pH
• Cell density
• Feeding
• Temp
Cell growth
format
• Single
• Aggregate
• Hydrogel
• Microcarrier
• Hollow fiber
Bioreactor
mechanism
• Static
• Stirred tank
• Shaker
• Rocking
Scale
Growth
format
Pick your options
NK = natural killer; iPSCs = induced pluripotent stem cells; MSCs = mesenchymal stem cells; AAV = adeno-associated virus; DO = dissolved oxygen
Cytiva 15
Challenge
Manufacturing – Capacity, quality, and cost
Indication Relapsed chronic lymphoid
leukemia immunotherapy
Umbilical cord blood
transplantation for acute myeloid
leukemia
Immunomodulatory MSC therapy
for Crohn’s disease
Cardiomyocyte replacement
therapy after chronic heart
failure
Therapeutic cell type Autologous CAR-engineering T cells Allogeneic umbilical cord blood Allogeneic MSC transplant Allogeneic cardiomyocyte derived
from differentiated PSCs
Cell source Autologous CAR-engineering T cells Fresh allogeneic umbilical cord blood Allogeneic transplant from
differentiated PSCs
Allogeneic MSC transplant
Therapy type Patient specific Bulk manufacturing
Patients per year 1.6 × 104 (USA) 8 × 103 (worldwide) 2.8 × 105 (worldwide) 6 × 106 (USA)
Cells per dose 3 × 107 CAR-T cells/kg 2.5 × 107 cells/kg, or
2 × 105 CD34+ cells/kg
1 × 108 MSCs 109 cardiomyocytes
Doses per batch 1 1 > 100 > 1000
Number of annual batches 160 000 (USA) 8000 280 6000 (USA)
Scale out Scale up
Courtesy CCRM Toronto
PSCs = pluripotent stem cells; MSCs = mesenchymal stem cells
Cytiva 16
3
Finding our (new) way
Cytiva 17
Plasmid
mAb
Protein
Virus
Bioinformatics and
payload design
Plasmid production/fermentation
Transduction/biomolecular delivery
Synthesis | In silico Bioprocesses
mAb, protein, virus production
Cell therapy, transplant, and banking
RNA production
Cell therapies
(ex vivo gene
therapies)
Biologics
Vaccines
Gene therapies
Payload production
Cell line development
+
Cell therapies
GATCATCGTACCCTGACTGACT
GATCCTAATTGACTAGTCACA
TACGTTACTAGCTTAACGACG
ATCATCGTACCCTGACTGACTG
ATCCTAATTGACTAGTCACATA
CGTTACTAGCTTAACGACGATC
ATCGTACCCTGACTGACTGATC
CTAATTGAC
CONTENT
(Gene of Interest or GOI):
CARs, T cell receptors,
CRISPR, TALENS, transposons,
or any expressible protein
- mAb
- Viral packaging elements
GOI
cGMP Bulk
cGMP Bulk
Drug product or
ancillary material
Cell line development Therapeutic modality
Stage 1: New therapies should conserve modalities
Cytiva 18
Harvest and
formulation
Viral
production
Administration
Cryogenics
and logistics
Analytics
and release
Cell
expansion
Cell
engineering
Stage 2: Platforms built from modular subroutines
Selection/
enrichment
Allogeneic
Autologous
Banking and
storage
Connectivity
HSC, cord blood
Allogeneic, iPSC, MSCs
Immunotherapy Gene therapy
Patient
iPSCs = induced pluripotent stem cells; MSCs = mesenchymal stem cells
Cytiva 19
• 95 employees
• Global network of partners
• Helped partners raise >$750M
• Established in 2011
• $15M seed funding
• $100M raised to-date
• 400+ opportunities assessed
• 25 technology projects ongoing
• 8 portfolio companies to-date
• 6 business units, unique facilities
• 200+ projects with 38 clients
• $15M in contract services
Key numbers:
Closing the gap
between innovation
and production
CCRM and Cytiva Center of Excellence
Cytiva 20
1
2
3
4
5
6
7
8
9
10
11
CCRM
Toronto is home to
40% of Canadian
biotech industry
30+ specialized
medical and science
research centers
Over 140 000
students and
researchers
Toronto Biotechnology
sector ranks fourth in
North America
CCRM and Cytiva Center of Excellence
Toronto:
Toronto is home to
40% of Canadian
biotech industry
30+ specialized
medical and science
research centers
Over 140,000
students and
researchers
Toronto Biotechnology
sector ranks 4th in
North America
Toronto is home to
40% of Canadian
biotech industry
30+ specialized
medical and science
research centers
Over 140,000
students and
researchers
Toronto Biotechnology
sector ranks 4th in
North America
1
2
3
4
5
6
7
8
9
10
11
Cytiva 21
Advanced manufacturing — Critical CMC gaps
A. Patient-specific cell manufacturing Technology gap B. Bulk-cell manufacturing
Aseptic coupling
Process closure
Automation
Scale out/parallelization
Small scale solutions
Product characterization
Controlled freezing/thawing
Waste stream extraction/thawing
Improved filtration and centrifugation
High-capacity culture
Reduce media cost/utilization
Improved selection technology
Intensification
Metabolomics/proteomics
Vialing technologies
Chromatography and sedimentation
Dynamic range
Transduction technology
Automation, parallelization, and real-time analysis
Cost and post
production
processing
Common
challenges
Source: CCRM
Gap impact score
High
Low
CMC = chemistry,
manufacturing, and
controls
Cytiva 22
BRIDGE 1.0 Focus: Fast Trak™ process development services
Culture intensification
Workflow simplification
Media development
Process closure and automation
Cost analysis and risk reduction
Cytiva 23
Example 1: Reprogramming, gene editing, and PSC scale-up
Delivered >150 iPSC lines, representing 15 different
disease models to academic investigators
PSC scale-up: >35 billion cells
7.7E+09
1.5E+10
2.5E+10
3.6E+10
1.E+07
1.E+08
1.E+09
1.E+10
8 10 12 14 16 18 20 22 24 26 28
Total
Viable
Cells
Day
ESI-017 - black
NCRM1 - grey
0.1-0.2 L 1 L 10 L
0.1 – 0.2 L 0.1 L 10 L
Total
viable
cells
1.0 × 107
1.0 × 108
1.0 × 109
1.0 × 1010
3.6 × 1010
2.5 × 1010
1.5 × 1010
7.7 × 109
iPSCs = induced pluripotent stem cells
Cytiva 24
Example 2: Viral vector production processes
• cGMP suspension producer cell lines
• Higher titer productivity
• Plasmid design and manufacturing for induction
• Improved scalability
• Reduced labor and space
• Improved sterile filtration
• Better affinity reagents
• Higher recoveries
50 L lentiviral vector (LV)
Industry gaps
Seed Production bioreactor Harvest Purification and conditioning operations
ReadyToProcess WAVE™ 25
rocker
Xcellerex™ XDR 50 bioreactor
• Transfection
• Benzonase treatment
WM 620
Filter capsule
Tangential flow
filtration (TFF)
ÄKTA™ brand
readyflux™ column
Hollow fiber
Scavenger
ÄKTA™ ready
ReadyToProcess™ column
Capto™ Core 700 column
Polishing
ÄKTA™ ready
ReadyToProcess™ column
Sepharose™ 4 Fast Flow
column
Sterile filtration
WM 620
Filter capsule
Cytiva 25
Example 3: Multivariate culture media optimization
Discovery metabolomics
▼
Discovery proteomics
▼
Literature mining
▼
DoE design
▼
1st HTS iteration
▼
2nd HTS iteration
▼
3rd HTS iteration
▼
In-house built formulation large scale validation
▼
HyClone™ built formulation large scale validation*
▼
Top 1 formulation handover to HyClone™ for production
Media depletion
28 factor, 2 level fractional factorial
15 factor, 2 level fractional factorial
6 factor, 3 and 2 level fractional factorial
Top 3 formulations
Rapid response production
Hundreds of candidates
Tens of candidates
Fractional factorial
200 conditions in parallel
128 conditions × 8 replicates in parallel
144 conditions × 6 replicates in parallel
Commercial medium
*Ongoing
Cytiva 26
Example 3: Multivariate culture media optimization
- Robotics
- Analytics
- Modeling
Chemically defined, reduced formulation complexity, animal-component
free, cost optimized in less than 9 months
Small scale media comparison (day 5) Large scale media comparison (day 9)
Cytiva 27
4
Building connected and
technology-driven
digital highways
Cytiva 28
Collecting and applying insights will
lead to better patient outcomes
Process insights
Product insights
Disease insights
Patient insights
Improved productivity
and effectiveness
Digital
Smarter R&D More effective
clinical trials
Optimized
manufacturing
Better patient
experience
Analytics In R&D In CMC In the market
CMC = chemistry, manufacturing, and controls
Cytiva 29
Digitally connecting elements of workflow for cellular therapies
Chronicle™ automation software
VIA Freeze™
range
VIA Thaw™
series
VIA Capsule™
solution
VIA Capsule™
solution
VIA Freeze™
range
VIA Thaw™
series
Highest value product
Least defined science
Cytiva 30
The finish line
• Pace of clinical advancement is unprecedented
• Systems biology will underpin advanced
therapies for years to come
• Partnerships can drive progress
• Analytics will improve manufacturing and
clinical outcomes
• There are few shortcuts on the road to success
Cytiva 31
What is the next step in your cell
and gene therapy journey?
• Cytiva has the foundational knowledge to help
commercialize your therapy
• We have deep expertise in the critical areas of the
cell and gene therapy ecosystem
• We have the integrated solutions to help bring
your therapy safely and efficaciously to market
31
Our mission is to
advance and
accelerate
therapeutics.
Cytiva
cytiva.com
Cytiva and the Drop logo are trademarks of Life Sciences IP Holdings Corporation or an affiliate.
ÄKTA, Chronicle, HyClone, readyflux, ReadyToProcess, ReadyToProcess WAVE™, Sepharose, VIA Capsule, VIA Freeze and VIA Thaw are trademarks of Global Life Sciences Solutions USA LLC or an affiliate.
All third-party trademarks are the property of their respective owners.
© 2020-2021 Cytiva
For local office contact information, visit cytiva.com/contact
CY20657-DDMMMYY-PP
10
11
BIOMANUFACTURING
4.0
A New Era in Gene & Cell Therapy Development
Cell Culture Technologies
12
Table of Contents
01
Introduction 03
Challenges
02
Nowadays
What is Cell Therapy?
How is it done?
Production
Global Harmonization
Quality
Applications
Cell Culture Manufacturing
Introduction
What is Cell Therapy?
How is it done?
14
What is Cell Therapy?
Repair and/or Replace cells
The main objective of this precision medicine is to
take ill cells, repair them in vitro and introduce
them in the diseased organ to replace ill cells with
healthier ones.
15
How Is it done?
Cell Therapy Action Mechanism
There are two main types of diseases;
● Caused by external factors,
● Caused by internal factors.
There are two main principles by which cells
facilitate therapeutic action:
● Replacement of damaged tissue
● Release soluble factors such as
● Cytokines,
● Chemokines, and
● Growth factors
Cell therapy strategies
Where cells came from?
The origin of cells is diverse, so far there are only
models:
● Allogeneic
● Autologous
● Xenogeneic
16
Type of Cells Involved
So many countries have no regulation or specific law about the use of cells as a medicine or treatment, but Scientifics
and developers have been defining cell types about their capacity and specific function:
● Neural Stem Cell (NSCs)
● Neurological disorders such as Parkinson’s disease and Huntington’s disease.
● Mesenchymal Stem Cell (MSCs)
● They can be used for a wide range of treatments including immune-modulatory therapy, bone and cartilage
regeneration, myocardium regeneration, and the treatment of Hurler syndrome, a skeletal and neurological disorder.
● Hematopoietic stem cells (HSCs)
● Derived from bone marrow or blood,
● CAR-T
● Cancer cell death
● Differentiated or mature cell transplantation
● Investigations are exploring the transplantation of differentiated cells that only possess low or no proliferation ability.
● Human Embryonic Stem Cells
● These cells are being investigated as the basis for a number of therapeutic applications, Not allowed in some countryes
Nowadays
Applications
Cell Culture Manufacturing
18
Cell Therapy Manufacturing
Cell culture technology
Cells are the product; They are not modified so we
what to keep their native properties and
capabilities
The first step of production is based on cell culture
technologies.
It is essential to optimize the combination between
cell, culture medium and support. To this screen
work at small volume and well know conditions is
the key
19
Cell Culture Manufacturing
Culture Optimization:
The public enemy number one is Time and
resources are not so fast.
Many times, for wanting to obtain results in a short
time, stages are skipped, or studies are omitted,
which can drastically impact the result in
production.
Single-use development could help to reduce
process time but invest in delivery time.
Big data tools simplify processes and give you extra
information to optimize with the lest try and failure.
20
Cell Culture Manufacturing
Scale up
Bioreactor technology provides all tools and
benefits that cell need.
Upstream
If media, cell, and carrier are properly selected and
optimised, upstream scale up keeps they
conditions and results. Work in bioreactor could
help us to maintain the quality attributes without
altering the nature of the cells
Downstream
Separation and purification technologies are also
optimized but still at the pilot or low-scale level.
21
Applications
Cell therapy use and application are very varied,
but most of them are in the clinical and medical
fields:
● Meat in Vitro production
● Cosmetic (Skin and Hair)
● Reagents and inductors.
● Cancer
● Autoimmune Diseases (Vaccines)
● Bio degenerative diseases
● Bone marrow transplant
● Fertility therapies
Challenges
Production
Global Harmonization
Quality
23
Production
Main Challenges
For cell therapy manufacture has the same
challenges that every cell culture bioprocess.
● Property conservation
● Cell density (Micro Carriers)
● Viability
● Harvest (Scale up)
● Product Sterility
● “Purification”
● Q-A
24
Downstream Scale-Up
Yield Harvest Scale up
Harvesting and separating cells from
the microcarrier must achieve high
yield and viability greater than 85%
to be a cost-effective process..
Upstream and Downstream yield
are top priorities.
Most of the therapies need the
highest cell densities to be a
success.
25
Clinical Application
Fill and Finish Facilities
Cell production area and clinical
application most be at the same
facility but very different
qualification areas.
Increase maintenance investment.
End product most be applied just
few minutes or not more that
couple of hors at the end user.
Just for fertility app could have
cryopreservation or stored.
26
Cell Therapy Manufacturing
In conclusion:
Cell culture techniques are the basis of cell therapy, but they present a greater challenge and avoid
differentiation as much as possible and keep the properties of the cells intact.
Cell therapy is a good alternative for diseases that require greater precision to be eradicated.
I believe that in a short time the technologies of microcarriers, culture media and separation and harvest
systems will make cell therapy more and more used.
27 www.bisresearch.com
Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development
Cell and Gene Therapy
Biomanufacturing Market: Ecosystem,
Market Dynamics, Trends, and Current
& Future Market Outlook
28 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
• Thermo Fisher Scientific Inc.,
• Merck KGaA, and
• Sartorius AG, among others
Cell and Gene Therapy
Biomanufacturers
Contract Research Organizations
(CROs)
Contract Manufacturing Organizations
(CMOs)
Life Sciences Companies
Market Ecosystem
29 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Factors Promoting the Growth of Cell and Gene Therapy Biomanufacturing Market
Rising Numbers of Approved Cell and
Gene Therapies
6
11
10
0
2
4
6
8
10
12
2011-2015 2016-2020 2021-2022
Number
of
Approved
Cell
and
Gene
Therapies
Currently, there are more than 25 cell and gene
therapies approved by the FDA in the last 10
years.
Increasing Investments and Funding
$22.7 billion was raised by the developers in
2021
Continuous Entry of New Industry
Participants
Increase within six months
~85% ~15% ~10%
20.8
29.7
35.3
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
2017-2018 2019-2020 2021-2022
Investment
($Billion)
651
230
453
35
686
244
492
35
0
100
200
300
400
500
600
700
800
North America Europe Asia-Pacific Others
30 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Growing Single-Use Technology Market Penetration:
▪ Construction of stainless-steel-based facilities takes longer time and is more complex than single-use facilities
▪ Therefore, investment in stainless-steel facilities must start in the early clinical phase II
▪ The construction of single-use facilities may start in clinical phase III, reducing investment risks
Probability that the candidate
advances to the next stage
Probability of approval
~60%
~10%
~30% ~50%
Clinical Phase I Clinical Phase II Clinical Phase III
~15% ~50%
Key Trends
31 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Shift from Open Processing to Closed Processing for Cell and Gene Therapy Biomanufacturing:
▪ A closed system provides the protection of a cleanroom against contamination without the costs coupled with maintaining it.
▪ Single- Use Technologies can be utilized to their maximum potential with the integration of closed biomanufacturing in cell and gene
therapy to provide effective therapies.
Unmet Needs What They Did Impact
Need for second-generation
automated systems
Launched CliniMACS
Prodigy system
Made the manufacturing of
various therapies possible using
a single platform, from cell
activation to the final
harvesting step
Need for automated cell
culture system
Launched CompacT
SelecT
Made large-scale expansion of
stem cell cells possible with
high reproducibility and eliminated
the risk of contamination
Key Trends
32 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
55%
22%
23%
Gene Therapies Cell Therapies RNA Therapies
Process Intensification Unmet Needs Yields Robust Manufacturing
Robust clinical pipeline of new modalities offers growth
opportunities
▪ Currently, there are 3,726 therapies under development, ranging from the
preclinical through the pre-registration phase.
▪ 2,053 gene therapies (including genetically modified cell therapies such as
CAR-T cell therapies) capture 55% of the total cell, gene, and RNA therapies.
▪ The non-genetically modified cell therapies account for 22% of the cell, gene,
and RNA therapies with 827 entities in the clinical pipeline.
▪ Lastly, RNA therapies make up 23% of the clinical trials with 846 therapies
under development.
▪ Introduction of viral-based therapies and advanced cell and gene therapies are
expected to boost the cell and gene therapy biomanufacturing market.
Opportunities
33 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Current Market Scenario and Future Outlook
Upstream Processing Downstream Processing Harvesting
Biomanufacturing
Cell and Gene Therapy
~20%
~50%
~20%
~30%
34 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Current Market Scenario and Future Outlook
4.04
5.82
1.79
5.75
9.02
2.70
9.26
15.92
4.59
0.00 5.00 10.00 15.00 20.00
Equipment
Consumables
Software
Solutions
Market Size ($Billion), by Product Type
2031 2026 2021
49.97%
34.67%
15.36%
Market Share, (by Product Type), 2021
Consumables Equipment Software Solutions
Global Cell and Gene Therapy
Biomanufacturing Market
2021: $11.65 Billion
2031: $29.76 Billion
CAGR: 10.31% (2022-2031)
35 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Current Market Scenario and Future Outlook
Discovery
4-5 years
Preclinical
Testing
1 year
Clinical Trials
4-7 years
Approval
1-2 years
2021 2031
CAGR (2022-2031)
~12% Commercial Stage
Manufacturing
~9% Research Stage
Manufacturing
Commercial Stage Manufacturing:
~38%
Research Stage Manufacturing:
~62%
Research Stage Manufacturing:
~54%
Commercial Stage Manufacturing:
~45%
36 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
Cell and Gene Therapy Related Research Titles
Published Titles
• Cell and Gene Therapy Market
• Regenerative Medicine Market
• CRISPR Gene Editing Market
• Cell and Gene Therapy Manufacturing QC
Market
• Cell and Gene Therapy Drug Delivery
Devices Market
• Nucleic Acid CDMO Market
• CAR-T cell Therapy Market
• Natural Killer Cell Therapeutics Market
• Stem Cell Therapy Market
• Gene Cloning Services Market
• Oncolytic Virus Therapies
• Next Generation Biomanufacturing Market
Titles in Progress
• Cell and Gene Therapy Biomanufacturing
Market
• Biopharma CMO & CRO Services Market
• Global NGS Liquid Handling Market
• Global Rare Disease Diagnostics Market
• Point-of-Care Cell and Gene
Manufacturing Market
• Exosomes Market
• Allogeneic Cell Therapies Market
• Cell Banking Services Market
• Gene Therapies for Rare Diseases
BIS Research
CGT Portfolio
37 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com
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38 www.bisresearch.com
Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development
38
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Webinar on Biomanufacturing 4.0 – A New Era in Cell and Gene Therapy Development

  • 1. 1 www.bisresearch.com Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development Webinar February 2023
  • 2. 2 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Likhesh Sharma Product Manager Mario Belman Sales and Application Specialist Akash Mhaskar Principal Analyst Stuti Kandpal Sr. Research Associate Speakers
  • 3. 3 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Agenda 1. To understand the cell and gene therapy ecosystem 2. To analyze the factors promoting the growth of the cell and gene therapy biomanufacturing market 3. To identify the new trends and key developments in the market 4. To understand biomanufacturing 4.0 and its current as well as future adoption scenario 5. Conclusion
  • 4. 4 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Industry 4.0 – Digital Revolution Industry 4.0, also known as the fourth industrial revolution, is a term used to describe the current trend of automation and data exchange in manufacturing and other industries. Interconnectivity • Systems are connected with each other creating efficient communication and allowing the automation of processes Data Transparency • Development and deployment of sensors and data collection devices enable real-time data capture and help in faster decision-making. Decentralized Decision Making • Independent decisions can be made by systems and machines via computerized algorithms limiting bottlenecks. Customer Centricity • Enables to produce customer-specific products catering to individual needs and markets. Reduced Manufacturing Cost Flexibility Real Time Decision Making Customization Efficiency Industry 4.0 IoT Big Data 3D Printing/ Additive Manufacturing AR/ VR Simulation Automation Cloud Computing Integration
  • 5. 5 www.bisresearch.com Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development Smart Biomanufacturing Triad – A Key Component in Biomanufacturing 4.0 Production In silico Design Automated Learning Data-Driven Modelling
  • 6. 6 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Smart Biomanufacturing Smart Biomanufacturing is the use of advanced analytical tools and technologies to streamline the entire biomanufacturing process. ▪ Primarily focused on the development of biological products (biologics, biopharmaceuticals, and other biological products). ▪ Relies heavily on the information generated by the sensors and data-gathering equipment within the entire biomanufacturing process. Introduction of new sensing technologies that provide high levels of flow rate measurements, temperature, pressure, and other metrics. ▪ Enables biomanufacturers to make efficient, cost-effective, and environment-friendly manufacturing processes along with improved efficacy, productivity, and reliability of finished products.
  • 7. 7 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Automated Learning in Biomanufacturing Automated learning is the use of machine learning and other AI tools to analyze data gathered from biomanufacturing processes, identify data patterns and correlations to optimize processes in real time. ▪ Deep Learning - has enabled the study of complex large datasets of information gathered from various steps of bioprocessing. ▪ Reinforcement Learning - machine learning platform that enables training systems to make decisions based on environmental feedback. ▪ Transfer Learning – use of machine learning to share knowledge from a pre-trained system to a new system. ▪ Explainable AI – AI-enabled systems that enable understanding and help interpret the decisions made by machine learning algorithms.
  • 8. 8 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com In-silico Designing in Biomanufacturing In-silico designing is the use of computer simulations for designing biological products, bioprocesses and systems. ▪ Generative Models Using AI and Machine Learning – use of machine learning to simulate new biological designs, predict system behavior, and bioprocessing optimization. ▪ Multi-Scale Modeling – a simulation technique that helps in modeling bioprocessing systems on various scales. This helps in scaling up/scaling down predictions and making accurate predictions on system behavior. ▪ In-silico Based Synthetic Biology – use of in- silico designing for accelerated development of synthetic biologicals, systems, and components.
  • 9. 9 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Smart Biomanufacturing – In a Nutshell Digitalization Integration Modelling Management Automation A d d e d V a l u e Smart Digital Twin Risk Assessment Basics for Control and Automation Decision Basis Transfer Learning Knowledge Integration Connectivity to all info sources Smart Digital Stakeholder Basics for Control and Automation Decision Basis Transfer Learning Knowledge Integration Connectivity to all info sources Smart Factory Smart Robots Real-time Optimization Parallel Learning Scheduling Operations Digital Platform Centralizations IT Infrastructure Connectivity Process Infrastructure Connectivity Online Visualizations Digital Data Standardization Data Sources Accessibility
  • 10. Industrializing the cell therapy ecosystem Enabling key pillars of innovation Likhesh Sharma, PhD Product Manager, Cytiva
  • 11. Cytiva 2 Outline 1. Engineering a new therapeutic landscape 2. Addressing roadblocks 3. Detours — finding a new way 4. Building connected and technology-driven digital highways
  • 12. Cytiva 3 Science has ushered in a new world of personalized medicine 3 Your journey is to bring a new therapy safely and efficaciously to market, where it can become a life-changing option for all who need it. Our journey is to help you do so, enhancing speed to market, industrializing processes, expanding access, and reducing costs. We want our journey to be part of yours. But at the end of the day, both of our journeys are in the service of another — the patient journey. Like you, we are deeply committed to improving patient lives. In this rapidly evolving landscape, we are all on a journey.
  • 13. Cytiva 4 4 Our vision is a world in which access to life-changing therapies transforms human health.
  • 14. Cytiva 5 Things on our mind How can we speed up time to market? What is the optimal manufacturing process for increasingly fragmented markets? How can the industry manufacture with agility and efficiency? Is this overall supply chain robust enough to support rapid growth? 5
  • 15. Cytiva 6 1 Engineering a new therapeutic landscape
  • 16. Cytiva 7 Alliance for Regenerative Medicine, Report on Oncology and Regenerative Medicine. https://alliancerm.org/indication- data/oncology-regenerative-medicine/. Published June 2019. Accessed 14 April 2021. 1001+ 22 Oceania* *Australia, New Zealand, Marshall Islands 1 Africa 13 South America 543 North America 515 Gene therapy 632 Cell therapy 136 Tissue engineering/biomaterials Active regenerative medicine and advanced therapy developers worldwide 1078 Clinical trials currently ongoing worldwide Gene therapy 359 Cell-based immuno-oncology 471 Cell therapy 204 Tissue engineering 44 238 Europe and Israel 184 Asia Sector growth
  • 17. Cytiva 8 The success of cell and gene therapies depends on an evolving manufacturing toolbox 8
  • 18. Cytiva 10 New therapeutic modalities are increasingly complex and synthetic 10 Lipsitz et al. 2017 CELL Stem Cell Lipsitz YY, Timmins NE, Zandstra PW. Quality cell therapy manufacturing by design. Nat Biotechnol. 2016;34(4):393-400. doi:10.1038/nbt.3525
  • 19. Cytiva 11 Interdependency of evolving elements Process focus • Scalability • Digital • Sensor enabled/Process analytical technologies (PAT) Capacity and cost Biology Supply chain Manufacturing Therapeutics focus • Cell-based • Synthetic • Derivatives (e.g., exosomes) • Personalized Complexity and correlation Logistics focus • Identity/custody/quality • Banking • Tissue processing • Network orchestration Connectivity and control Digital
  • 21. Cytiva 13 3 – 7 Years. $1M – $25M Research Development Launch Challenge It takes years and significant investment to bring new production platforms to market 1 2 3 4 5 6 7 8 9 TRL Level Product Idea Innovation loop Product loop Close this gap - Prototyping, testing, iterating - Design for manufacturability - Design for serviceability - Process development and optimization
  • 22. Cytiva 14 Designing modular and high dynamic range expansion platforms We can’t pick therapeutic winners and losers, but can aim to support them all • T-cells • NK Cells • Dendritic cells • iPSCs (aggregate) • Lentivirus • AAV • Chondrocytes • Neurons • Cardiomyocytes • MSCs • iPSCs • AAV • Lentivirus • Fibroblasts Control / process analytics • DO • pH • Cell density • Feeding • Temp Cell growth format • Single • Aggregate • Hydrogel • Microcarrier • Hollow fiber Bioreactor mechanism • Static • Stirred tank • Shaker • Rocking Scale Growth format Pick your options NK = natural killer; iPSCs = induced pluripotent stem cells; MSCs = mesenchymal stem cells; AAV = adeno-associated virus; DO = dissolved oxygen
  • 23. Cytiva 15 Challenge Manufacturing – Capacity, quality, and cost Indication Relapsed chronic lymphoid leukemia immunotherapy Umbilical cord blood transplantation for acute myeloid leukemia Immunomodulatory MSC therapy for Crohn’s disease Cardiomyocyte replacement therapy after chronic heart failure Therapeutic cell type Autologous CAR-engineering T cells Allogeneic umbilical cord blood Allogeneic MSC transplant Allogeneic cardiomyocyte derived from differentiated PSCs Cell source Autologous CAR-engineering T cells Fresh allogeneic umbilical cord blood Allogeneic transplant from differentiated PSCs Allogeneic MSC transplant Therapy type Patient specific Bulk manufacturing Patients per year 1.6 × 104 (USA) 8 × 103 (worldwide) 2.8 × 105 (worldwide) 6 × 106 (USA) Cells per dose 3 × 107 CAR-T cells/kg 2.5 × 107 cells/kg, or 2 × 105 CD34+ cells/kg 1 × 108 MSCs 109 cardiomyocytes Doses per batch 1 1 > 100 > 1000 Number of annual batches 160 000 (USA) 8000 280 6000 (USA) Scale out Scale up Courtesy CCRM Toronto PSCs = pluripotent stem cells; MSCs = mesenchymal stem cells
  • 25. Cytiva 17 Plasmid mAb Protein Virus Bioinformatics and payload design Plasmid production/fermentation Transduction/biomolecular delivery Synthesis | In silico Bioprocesses mAb, protein, virus production Cell therapy, transplant, and banking RNA production Cell therapies (ex vivo gene therapies) Biologics Vaccines Gene therapies Payload production Cell line development + Cell therapies GATCATCGTACCCTGACTGACT GATCCTAATTGACTAGTCACA TACGTTACTAGCTTAACGACG ATCATCGTACCCTGACTGACTG ATCCTAATTGACTAGTCACATA CGTTACTAGCTTAACGACGATC ATCGTACCCTGACTGACTGATC CTAATTGAC CONTENT (Gene of Interest or GOI): CARs, T cell receptors, CRISPR, TALENS, transposons, or any expressible protein - mAb - Viral packaging elements GOI cGMP Bulk cGMP Bulk Drug product or ancillary material Cell line development Therapeutic modality Stage 1: New therapies should conserve modalities
  • 26. Cytiva 18 Harvest and formulation Viral production Administration Cryogenics and logistics Analytics and release Cell expansion Cell engineering Stage 2: Platforms built from modular subroutines Selection/ enrichment Allogeneic Autologous Banking and storage Connectivity HSC, cord blood Allogeneic, iPSC, MSCs Immunotherapy Gene therapy Patient iPSCs = induced pluripotent stem cells; MSCs = mesenchymal stem cells
  • 27. Cytiva 19 • 95 employees • Global network of partners • Helped partners raise >$750M • Established in 2011 • $15M seed funding • $100M raised to-date • 400+ opportunities assessed • 25 technology projects ongoing • 8 portfolio companies to-date • 6 business units, unique facilities • 200+ projects with 38 clients • $15M in contract services Key numbers: Closing the gap between innovation and production CCRM and Cytiva Center of Excellence
  • 28. Cytiva 20 1 2 3 4 5 6 7 8 9 10 11 CCRM Toronto is home to 40% of Canadian biotech industry 30+ specialized medical and science research centers Over 140 000 students and researchers Toronto Biotechnology sector ranks fourth in North America CCRM and Cytiva Center of Excellence Toronto: Toronto is home to 40% of Canadian biotech industry 30+ specialized medical and science research centers Over 140,000 students and researchers Toronto Biotechnology sector ranks 4th in North America Toronto is home to 40% of Canadian biotech industry 30+ specialized medical and science research centers Over 140,000 students and researchers Toronto Biotechnology sector ranks 4th in North America 1 2 3 4 5 6 7 8 9 10 11
  • 29. Cytiva 21 Advanced manufacturing — Critical CMC gaps A. Patient-specific cell manufacturing Technology gap B. Bulk-cell manufacturing Aseptic coupling Process closure Automation Scale out/parallelization Small scale solutions Product characterization Controlled freezing/thawing Waste stream extraction/thawing Improved filtration and centrifugation High-capacity culture Reduce media cost/utilization Improved selection technology Intensification Metabolomics/proteomics Vialing technologies Chromatography and sedimentation Dynamic range Transduction technology Automation, parallelization, and real-time analysis Cost and post production processing Common challenges Source: CCRM Gap impact score High Low CMC = chemistry, manufacturing, and controls
  • 30. Cytiva 22 BRIDGE 1.0 Focus: Fast Trak™ process development services Culture intensification Workflow simplification Media development Process closure and automation Cost analysis and risk reduction
  • 31. Cytiva 23 Example 1: Reprogramming, gene editing, and PSC scale-up Delivered >150 iPSC lines, representing 15 different disease models to academic investigators PSC scale-up: >35 billion cells 7.7E+09 1.5E+10 2.5E+10 3.6E+10 1.E+07 1.E+08 1.E+09 1.E+10 8 10 12 14 16 18 20 22 24 26 28 Total Viable Cells Day ESI-017 - black NCRM1 - grey 0.1-0.2 L 1 L 10 L 0.1 – 0.2 L 0.1 L 10 L Total viable cells 1.0 × 107 1.0 × 108 1.0 × 109 1.0 × 1010 3.6 × 1010 2.5 × 1010 1.5 × 1010 7.7 × 109 iPSCs = induced pluripotent stem cells
  • 32. Cytiva 24 Example 2: Viral vector production processes • cGMP suspension producer cell lines • Higher titer productivity • Plasmid design and manufacturing for induction • Improved scalability • Reduced labor and space • Improved sterile filtration • Better affinity reagents • Higher recoveries 50 L lentiviral vector (LV) Industry gaps Seed Production bioreactor Harvest Purification and conditioning operations ReadyToProcess WAVE™ 25 rocker Xcellerex™ XDR 50 bioreactor • Transfection • Benzonase treatment WM 620 Filter capsule Tangential flow filtration (TFF) ÄKTA™ brand readyflux™ column Hollow fiber Scavenger ÄKTA™ ready ReadyToProcess™ column Capto™ Core 700 column Polishing ÄKTA™ ready ReadyToProcess™ column Sepharose™ 4 Fast Flow column Sterile filtration WM 620 Filter capsule
  • 33. Cytiva 25 Example 3: Multivariate culture media optimization Discovery metabolomics ▼ Discovery proteomics ▼ Literature mining ▼ DoE design ▼ 1st HTS iteration ▼ 2nd HTS iteration ▼ 3rd HTS iteration ▼ In-house built formulation large scale validation ▼ HyClone™ built formulation large scale validation* ▼ Top 1 formulation handover to HyClone™ for production Media depletion 28 factor, 2 level fractional factorial 15 factor, 2 level fractional factorial 6 factor, 3 and 2 level fractional factorial Top 3 formulations Rapid response production Hundreds of candidates Tens of candidates Fractional factorial 200 conditions in parallel 128 conditions × 8 replicates in parallel 144 conditions × 6 replicates in parallel Commercial medium *Ongoing
  • 34. Cytiva 26 Example 3: Multivariate culture media optimization - Robotics - Analytics - Modeling Chemically defined, reduced formulation complexity, animal-component free, cost optimized in less than 9 months Small scale media comparison (day 5) Large scale media comparison (day 9)
  • 35. Cytiva 27 4 Building connected and technology-driven digital highways
  • 36. Cytiva 28 Collecting and applying insights will lead to better patient outcomes Process insights Product insights Disease insights Patient insights Improved productivity and effectiveness Digital Smarter R&D More effective clinical trials Optimized manufacturing Better patient experience Analytics In R&D In CMC In the market CMC = chemistry, manufacturing, and controls
  • 37. Cytiva 29 Digitally connecting elements of workflow for cellular therapies Chronicle™ automation software VIA Freeze™ range VIA Thaw™ series VIA Capsule™ solution VIA Capsule™ solution VIA Freeze™ range VIA Thaw™ series Highest value product Least defined science
  • 38. Cytiva 30 The finish line • Pace of clinical advancement is unprecedented • Systems biology will underpin advanced therapies for years to come • Partnerships can drive progress • Analytics will improve manufacturing and clinical outcomes • There are few shortcuts on the road to success
  • 39. Cytiva 31 What is the next step in your cell and gene therapy journey? • Cytiva has the foundational knowledge to help commercialize your therapy • We have deep expertise in the critical areas of the cell and gene therapy ecosystem • We have the integrated solutions to help bring your therapy safely and efficaciously to market 31 Our mission is to advance and accelerate therapeutics. Cytiva
  • 40. cytiva.com Cytiva and the Drop logo are trademarks of Life Sciences IP Holdings Corporation or an affiliate. ÄKTA, Chronicle, HyClone, readyflux, ReadyToProcess, ReadyToProcess WAVE™, Sepharose, VIA Capsule, VIA Freeze and VIA Thaw are trademarks of Global Life Sciences Solutions USA LLC or an affiliate. All third-party trademarks are the property of their respective owners. © 2020-2021 Cytiva For local office contact information, visit cytiva.com/contact CY20657-DDMMMYY-PP
  • 41. 10
  • 42. 11 BIOMANUFACTURING 4.0 A New Era in Gene & Cell Therapy Development Cell Culture Technologies
  • 43. 12 Table of Contents 01 Introduction 03 Challenges 02 Nowadays What is Cell Therapy? How is it done? Production Global Harmonization Quality Applications Cell Culture Manufacturing
  • 44. Introduction What is Cell Therapy? How is it done?
  • 45. 14 What is Cell Therapy? Repair and/or Replace cells The main objective of this precision medicine is to take ill cells, repair them in vitro and introduce them in the diseased organ to replace ill cells with healthier ones.
  • 46. 15 How Is it done? Cell Therapy Action Mechanism There are two main types of diseases; ● Caused by external factors, ● Caused by internal factors. There are two main principles by which cells facilitate therapeutic action: ● Replacement of damaged tissue ● Release soluble factors such as ● Cytokines, ● Chemokines, and ● Growth factors Cell therapy strategies Where cells came from? The origin of cells is diverse, so far there are only models: ● Allogeneic ● Autologous ● Xenogeneic
  • 47. 16 Type of Cells Involved So many countries have no regulation or specific law about the use of cells as a medicine or treatment, but Scientifics and developers have been defining cell types about their capacity and specific function: ● Neural Stem Cell (NSCs) ● Neurological disorders such as Parkinson’s disease and Huntington’s disease. ● Mesenchymal Stem Cell (MSCs) ● They can be used for a wide range of treatments including immune-modulatory therapy, bone and cartilage regeneration, myocardium regeneration, and the treatment of Hurler syndrome, a skeletal and neurological disorder. ● Hematopoietic stem cells (HSCs) ● Derived from bone marrow or blood, ● CAR-T ● Cancer cell death ● Differentiated or mature cell transplantation ● Investigations are exploring the transplantation of differentiated cells that only possess low or no proliferation ability. ● Human Embryonic Stem Cells ● These cells are being investigated as the basis for a number of therapeutic applications, Not allowed in some countryes
  • 49. 18 Cell Therapy Manufacturing Cell culture technology Cells are the product; They are not modified so we what to keep their native properties and capabilities The first step of production is based on cell culture technologies. It is essential to optimize the combination between cell, culture medium and support. To this screen work at small volume and well know conditions is the key
  • 50. 19 Cell Culture Manufacturing Culture Optimization: The public enemy number one is Time and resources are not so fast. Many times, for wanting to obtain results in a short time, stages are skipped, or studies are omitted, which can drastically impact the result in production. Single-use development could help to reduce process time but invest in delivery time. Big data tools simplify processes and give you extra information to optimize with the lest try and failure.
  • 51. 20 Cell Culture Manufacturing Scale up Bioreactor technology provides all tools and benefits that cell need. Upstream If media, cell, and carrier are properly selected and optimised, upstream scale up keeps they conditions and results. Work in bioreactor could help us to maintain the quality attributes without altering the nature of the cells Downstream Separation and purification technologies are also optimized but still at the pilot or low-scale level.
  • 52. 21 Applications Cell therapy use and application are very varied, but most of them are in the clinical and medical fields: ● Meat in Vitro production ● Cosmetic (Skin and Hair) ● Reagents and inductors. ● Cancer ● Autoimmune Diseases (Vaccines) ● Bio degenerative diseases ● Bone marrow transplant ● Fertility therapies
  • 54. 23 Production Main Challenges For cell therapy manufacture has the same challenges that every cell culture bioprocess. ● Property conservation ● Cell density (Micro Carriers) ● Viability ● Harvest (Scale up) ● Product Sterility ● “Purification” ● Q-A
  • 55. 24 Downstream Scale-Up Yield Harvest Scale up Harvesting and separating cells from the microcarrier must achieve high yield and viability greater than 85% to be a cost-effective process.. Upstream and Downstream yield are top priorities. Most of the therapies need the highest cell densities to be a success.
  • 56. 25 Clinical Application Fill and Finish Facilities Cell production area and clinical application most be at the same facility but very different qualification areas. Increase maintenance investment. End product most be applied just few minutes or not more that couple of hors at the end user. Just for fertility app could have cryopreservation or stored.
  • 57. 26 Cell Therapy Manufacturing In conclusion: Cell culture techniques are the basis of cell therapy, but they present a greater challenge and avoid differentiation as much as possible and keep the properties of the cells intact. Cell therapy is a good alternative for diseases that require greater precision to be eradicated. I believe that in a short time the technologies of microcarriers, culture media and separation and harvest systems will make cell therapy more and more used.
  • 58. 27 www.bisresearch.com Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development Cell and Gene Therapy Biomanufacturing Market: Ecosystem, Market Dynamics, Trends, and Current & Future Market Outlook
  • 59. 28 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com • Thermo Fisher Scientific Inc., • Merck KGaA, and • Sartorius AG, among others Cell and Gene Therapy Biomanufacturers Contract Research Organizations (CROs) Contract Manufacturing Organizations (CMOs) Life Sciences Companies Market Ecosystem
  • 60. 29 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Factors Promoting the Growth of Cell and Gene Therapy Biomanufacturing Market Rising Numbers of Approved Cell and Gene Therapies 6 11 10 0 2 4 6 8 10 12 2011-2015 2016-2020 2021-2022 Number of Approved Cell and Gene Therapies Currently, there are more than 25 cell and gene therapies approved by the FDA in the last 10 years. Increasing Investments and Funding $22.7 billion was raised by the developers in 2021 Continuous Entry of New Industry Participants Increase within six months ~85% ~15% ~10% 20.8 29.7 35.3 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 2017-2018 2019-2020 2021-2022 Investment ($Billion) 651 230 453 35 686 244 492 35 0 100 200 300 400 500 600 700 800 North America Europe Asia-Pacific Others
  • 61. 30 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Growing Single-Use Technology Market Penetration: ▪ Construction of stainless-steel-based facilities takes longer time and is more complex than single-use facilities ▪ Therefore, investment in stainless-steel facilities must start in the early clinical phase II ▪ The construction of single-use facilities may start in clinical phase III, reducing investment risks Probability that the candidate advances to the next stage Probability of approval ~60% ~10% ~30% ~50% Clinical Phase I Clinical Phase II Clinical Phase III ~15% ~50% Key Trends
  • 62. 31 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Shift from Open Processing to Closed Processing for Cell and Gene Therapy Biomanufacturing: ▪ A closed system provides the protection of a cleanroom against contamination without the costs coupled with maintaining it. ▪ Single- Use Technologies can be utilized to their maximum potential with the integration of closed biomanufacturing in cell and gene therapy to provide effective therapies. Unmet Needs What They Did Impact Need for second-generation automated systems Launched CliniMACS Prodigy system Made the manufacturing of various therapies possible using a single platform, from cell activation to the final harvesting step Need for automated cell culture system Launched CompacT SelecT Made large-scale expansion of stem cell cells possible with high reproducibility and eliminated the risk of contamination Key Trends
  • 63. 32 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com 55% 22% 23% Gene Therapies Cell Therapies RNA Therapies Process Intensification Unmet Needs Yields Robust Manufacturing Robust clinical pipeline of new modalities offers growth opportunities ▪ Currently, there are 3,726 therapies under development, ranging from the preclinical through the pre-registration phase. ▪ 2,053 gene therapies (including genetically modified cell therapies such as CAR-T cell therapies) capture 55% of the total cell, gene, and RNA therapies. ▪ The non-genetically modified cell therapies account for 22% of the cell, gene, and RNA therapies with 827 entities in the clinical pipeline. ▪ Lastly, RNA therapies make up 23% of the clinical trials with 846 therapies under development. ▪ Introduction of viral-based therapies and advanced cell and gene therapies are expected to boost the cell and gene therapy biomanufacturing market. Opportunities
  • 64. 33 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Current Market Scenario and Future Outlook Upstream Processing Downstream Processing Harvesting Biomanufacturing Cell and Gene Therapy ~20% ~50% ~20% ~30%
  • 65. 34 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Current Market Scenario and Future Outlook 4.04 5.82 1.79 5.75 9.02 2.70 9.26 15.92 4.59 0.00 5.00 10.00 15.00 20.00 Equipment Consumables Software Solutions Market Size ($Billion), by Product Type 2031 2026 2021 49.97% 34.67% 15.36% Market Share, (by Product Type), 2021 Consumables Equipment Software Solutions Global Cell and Gene Therapy Biomanufacturing Market 2021: $11.65 Billion 2031: $29.76 Billion CAGR: 10.31% (2022-2031)
  • 66. 35 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Current Market Scenario and Future Outlook Discovery 4-5 years Preclinical Testing 1 year Clinical Trials 4-7 years Approval 1-2 years 2021 2031 CAGR (2022-2031) ~12% Commercial Stage Manufacturing ~9% Research Stage Manufacturing Commercial Stage Manufacturing: ~38% Research Stage Manufacturing: ~62% Research Stage Manufacturing: ~54% Commercial Stage Manufacturing: ~45%
  • 67. 36 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Cell and Gene Therapy Related Research Titles Published Titles • Cell and Gene Therapy Market • Regenerative Medicine Market • CRISPR Gene Editing Market • Cell and Gene Therapy Manufacturing QC Market • Cell and Gene Therapy Drug Delivery Devices Market • Nucleic Acid CDMO Market • CAR-T cell Therapy Market • Natural Killer Cell Therapeutics Market • Stem Cell Therapy Market • Gene Cloning Services Market • Oncolytic Virus Therapies • Next Generation Biomanufacturing Market Titles in Progress • Cell and Gene Therapy Biomanufacturing Market • Biopharma CMO & CRO Services Market • Global NGS Liquid Handling Market • Global Rare Disease Diagnostics Market • Point-of-Care Cell and Gene Manufacturing Market • Exosomes Market • Allogeneic Cell Therapies Market • Cell Banking Services Market • Gene Therapies for Rare Diseases BIS Research CGT Portfolio
  • 68. 37 Biomanufacturing 4.0- New Era in Cell and Gene Therapy Development www.bisresearch.com Insight Monk ▪ Over 1,000+ healthcare industry market intelligence reports ▪ Access to PDFs from over 100,000 reputed sources ▪ Market Statistics ▪ Company profiles for leading and emerging companies in the healthcare industry ▪ Database of key industry professionals ▪ Expert content like analyst notes, whitepapers ▪ Global expert network for consultations To get a free trial access, please schedule a demo. Visit: https://www.insightmonk.com/
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