SlideShare une entreprise Scribd logo
1  sur  14
V olumetric  C ompensation  S ystem ( VCS )   for 5 AXES VERTICAL GANTRY MACHINE WITH MOBILE BRIDGE
What is VCS System VCS  is a system to compensate at the tool tip the Geometric and Dynamic machine’s errors in the total machine’s working volume.  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The VCS system input data are:
Standard Compensation (CEC) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
VCS compensation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The Siemens  VCS Compile Cycle  for Sinumerik 840 D takes into account all these 21 geometric errors for compensation, to compensate  the machine at the tool tip in the total working volume
Resulting Errors at the Tool Center Point (TCP) of a 3-Axes Machinetool  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The geometric errors of a 3-axes machine tool induce a displacement of the tool both in position and orientation Programmed tool position  and  tool orientation Real tool  orientation Real   TCP  position
ADDITIONAL GEOMETRIC ERRORS IN 5-AXIS MACHINETOOL Tool with orientation Overlap of  positioning  and  orientation error  of the tool caused by linear axis (3-axes kinematics) and rotary axes (rotary head) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],P A P A ,[object Object],[object Object],[object Object],Ideal Real O A O C P C
VOLUMETRIC COMPENSATION SYSTEM - FIELD of APPLICATION VCS compensates the  resulting geometric error at the TCP  for 3- and 5-axes machine tools with cartesian axes configuration 3 axes   machine tools VCS-3AX Linear cartesian axes X, Y, Z (including gantry axis) No Compensation of displacement in tool orientation Compensation of Tool Tip Position VCS-5AX   5 axes  machine tools Linear cartesian axes X, Y, Z (including gantry axis) Compensation of Tool Tip Position (including activate transformation) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
HOW to USE VCS  SYSTEM Step 1 Measure with laser interferometer and Ballbar system the geometric and positioning machine’s errors ,[object Object],[object Object],[object Object],[object Object],[object Object]
Step 2 VCS File From the geometric errors  measured,  the Renishaw Software directly generate the data file in VCS format to introduce in the Siemens 840D Control  HOW to USE VCS  SYSTEM // VCS-Format //----------- // [HEADER] MACHINE_PRODUCER  = BRETON MACHINE_TYPE  = FLYMILL 2T MACHINE_NUMBER  = 0 CONTROL_PRODUCER  = SIEMENS CONTROL_TYPE  = 840D CONTROL_NUMBER  = 0 CONTROL_SOFTWARE_VERSION = 6.5.39 CUSTOMER  = RENISHAW OPERATOR  = REICHLE DATE  = 080129 TEMPERATURE  = 23 COMMENT  = komplett YTY] AXIS_LENGTH [L_U]  = 2000 INTERVAL [L_U]  = 200 REF_POS_X [L_U]  = 1233 REF_POS_Z [L_U]  = -683.5 MEAS_TOOL_Y [L_U]  = 170 MEAS_TOOL_Z [L_U]  = 110 DEVIATION [D_U] GRIDPOINTS = { 0.0  -1.9  200.0  -2.4  400.0  -4.15  600.0  -5  800.0  -6.9  1000.0 -9  1200.0 -8.4
VCS Compile Cycle installed Activate Sinumerik VCS functionality to compensate for the geometric machine error VCS file Measurements Step 3 CNC CNC Machine model HOW VCS  SYSTEM WORKS
Verification of  VCS Improvement by Diagonal Measurament HOW VCS SYSTEM WORKS Step 4 4 3 2 1 Y Z X
Qualitative Example of Volumetric errors before VCS activation
Qualitative Example of Volumetric errors with VCS compensation
DAILY VCS UTILISATION During the daily working operations VCS System taking the feedback from the machine, evaluate for each point of the trajectory the compensation to introduce, to have at the tool tip the maximum positioning and orientation precision.  The VCS System don’t compensate the temperature variation errors. To have the maximum precision from VCS System the machine must be calibrated at least once in each season  With Renishaw calibration system the calibration time is very reduced VCS system can’t be intended as a substitute fro a good mechanical design and build.

Contenu connexe

Similaire à Vcs Breton 2009

Similaire à Vcs Breton 2009 (20)

Contouring Control of CNC Machine Tools
Contouring Control of CNC Machine ToolsContouring Control of CNC Machine Tools
Contouring Control of CNC Machine Tools
 
STUDY OF FIVE-AXIS COMMERCIAL SOFTWARE POST-PROCESSOR CONVERSION APPLIED TO A...
STUDY OF FIVE-AXIS COMMERCIAL SOFTWARE POST-PROCESSOR CONVERSION APPLIED TO A...STUDY OF FIVE-AXIS COMMERCIAL SOFTWARE POST-PROCESSOR CONVERSION APPLIED TO A...
STUDY OF FIVE-AXIS COMMERCIAL SOFTWARE POST-PROCESSOR CONVERSION APPLIED TO A...
 
Cnc lab sheet
Cnc lab sheetCnc lab sheet
Cnc lab sheet
 
nc and cnc dp
nc and cnc dpnc and cnc dp
nc and cnc dp
 
Cnc notes (1)
Cnc notes (1)Cnc notes (1)
Cnc notes (1)
 
Cnc Milling
Cnc MillingCnc Milling
Cnc Milling
 
Lecture 2
Lecture 2Lecture 2
Lecture 2
 
2014 10-15-workshop-machinenauwkeurigheid-etalon
2014 10-15-workshop-machinenauwkeurigheid-etalon2014 10-15-workshop-machinenauwkeurigheid-etalon
2014 10-15-workshop-machinenauwkeurigheid-etalon
 
Coordinate measuring machine
Coordinate measuring machineCoordinate measuring machine
Coordinate measuring machine
 
Dv03 pub9 study_guide
Dv03 pub9 study_guideDv03 pub9 study_guide
Dv03 pub9 study_guide
 
Cmm
CmmCmm
Cmm
 
Cmm
CmmCmm
Cmm
 
The research of 6-DOF flight simulator washout filter Control Method
The research of 6-DOF flight simulator washout filter Control MethodThe research of 6-DOF flight simulator washout filter Control Method
The research of 6-DOF flight simulator washout filter Control Method
 
OEC - 9800 C-Arm service manual.pdf
OEC - 9800 C-Arm service manual.pdfOEC - 9800 C-Arm service manual.pdf
OEC - 9800 C-Arm service manual.pdf
 
Cnc
CncCnc
Cnc
 
Presentation
PresentationPresentation
Presentation
 
Optimal and Pid Controller for Controlling Camera's Position InUnmanned Aeria...
Optimal and Pid Controller for Controlling Camera's Position InUnmanned Aeria...Optimal and Pid Controller for Controlling Camera's Position InUnmanned Aeria...
Optimal and Pid Controller for Controlling Camera's Position InUnmanned Aeria...
 
Introduction to CNC machine and Hardware.
Introduction to CNC machine and Hardware. Introduction to CNC machine and Hardware.
Introduction to CNC machine and Hardware.
 
Experiment to determine a method for effortless static calibration of the ine...
Experiment to determine a method for effortless static calibration of the ine...Experiment to determine a method for effortless static calibration of the ine...
Experiment to determine a method for effortless static calibration of the ine...
 
CNC PROGRAMMING FOR BEGAINER Part 1
CNC PROGRAMMING FOR BEGAINER Part 1CNC PROGRAMMING FOR BEGAINER Part 1
CNC PROGRAMMING FOR BEGAINER Part 1
 

Plus de Breton SpA

CONTOURSAW FR/NC - ACCESSORIES
CONTOURSAW FR/NC - ACCESSORIESCONTOURSAW FR/NC - ACCESSORIES
CONTOURSAW FR/NC - ACCESSORIES
Breton SpA
 
SPEEDYCUT FK/NC 1400 - ACCESSORIES
SPEEDYCUT FK/NC 1400 - ACCESSORIESSPEEDYCUT FK/NC 1400 - ACCESSORIES
SPEEDYCUT FK/NC 1400 - ACCESSORIES
Breton SpA
 
SPEEDYCUT FK/NC 1100 - ACCESSORIES
SPEEDYCUT FK/NC 1100 - ACCESSORIESSPEEDYCUT FK/NC 1100 - ACCESSORIES
SPEEDYCUT FK/NC 1100 - ACCESSORIES
Breton SpA
 
Smart-Cut S/NC 600 - ACCESSORI
Smart-Cut S/NC 600 - ACCESSORISmart-Cut S/NC 600 - ACCESSORI
Smart-Cut S/NC 600 - ACCESSORI
Breton SpA
 
Speedycut FK/NC 800 - ACCESSORI
Speedycut FK/NC 800 - ACCESSORISpeedycut FK/NC 800 - ACCESSORI
Speedycut FK/NC 800 - ACCESSORI
Breton SpA
 
Smart-Cut S/NC 800 - Accessoires
Smart-Cut S/NC 800 - AccessoiresSmart-Cut S/NC 800 - Accessoires
Smart-Cut S/NC 800 - Accessoires
Breton SpA
 
Smart-Cut S/NC 600 - Accessoires
Smart-Cut S/NC 600 - AccessoiresSmart-Cut S/NC 600 - Accessoires
Smart-Cut S/NC 600 - Accessoires
Breton SpA
 
ShapeMill NCF - Accessoires
ShapeMill NCF - AccessoiresShapeMill NCF - Accessoires
ShapeMill NCF - Accessoires
Breton SpA
 
Platinum-Edge CTB - Accessoires
Platinum-Edge CTB - AccessoiresPlatinum-Edge CTB - Accessoires
Platinum-Edge CTB - Accessoires
Breton SpA
 
Contourbreton NC DUAL
Contourbreton NC DUALContourbreton NC DUAL
Contourbreton NC DUAL
Breton SpA
 
Contourbreton NC260K - Accessoires
Contourbreton NC260K - AccessoiresContourbreton NC260K - Accessoires
Contourbreton NC260K - Accessoires
Breton SpA
 
Goldengroove CTV
Goldengroove CTVGoldengroove CTV
Goldengroove CTV
Breton SpA
 
Goldenedge CTX/V - Accessoires
Goldenedge CTX/V - AccessoiresGoldenedge CTX/V - Accessoires
Goldenedge CTX/V - Accessoires
Breton SpA
 
Contoursaw FR/NC - Accessoires
Contoursaw FR/NC - AccessoiresContoursaw FR/NC - Accessoires
Contoursaw FR/NC - Accessoires
Breton SpA
 
Speedycut FK/NC 1400 - Accessoires
Speedycut FK/NC 1400 - AccessoiresSpeedycut FK/NC 1400 - Accessoires
Speedycut FK/NC 1400 - Accessoires
Breton SpA
 

Plus de Breton SpA (20)

Breton Wire Machines catalogue
Breton Wire Machines catalogueBreton Wire Machines catalogue
Breton Wire Machines catalogue
 
24 reasons to choose Breton Shapemill 5 axis machining centre
24 reasons to choose Breton Shapemill 5 axis machining centre24 reasons to choose Breton Shapemill 5 axis machining centre
24 reasons to choose Breton Shapemill 5 axis machining centre
 
Breton FABshop
Breton FABshopBreton FABshop
Breton FABshop
 
The evolution of a species
The evolution of a speciesThe evolution of a species
The evolution of a species
 
Breton Company Profile
Breton Company ProfileBreton Company Profile
Breton Company Profile
 
CONTOURSAW FR/NC - ACCESSORIES
CONTOURSAW FR/NC - ACCESSORIESCONTOURSAW FR/NC - ACCESSORIES
CONTOURSAW FR/NC - ACCESSORIES
 
SPEEDYCUT FK/NC 1400 - ACCESSORIES
SPEEDYCUT FK/NC 1400 - ACCESSORIESSPEEDYCUT FK/NC 1400 - ACCESSORIES
SPEEDYCUT FK/NC 1400 - ACCESSORIES
 
SPEEDYCUT FK/NC 1100 - ACCESSORIES
SPEEDYCUT FK/NC 1100 - ACCESSORIESSPEEDYCUT FK/NC 1100 - ACCESSORIES
SPEEDYCUT FK/NC 1100 - ACCESSORIES
 
Smart-Cut S/NC 600 - ACCESSORI
Smart-Cut S/NC 600 - ACCESSORISmart-Cut S/NC 600 - ACCESSORI
Smart-Cut S/NC 600 - ACCESSORI
 
Speedycut FK/NC 800 - ACCESSORI
Speedycut FK/NC 800 - ACCESSORISpeedycut FK/NC 800 - ACCESSORI
Speedycut FK/NC 800 - ACCESSORI
 
Smart-Cut S/NC 800 - Accessoires
Smart-Cut S/NC 800 - AccessoiresSmart-Cut S/NC 800 - Accessoires
Smart-Cut S/NC 800 - Accessoires
 
Smart-Cut S/NC 600 - Accessoires
Smart-Cut S/NC 600 - AccessoiresSmart-Cut S/NC 600 - Accessoires
Smart-Cut S/NC 600 - Accessoires
 
ShapeMill NCF - Accessoires
ShapeMill NCF - AccessoiresShapeMill NCF - Accessoires
ShapeMill NCF - Accessoires
 
Platinum-Edge CTB - Accessoires
Platinum-Edge CTB - AccessoiresPlatinum-Edge CTB - Accessoires
Platinum-Edge CTB - Accessoires
 
Contourbreton NC DUAL
Contourbreton NC DUALContourbreton NC DUAL
Contourbreton NC DUAL
 
Contourbreton NC260K - Accessoires
Contourbreton NC260K - AccessoiresContourbreton NC260K - Accessoires
Contourbreton NC260K - Accessoires
 
Goldengroove CTV
Goldengroove CTVGoldengroove CTV
Goldengroove CTV
 
Goldenedge CTX/V - Accessoires
Goldenedge CTX/V - AccessoiresGoldenedge CTX/V - Accessoires
Goldenedge CTX/V - Accessoires
 
Contoursaw FR/NC - Accessoires
Contoursaw FR/NC - AccessoiresContoursaw FR/NC - Accessoires
Contoursaw FR/NC - Accessoires
 
Speedycut FK/NC 1400 - Accessoires
Speedycut FK/NC 1400 - AccessoiresSpeedycut FK/NC 1400 - Accessoires
Speedycut FK/NC 1400 - Accessoires
 

Dernier

+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...
+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...
+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...
?#DUbAI#??##{{(☎️+971_581248768%)**%*]'#abortion pills for sale in dubai@
 
Why Teams call analytics are critical to your entire business
Why Teams call analytics are critical to your entire businessWhy Teams call analytics are critical to your entire business
Why Teams call analytics are critical to your entire business
panagenda
 

Dernier (20)

Strategies for Landing an Oracle DBA Job as a Fresher
Strategies for Landing an Oracle DBA Job as a FresherStrategies for Landing an Oracle DBA Job as a Fresher
Strategies for Landing an Oracle DBA Job as a Fresher
 
Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...
Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...
Navigating the Deluge_ Dubai Floods and the Resilience of Dubai International...
 
Cyberprint. Dark Pink Apt Group [EN].pdf
Cyberprint. Dark Pink Apt Group [EN].pdfCyberprint. Dark Pink Apt Group [EN].pdf
Cyberprint. Dark Pink Apt Group [EN].pdf
 
Connector Corner: Accelerate revenue generation using UiPath API-centric busi...
Connector Corner: Accelerate revenue generation using UiPath API-centric busi...Connector Corner: Accelerate revenue generation using UiPath API-centric busi...
Connector Corner: Accelerate revenue generation using UiPath API-centric busi...
 
presentation ICT roal in 21st century education
presentation ICT roal in 21st century educationpresentation ICT roal in 21st century education
presentation ICT roal in 21st century education
 
+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...
+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...
+971581248768>> SAFE AND ORIGINAL ABORTION PILLS FOR SALE IN DUBAI AND ABUDHA...
 
Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...
Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...
Apidays New York 2024 - APIs in 2030: The Risk of Technological Sleepwalk by ...
 
Emergent Methods: Multi-lingual narrative tracking in the news - real-time ex...
Emergent Methods: Multi-lingual narrative tracking in the news - real-time ex...Emergent Methods: Multi-lingual narrative tracking in the news - real-time ex...
Emergent Methods: Multi-lingual narrative tracking in the news - real-time ex...
 
TrustArc Webinar - Unlock the Power of AI-Driven Data Discovery
TrustArc Webinar - Unlock the Power of AI-Driven Data DiscoveryTrustArc Webinar - Unlock the Power of AI-Driven Data Discovery
TrustArc Webinar - Unlock the Power of AI-Driven Data Discovery
 
Boost Fertility New Invention Ups Success Rates.pdf
Boost Fertility New Invention Ups Success Rates.pdfBoost Fertility New Invention Ups Success Rates.pdf
Boost Fertility New Invention Ups Success Rates.pdf
 
ICT role in 21st century education and its challenges
ICT role in 21st century education and its challengesICT role in 21st century education and its challenges
ICT role in 21st century education and its challenges
 
CNIC Information System with Pakdata Cf In Pakistan
CNIC Information System with Pakdata Cf In PakistanCNIC Information System with Pakdata Cf In Pakistan
CNIC Information System with Pakdata Cf In Pakistan
 
Why Teams call analytics are critical to your entire business
Why Teams call analytics are critical to your entire businessWhy Teams call analytics are critical to your entire business
Why Teams call analytics are critical to your entire business
 
EMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWER
EMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWEREMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWER
EMPOWERMENT TECHNOLOGY GRADE 11 QUARTER 2 REVIEWER
 
FWD Group - Insurer Innovation Award 2024
FWD Group - Insurer Innovation Award 2024FWD Group - Insurer Innovation Award 2024
FWD Group - Insurer Innovation Award 2024
 
ProductAnonymous-April2024-WinProductDiscovery-MelissaKlemke
ProductAnonymous-April2024-WinProductDiscovery-MelissaKlemkeProductAnonymous-April2024-WinProductDiscovery-MelissaKlemke
ProductAnonymous-April2024-WinProductDiscovery-MelissaKlemke
 
MS Copilot expands with MS Graph connectors
MS Copilot expands with MS Graph connectorsMS Copilot expands with MS Graph connectors
MS Copilot expands with MS Graph connectors
 
AXA XL - Insurer Innovation Award Americas 2024
AXA XL - Insurer Innovation Award Americas 2024AXA XL - Insurer Innovation Award Americas 2024
AXA XL - Insurer Innovation Award Americas 2024
 
Apidays New York 2024 - The value of a flexible API Management solution for O...
Apidays New York 2024 - The value of a flexible API Management solution for O...Apidays New York 2024 - The value of a flexible API Management solution for O...
Apidays New York 2024 - The value of a flexible API Management solution for O...
 
DEV meet-up UiPath Document Understanding May 7 2024 Amsterdam
DEV meet-up UiPath Document Understanding May 7 2024 AmsterdamDEV meet-up UiPath Document Understanding May 7 2024 Amsterdam
DEV meet-up UiPath Document Understanding May 7 2024 Amsterdam
 

Vcs Breton 2009

  • 1. V olumetric C ompensation S ystem ( VCS ) for 5 AXES VERTICAL GANTRY MACHINE WITH MOBILE BRIDGE
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. Step 2 VCS File From the geometric errors measured, the Renishaw Software directly generate the data file in VCS format to introduce in the Siemens 840D Control HOW to USE VCS SYSTEM // VCS-Format //----------- // [HEADER] MACHINE_PRODUCER = BRETON MACHINE_TYPE = FLYMILL 2T MACHINE_NUMBER = 0 CONTROL_PRODUCER = SIEMENS CONTROL_TYPE = 840D CONTROL_NUMBER = 0 CONTROL_SOFTWARE_VERSION = 6.5.39 CUSTOMER = RENISHAW OPERATOR = REICHLE DATE = 080129 TEMPERATURE = 23 COMMENT = komplett YTY] AXIS_LENGTH [L_U] = 2000 INTERVAL [L_U] = 200 REF_POS_X [L_U] = 1233 REF_POS_Z [L_U] = -683.5 MEAS_TOOL_Y [L_U] = 170 MEAS_TOOL_Z [L_U] = 110 DEVIATION [D_U] GRIDPOINTS = { 0.0 -1.9 200.0 -2.4 400.0 -4.15 600.0 -5 800.0 -6.9 1000.0 -9 1200.0 -8.4
  • 10. VCS Compile Cycle installed Activate Sinumerik VCS functionality to compensate for the geometric machine error VCS file Measurements Step 3 CNC CNC Machine model HOW VCS SYSTEM WORKS
  • 11. Verification of VCS Improvement by Diagonal Measurament HOW VCS SYSTEM WORKS Step 4 4 3 2 1 Y Z X
  • 12. Qualitative Example of Volumetric errors before VCS activation
  • 13. Qualitative Example of Volumetric errors with VCS compensation
  • 14. DAILY VCS UTILISATION During the daily working operations VCS System taking the feedback from the machine, evaluate for each point of the trajectory the compensation to introduce, to have at the tool tip the maximum positioning and orientation precision. The VCS System don’t compensate the temperature variation errors. To have the maximum precision from VCS System the machine must be calibrated at least once in each season With Renishaw calibration system the calibration time is very reduced VCS system can’t be intended as a substitute fro a good mechanical design and build.