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Luca Ruini – HSE&E Vice President & BCFN Expert
“Data Drive Innovation Open Summit”
#clima #agri #ambiente -
Clima, ambiente e dati: l'agricoltura che verrà
Roma, 21 maggio 2015
Barilla Sustainable
Farming:
a Smart Agriculture Tool
in the Climate Change Era
How to use Sustainability
to innovate
Barilla case study
An interdisciplinary approach
starting from LCA study
Life Cycle Assessment Footprints
Global m2 per kg or Litre of food
Litre per kg or Litre of food
gCO2-eq per kg or Litre of food
Carbon Footprint
Water Footprint
Ecological Footprint
Barilla Environmental Product Declaration (EPD) Process System
1. Quick, Simple and Reliable analysis
2. Verified and Certified Results
Durum wheat pasta Lifecycle Assessment (LCA)
THE LCA EVALUATES A COMPLEX MODEL
LCA model of the pasta production and contribution to CO2 emissions
DURUM WHEAT
CULTIVATION
PRODUCT TRANSPORT
PASTA PLANTS
PACKAGING
MATERIALS
MILL PROCESS
NATURAL GAS
EXTRACTION
DURUM WHEAT
SOIL
MANAGEMENT
Durum wheat
crop
FERTILIZER
PRODUCTION
Barilla EPD Process System
Sustainable
High Quality Durum Wheat
Cultivation Project
BSF: Barilla Sustainable Farming
Cattolica University
Spin off
1) Identify in the different area sustainable alternative
cropping systems for the cultivation of durum wheat;
2) Analyze and evaluate the characteristics of cropping
systems identified;
3) Validate the alternative cropping systems with in-field
experimentations
4) Integrate the Barilla’s Cultivation Disciplinary (Decalogue)
5) Use a web based Farmers Decision Supporting System
(DSS)
AIM OF THE PROJECT ABOUT DURUM WHEAT PROJECT
Sustainable Durum Wheat Cultivation
10
10
INDICATORS USED
Durum wheat cultivation
• CARBON FOOTPRINT: it represents the total amount of greenhouse gases (GHG) produced to directly
and indirectly support human activities, usually expressed in equivalent tons of CO2 with the relative indicator,
commonly called “global warming potential”.
• WATER FOOTPRINT: it measures the water consumption of a system in terms of water volumes
consumed because of the processes, the irrigation, the natural evaporation by plants and/or that polluted, per
unit of time.
• ECOLOGICAL FOOTPRINT: is a measure of how much biologically productive land and water an
individual, population or activity requires to produce all the resources it consumes and to absorb the waste it
generates using prevailing technology and resource management practices. It is measured in global hectares
(gha).
• ECONOMICS INDICATORS: represented by the direct costs of cultivation (cultivation operations +
technical tools), the gross marketable production (GPS), updated to the price lists of 17 November 2009, and
the gross income (GI), i.e. the difference between direct costs of cultivation and GPS. (In the GPS are not
considered coupled and uncoupled aid )
• NITROGEN INDEX: measurement of nitrogen availability determined by the previous crop residue, by
the contribution of chemical fertilizers and the time required to biologically degrade the organic substance of
the preceding crop;
• DON INDEX: this index expresses the cultivation safety aspects related to the possibility of reducing
pathology occurrence due to the deoxynivalenol mycotoxin (DON).
Lombardia, Veneto and Friuli
(PLV)
Cultivation
Maize Maize (3 years) – Durum wheat
Diversified Soybean – Durum wheat – Millet - Maize
Emilia Romagna (RER) Cultivation
Cereals Maize – Durum wheat – Millet - Wheat
Industrial Soybean – Durum wheat- Maize – Wheat
Horticultural Tomato – Durum wheat - Maize – Wheat
Marche and Toscana Cultivation
Cereals Durum wheat (3 years) – Millet
Proteic Proteic pea (2 years) - Durum wheat (2 years)
Alfa alfa Alfa alfa (3 years) – Durum wheat
Industrial Rapeseed – Durum wheat – Sunflower – Durum wheat
Crop System analysed
Tillage Sowing Fertilization Pesticides Harvesting
Yield
System Boundaries
Variables
Puglia, Basilicata and Sicilia Cultivation
One crop Durum wheat (4 years)
Fodder Durum wheat (2 years) – Oat and vetch (2 years)
Horticultural Tomato – Durum wheat - Tomato – Durum wheat
Check pea Chick pea (2 years) – Durum wheat (2 years)
CROP SYSTEM ANALYSIS
Durum wheat cultivation
• Crop system: species used
within the crop rotations
• Agricultural “in-field” activities
• Fertilizers use
• Regional climatic situation
12
Sustainable Durum wheat cultivation
Carbon footprint (tCO2/t grains)
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
Cerealicolo
ForaggioIndustriale
ProteicoCerealicoloIndustriale
O
rticolo
industriale
Industriale
M
aidicoloCerealicolo
Foraggio
O
rticolo
industriale
Proteico
Carbon Footprint (t CO2/t granella)
Marche/Toscana Emilia Romagna Puglia/Basilicata/Sic
ilia
Pianura
Lombardo Veneto.
Carbon Footprint (t Co2 / t durum wheat semolina)
- 310 kg Co2 / t
Marche/Toscana Emilia Romagna Puglia/Basilicata/Sic
ilia
Pianura
Lombardo Veneto.
0,0
20,0
40,0
60,0
80,0
100,0
120,0
140,0
160,0
180,0
Cerealicolo
ForaggioIndustriale
ProteicoCerealicolo
Industriale
O
rticolo
industriale
Industriale
M
aidicoloCerealicolo
Foraggio
O
rticolo
industriale
Proteico
Reddito lordo (€/t)Net Income (€ / t durum wheat semolina)> 100 € / t
13
Durum wheat cultivation
Carbon footprint (tCO2/t grains)
Nitrogen Index (kg of grains/kg of N)
0,00
0,10
0,20
0,30
0,40
0,50
0,60
0,70
0,80
Cerealicolo
ForaggioIndustriale
ProteicoCerealicoloIndustriale
O
rticolo
industriale
Industriale
M
aidicoloCerealicolo
Foraggio
O
rticolo
industriale
Proteico
Carbon Footprint (t CO2/t granella)
0,0
10,0
20,0
30,0
40,0
50,0
60,0
70,0
Cerealicolo
ForaggioIndustriale
ProteicoCerealicoloIndustriale
O
rticolo
industriale
Industriale
M
aidicoloCerealicolo
Foraggio
O
rticolo
industriale
Proteico
Efficienza utilizzo azoto (kg granella/kg azoto)
Marche/Toscana Emilia Romagna Puglia/Basilicata/Sic
ilia
Pianura
Lombardo Veneto.
Carbon Footprint (t Co2 / t durum wheat semolina)
Nitrogen Indicator (kg durum wheat semolina/ kg N)
- 310 kg Co2 / t
14
Italian Farmers Handbook
Adopting old-well known (but not still applied)
agricultural practice
is good for farmers, soil & environment !
DSS
16
Barilla Sustainable Farming vs Traditional Tecnique
Traditional
Tecnique
Traditional
Barilla
Sustainable
Farming
Barilla Sustainable Farming
17
Second Part of the Project
“Durum wheat: Cropping System Sustainability in Italy”
Durum wheat cultivation
The second part of the project consists in in-
field experimentation, comparing sustainable
and traditional cropping systems.
Second year of the go-live phase
2011-12: In-field testing with >25 farmers
2013-14: 80.000 t
2014-15: >120.000 t
COMPARISON BETWEEN
TRADITIONAL CROPPING SYSTEM
vs BARILLA SUSTAINABLE
FARMING (Handbook & Granoduro.net)
19
Granoduro.net 2014/2015 data
Farms > 1.000
Total Production: > 120.000 t
Cultivated land: > 24.000 hectar (240 km2)
N°GD.net total access : > 25.000
Average GD.net access: >90 per day
luca.ruini@barilla.com

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Barilla Sustainable Farming: a Smart Agriculture Tool in the Climate Change Era

  • 1. Luca Ruini – HSE&E Vice President & BCFN Expert “Data Drive Innovation Open Summit” #clima #agri #ambiente - Clima, ambiente e dati: l'agricoltura che verrà Roma, 21 maggio 2015 Barilla Sustainable Farming: a Smart Agriculture Tool in the Climate Change Era
  • 2. How to use Sustainability to innovate Barilla case study An interdisciplinary approach starting from LCA study
  • 3. Life Cycle Assessment Footprints Global m2 per kg or Litre of food Litre per kg or Litre of food gCO2-eq per kg or Litre of food Carbon Footprint Water Footprint Ecological Footprint
  • 4. Barilla Environmental Product Declaration (EPD) Process System 1. Quick, Simple and Reliable analysis 2. Verified and Certified Results
  • 5. Durum wheat pasta Lifecycle Assessment (LCA)
  • 6. THE LCA EVALUATES A COMPLEX MODEL LCA model of the pasta production and contribution to CO2 emissions DURUM WHEAT CULTIVATION PRODUCT TRANSPORT PASTA PLANTS PACKAGING MATERIALS MILL PROCESS NATURAL GAS EXTRACTION DURUM WHEAT SOIL MANAGEMENT Durum wheat crop FERTILIZER PRODUCTION Barilla EPD Process System
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  • 8. Sustainable High Quality Durum Wheat Cultivation Project BSF: Barilla Sustainable Farming Cattolica University Spin off
  • 9. 1) Identify in the different area sustainable alternative cropping systems for the cultivation of durum wheat; 2) Analyze and evaluate the characteristics of cropping systems identified; 3) Validate the alternative cropping systems with in-field experimentations 4) Integrate the Barilla’s Cultivation Disciplinary (Decalogue) 5) Use a web based Farmers Decision Supporting System (DSS) AIM OF THE PROJECT ABOUT DURUM WHEAT PROJECT Sustainable Durum Wheat Cultivation
  • 10. 10 10 INDICATORS USED Durum wheat cultivation • CARBON FOOTPRINT: it represents the total amount of greenhouse gases (GHG) produced to directly and indirectly support human activities, usually expressed in equivalent tons of CO2 with the relative indicator, commonly called “global warming potential”. • WATER FOOTPRINT: it measures the water consumption of a system in terms of water volumes consumed because of the processes, the irrigation, the natural evaporation by plants and/or that polluted, per unit of time. • ECOLOGICAL FOOTPRINT: is a measure of how much biologically productive land and water an individual, population or activity requires to produce all the resources it consumes and to absorb the waste it generates using prevailing technology and resource management practices. It is measured in global hectares (gha). • ECONOMICS INDICATORS: represented by the direct costs of cultivation (cultivation operations + technical tools), the gross marketable production (GPS), updated to the price lists of 17 November 2009, and the gross income (GI), i.e. the difference between direct costs of cultivation and GPS. (In the GPS are not considered coupled and uncoupled aid ) • NITROGEN INDEX: measurement of nitrogen availability determined by the previous crop residue, by the contribution of chemical fertilizers and the time required to biologically degrade the organic substance of the preceding crop; • DON INDEX: this index expresses the cultivation safety aspects related to the possibility of reducing pathology occurrence due to the deoxynivalenol mycotoxin (DON).
  • 11. Lombardia, Veneto and Friuli (PLV) Cultivation Maize Maize (3 years) – Durum wheat Diversified Soybean – Durum wheat – Millet - Maize Emilia Romagna (RER) Cultivation Cereals Maize – Durum wheat – Millet - Wheat Industrial Soybean – Durum wheat- Maize – Wheat Horticultural Tomato – Durum wheat - Maize – Wheat Marche and Toscana Cultivation Cereals Durum wheat (3 years) – Millet Proteic Proteic pea (2 years) - Durum wheat (2 years) Alfa alfa Alfa alfa (3 years) – Durum wheat Industrial Rapeseed – Durum wheat – Sunflower – Durum wheat Crop System analysed Tillage Sowing Fertilization Pesticides Harvesting Yield System Boundaries Variables Puglia, Basilicata and Sicilia Cultivation One crop Durum wheat (4 years) Fodder Durum wheat (2 years) – Oat and vetch (2 years) Horticultural Tomato – Durum wheat - Tomato – Durum wheat Check pea Chick pea (2 years) – Durum wheat (2 years) CROP SYSTEM ANALYSIS Durum wheat cultivation • Crop system: species used within the crop rotations • Agricultural “in-field” activities • Fertilizers use • Regional climatic situation
  • 12. 12 Sustainable Durum wheat cultivation Carbon footprint (tCO2/t grains) 0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,80 Cerealicolo ForaggioIndustriale ProteicoCerealicoloIndustriale O rticolo industriale Industriale M aidicoloCerealicolo Foraggio O rticolo industriale Proteico Carbon Footprint (t CO2/t granella) Marche/Toscana Emilia Romagna Puglia/Basilicata/Sic ilia Pianura Lombardo Veneto. Carbon Footprint (t Co2 / t durum wheat semolina) - 310 kg Co2 / t Marche/Toscana Emilia Romagna Puglia/Basilicata/Sic ilia Pianura Lombardo Veneto. 0,0 20,0 40,0 60,0 80,0 100,0 120,0 140,0 160,0 180,0 Cerealicolo ForaggioIndustriale ProteicoCerealicolo Industriale O rticolo industriale Industriale M aidicoloCerealicolo Foraggio O rticolo industriale Proteico Reddito lordo (€/t)Net Income (€ / t durum wheat semolina)> 100 € / t
  • 13. 13 Durum wheat cultivation Carbon footprint (tCO2/t grains) Nitrogen Index (kg of grains/kg of N) 0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,80 Cerealicolo ForaggioIndustriale ProteicoCerealicoloIndustriale O rticolo industriale Industriale M aidicoloCerealicolo Foraggio O rticolo industriale Proteico Carbon Footprint (t CO2/t granella) 0,0 10,0 20,0 30,0 40,0 50,0 60,0 70,0 Cerealicolo ForaggioIndustriale ProteicoCerealicoloIndustriale O rticolo industriale Industriale M aidicoloCerealicolo Foraggio O rticolo industriale Proteico Efficienza utilizzo azoto (kg granella/kg azoto) Marche/Toscana Emilia Romagna Puglia/Basilicata/Sic ilia Pianura Lombardo Veneto. Carbon Footprint (t Co2 / t durum wheat semolina) Nitrogen Indicator (kg durum wheat semolina/ kg N) - 310 kg Co2 / t
  • 14. 14 Italian Farmers Handbook Adopting old-well known (but not still applied) agricultural practice is good for farmers, soil & environment ! DSS
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  • 16. 16 Barilla Sustainable Farming vs Traditional Tecnique Traditional Tecnique Traditional Barilla Sustainable Farming Barilla Sustainable Farming
  • 17. 17 Second Part of the Project “Durum wheat: Cropping System Sustainability in Italy” Durum wheat cultivation The second part of the project consists in in- field experimentation, comparing sustainable and traditional cropping systems. Second year of the go-live phase 2011-12: In-field testing with >25 farmers 2013-14: 80.000 t 2014-15: >120.000 t
  • 18. COMPARISON BETWEEN TRADITIONAL CROPPING SYSTEM vs BARILLA SUSTAINABLE FARMING (Handbook & Granoduro.net)
  • 19. 19 Granoduro.net 2014/2015 data Farms > 1.000 Total Production: > 120.000 t Cultivated land: > 24.000 hectar (240 km2) N°GD.net total access : > 25.000 Average GD.net access: >90 per day
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