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Quenching – Mastering the Process D. Scott MacKenzie, PhD, FASM December 2011 The How and Why of Quenching Metal Parts
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process Vapor Phase Nucleate Boiling Phase Convection Phase
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process Atlas of Isothermal Transformation and Cooling Transformation Diagrams, ASM, 1977 AISI1020 AISI1050 AISI1080 AISI1095
Quenching – Mastering the Process AISI 1060 AISI 5160 C-0.63% Mn–0.87% C-0.61% Mn–0.94% Cr-0.88%
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process Severity of Quench (H) for Various Quenching Media
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process Timken  “ Practical Guide for Metallurgists
Quenching – Mastering the Process
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process From  “Practical Data for Metallurgists”, Timken Company, 8 th  Edition For ½ ” Bar, the expected values are: Surface: JEQ 1/16 = 62HRC Core:  JEQ 2/16 = 59 HRC For 2 ” Bar, the expected values are: Surface: JEQ 2/16 = 59HRC Core:  JEQ 7/16 = 31 HRC For 3 ” Bar, the expected values are: Surface: JEQ 4/16 = 38HRC Core:  JEQ 12/16 = 21 HRC
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],From  “ Houghton on Quenching ”
Quenching – Mastering the Process
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],Volume - Tank Gallons HP per Gallon Oil Water 50-800 0.005 0.004 800-2000 0.006 0.004 2000-3000 0.006 0.005 Greater than 3000 0.007 0.005
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching – Mastering the Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quenching Products from Houghton Cold Quenching Oils Houghto-Quench K Houghto-Quench G Houghto-Quench 3440 Houghto-Quench 3430 Dasco Quench LPA 15 Dasco Quench LBA 15 Aqueous Quenchants Aqua-Quench 140 Aqua-Quench 145 Aqua-Quench 245 Aqua-Quench 251 Aqua-Quench 260 Aqua-Quench 3699 Aqua-Quench C Email cfaulkner@houghtonintl.com for more information. Hot Quenching Oils Mar-Temp 355 Dasco Quench MPA 60 Below is a sampling of Houghton quenchants. However, you should consult a Houghton expert for the right product for your application.
Your Global Fluid Technology Partner ,[object Object]
Worldwide Coverage… One Company Over 2,000 employees in 31 countries with  manufacturing and  research facilities in 21 locations. Houghton helps customers around the world save on overall process chemical and disposal costs while improving production and part quality.
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Heat Treating: The How and Why of Quenching Metal Parts

Notes de l'éditeur

  1. Corporate Messaging and Value Statement Slide Graphic: Follow graphic wave template for PowerPoint in Houghton Style Guide Photos: New photos for images inside the large circle of the 3 circle shapes design (from Website and tradeshow graphics) 1. Big circle: Image of globe (Rotating(?) 2. Middle size circle: ????????? 3. Smaller Circle: ??????????
  2. Global Resources slide