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Track & Trace for
industrial
packagings
An IBM / Sigfox & PSA Groupe all inclusive solution
Jean-Philippe Eloy, IBM CTL for PSA Groupe
OPEL VAUXHALL
Background
SPECIFIC 10811
Car dashboard
MULTIPURPOSE 00112
Spare parts
PSA Groupe and suppliers plants in Europe
and more (from Marroco to Russia)
Tier-1
Supplier A
Plant A
Plant A
Plant B
Transportation by GEFCO, a logistic provider
Specific container
Tier-1
Supplier A
Plant n
Multi-purpose container
Tier-1
Supplier B
Plant n
Plant A
Plant B
• + 2200 PSA & suppliers sites
• +7M containers / +1,5M critical containers
Where are our
industrial containers ?
Many unsuccessful tries have been made to
locate industrial packagings : RFID, GPS,… due
to
 Battery lifetime which is impacted
by :
• Temperature
• # of sent messages
 Effort to connect existing
Information Systems,
• Logistic Service Provider ‘s IS
• PSA Groupe’s IS
IBM approach
1. Design Thinking
2. Minimum Viable Product ( 6
months & 200 devices)
3. Smart sensor design & pilot
phase (3 months & 1200
devices - )
4. All inclusive solution (3 years &
130K devices)
1. Devices
2. Network
3. SaaS and PaaS
4. Managed Services
5. Financing
ALPS Lykaner 4i
• Antennas : 1 for Wifi , 1 for Sigfox
• Accelerometer (type of vehicle, movement detection, speed
and distance travelled by the vehicule)
• Battery Lithium Thionyl Chloride > lifetime + 5 years
• Water resistance IP65
• Temperature : - 20°C to +60°C.
• Flashable parameters thru OTA
V
R
B
Q
2
0
2
0
2
0
1
9
2
0
1
8
A
c
t
u
e
l
l
e
Design Thinking
Bois-Colombes
June 2017
Business
case
Dashboard
V1
Location : choosing the right technology(ies)
for the right balance
Coverage
Private
areas
TECHNOLOGIES
Precision Cost
Battery
consumption
Outdoor/
Indoor
+++/+
CRITERA
++/++
Success rate*
BEACONS +++
+++
*Under Sigfox coverage.
**Can be completed with a cloud-based solution to improve drastically the battery life of the device.
**
Global
Global
Global
Back
Minimum Viable Product
3+3
200 sensors on containers
Dashboard
V2
OpenStreet
Map
+
0G / Wifi
Pilot phase
1200 smart
sensors on
containers
ALPS Lykaner 4i Sensor
Antennas : 1 for Wifi , 1 for Sigfox
Accelerometer (transport mode
recognition, speed and distance travelled
by the vehicule)
Battery Lithium Thionyl Chloride >
lifetime + 5 years
Water resistance IP65
Temperature : - 20°C to +60°C.
Flashable parameters thru OTA
Deployment phase
+100K containers
over next 3 years
28K messages / h
Architecture overview
Latitude & Longitude
+
Short msg or Long msg
Latitude & Longitude
+
Short msg or Long msg
Short msg (battery
status, temp.)
or
Long msg (wifi mac
addresses)
Short msg (battery
status, temp.)
or
Long msg (wifi mac
addresses)
Business
value
To visualize and know
location and routes
(for multi-purpose
ones)
To visualize and know
location and routes
(for multi-purpose
ones)
To optimize usage,
avoiding over
inventory and reducing
financial impact
To optimize usage,
avoiding over
inventory and reducing
financial impact
To ensure that
suppliers always have
available packaging to
avoid production
disruption at PSA or
additional costs
generated by
alternative packaging
usage.
To ensure that
suppliers always have
available packaging to
avoid production
disruption at PSA or
additional costs
generated by
alternative packaging
usage.
To limit losses and
repurchasing of
packgings
To limit losses and
repurchasing of
packgings
We found our
containers !

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Track industrial packagings with IoT

  • 1. Track & Trace for industrial packagings An IBM / Sigfox & PSA Groupe all inclusive solution Jean-Philippe Eloy, IBM CTL for PSA Groupe OPEL VAUXHALL
  • 2.
  • 3. Background SPECIFIC 10811 Car dashboard MULTIPURPOSE 00112 Spare parts PSA Groupe and suppliers plants in Europe and more (from Marroco to Russia) Tier-1 Supplier A Plant A Plant A Plant B Transportation by GEFCO, a logistic provider Specific container Tier-1 Supplier A Plant n Multi-purpose container Tier-1 Supplier B Plant n Plant A Plant B • + 2200 PSA & suppliers sites • +7M containers / +1,5M critical containers
  • 4. Where are our industrial containers ? Many unsuccessful tries have been made to locate industrial packagings : RFID, GPS,… due to  Battery lifetime which is impacted by : • Temperature • # of sent messages  Effort to connect existing Information Systems, • Logistic Service Provider ‘s IS • PSA Groupe’s IS
  • 5. IBM approach 1. Design Thinking 2. Minimum Viable Product ( 6 months & 200 devices) 3. Smart sensor design & pilot phase (3 months & 1200 devices - ) 4. All inclusive solution (3 years & 130K devices) 1. Devices 2. Network 3. SaaS and PaaS 4. Managed Services 5. Financing ALPS Lykaner 4i • Antennas : 1 for Wifi , 1 for Sigfox • Accelerometer (type of vehicle, movement detection, speed and distance travelled by the vehicule) • Battery Lithium Thionyl Chloride > lifetime + 5 years • Water resistance IP65 • Temperature : - 20°C to +60°C. • Flashable parameters thru OTA V R B Q 2 0 2 0 2 0 1 9 2 0 1 8 A c t u e l l e
  • 8.
  • 10. Location : choosing the right technology(ies) for the right balance Coverage Private areas TECHNOLOGIES Precision Cost Battery consumption Outdoor/ Indoor +++/+ CRITERA ++/++ Success rate* BEACONS +++ +++ *Under Sigfox coverage. **Can be completed with a cloud-based solution to improve drastically the battery life of the device. ** Global Global Global Back
  • 11. Minimum Viable Product 3+3 200 sensors on containers
  • 12.
  • 16. ALPS Lykaner 4i Sensor Antennas : 1 for Wifi , 1 for Sigfox Accelerometer (transport mode recognition, speed and distance travelled by the vehicule) Battery Lithium Thionyl Chloride > lifetime + 5 years Water resistance IP65 Temperature : - 20°C to +60°C. Flashable parameters thru OTA
  • 17. Deployment phase +100K containers over next 3 years 28K messages / h
  • 18. Architecture overview Latitude & Longitude + Short msg or Long msg Latitude & Longitude + Short msg or Long msg Short msg (battery status, temp.) or Long msg (wifi mac addresses) Short msg (battery status, temp.) or Long msg (wifi mac addresses)
  • 19. Business value To visualize and know location and routes (for multi-purpose ones) To visualize and know location and routes (for multi-purpose ones) To optimize usage, avoiding over inventory and reducing financial impact To optimize usage, avoiding over inventory and reducing financial impact To ensure that suppliers always have available packaging to avoid production disruption at PSA or additional costs generated by alternative packaging usage. To ensure that suppliers always have available packaging to avoid production disruption at PSA or additional costs generated by alternative packaging usage. To limit losses and repurchasing of packgings To limit losses and repurchasing of packgings