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FIBREGLASS GFRP REBAR
FOR CONCRETE
REINFORCEMENT
citysaleservices@gmail.comT: (847)754-7662
Core-samples from Five Bridges using GFRP were
analyzed in High Corrosion Environments, in two studies 5
years apart; the samples were sent to 4 different
laboratories for evaluation, using different test methods;
the bridges were in service up to 15 years.
 Joffre Bridge, Sherbrooke, QC, 14 years
 Crowchild Trail Bridge, Calgary, AB, 15 years (pictured)
 Hall's Harbour Wharf, Hall's Harbour, NS, 12 years
 Waterloo Creek Bridge, Vancouver Island, BC, 13 years
 Chatham Bridge, Chatham, ON, 15 years
INITIAL GFRP CASE STUDIES IN CANADA
INTELLIGENT SENSING FOR INNOVATIVE STRUCTURES REPORT
• Rigorous testing has concluded:
- 100+ Year Life Expectancy for GFRP Reinforced Structures.
 No Degradation in GFRP Reinforcement
 Excellent Bonding
 No Debonding
 No Microcracking
 No Voids
 No Glass Transition
 No Resin Microcracking
 No Glass Fibre Degradation
 No Significant Delamination
 No Resin Degradation
 No Chemical Degradation
 No Hydrolysis
CASE STUDY BRIDGE TEST RESULTS
FATIGUE RESISTANCE TEST
60 Ton Loading Fixture
A. El-Ragaby , E. F. El-Salakawy and B.
Benmokrane
Steel: 20000 cycles
GFRP: 420000 cycles
Lasts 20x Longer under cyclic Loads
• Truck Traffic, Wave Action, Seismic
 Non-Conductive
 Non-Magnetic
 Minimal Concrete Cover
 Fewer Concrete Additives
 No Concrete Treatments
 No Protective Membranes
 No Rebar Coating Repairs
 Lightweight
 Lower Transport Costs
 Less Handling
 Fast Installation
 Cuts with Chop Saw or Grinding Disc in Seconds
TUF-BAR ADVANTAGES
TUF-BAR® Grid
TUF-BAR APPLICATIONS
 Bridge Decks and Barrier Walls
 Parking Garages and Concrete Slabs
 Power Generation and MRI rooms
 Structures Containing Corrosive, Conductivity or Magnetic
Challenges
 Dams, Sea Walls, and Marine Applications
 In 2010, Intelligent Sensing for
Innovative Structures Canada
updated guidelines for building
with GFRP.
 In 2006, the Intelligent Structures
of Canada developed a Product
Specification Manual for GFRP
reinforcement for civil application.
GFRP BUILDING MANUALS
 CSA code for “Design and
Construction of Building
Components with Fibre-
Reinforced Polymers” Updated in
2012
 CSA-S806-12
 CSA S6-14 Highway Bridge Design
Code updated for GFRP
 Current edition CSA-S6-14
GFRP CODES
2010 CSA-S807 Code
Specifications for FRP Rebar:
 Mechanical Properties
 Physical Properties
 Durability Properties
Material Requirements:
 Vinyl Ester Resin
 E-type Glass or E-CR Fibreglass
USA, ACI Equivalent: ACI 440.6R (2008)
CSA-S807: MANUFACTURING
REQUIREMENTS FOR GFRP REBAR
 2006 ACI 440 Guide for Structural
Concrete Reinforced with FRP Bars
 ACI 440.1R
 2009 AASHTO Bridge Design Guide
for GFRP-Reinforced Concrete
Bridge Decks and Traffic Railings
 AASHTO GFRP-1
USA GFRP DESIGN GUIDELINES
TUF-BAR is manufactured using;
 Owens Corning Advantex ECR Type Glass
 In Corrosive environments, Advantex® glass performance is 12
times that of a laminate made with E-glass.
 Ashlands - Derakane™ epoxy vinyl ester resin
 offers proven excellence in corrosion-resistant fiberglass
reinforced plastic (FRP) applications, including exceptional
durability, superior heat resistance, low maintenance and high
performance for even the most challenging environments.
TUF-BAR
MANUFACTURED USING NORTH AMERICAN MATERIALS
TUF-BAR - AVAILABLE SIZES
BENDS AVAILABLE IN ALL SIZES
• #5 60 Gpa
• #5 40 Gpa
• #4 60 Gpa
• #4 40 Gpa
• #3 60 Gpa
• #3 40 Gpa
• #8 60 Gpa
• #8 40 Gpa
• #7 60 Gpa
• #7 40 Gpa
• #6 60 Gpa
• #6 40 Gpa
NEILS BROOK BRIDGE REPLACEMENT
CAPE BRETON HIGHLANDS NATIONAL PARK NOVA SCOTIA
TUF-BAR CANADA PROJECTS
54,000 Feet of GFRP with 7,200 Feet in bent bars.
TEED BRIDGE REPLACEMENT
CUMBERLAND COUNTY NOVA SCOTIA
PRECAST DECK SLAB CONSTRUCTION
Over 145,000 feet of GFRP used in total project
TUF-BAR CANADA PROJECTS
MTRs of TUF-BAR GFRP Bars of Size 5. (ASTM D7205)
Example MTR of 5-40 GPa bar
MTR – TEST REPORTS ARE GIVEN WITH EACH LOT MANUFACTURED
The full test reports with all test results are also available upon request for each LOT
Example MTR of 5-60 GPa bar
Strength Test of TUF-BAR GFRP Bends at bend locations of Size 5. (ASTM D7205)
3rd Party Testing Completed by: Dr. Brahim Benmokrane University of Sherbrooke, Date:
March 12, 2016
Results:
Table 1: Tensile properties of straight portion of TUF-BAR GFRP bent bars size No. 5-40 GPa
(Area = 199 mm²)
Specimen Ultimate Load (kN) Tensile strength (MPa) Tensile Modulus (GPa)
Ultimate Strain
(%)
1 216 1088 58.3 1.86
2 237 1193 57.3 2.08
3 236 1185 57.7 2.05
4 222 1115 59.0 1.89
5 228 1144 57.2 2.00
6 227 1139 56.4 2.02
7 224 1129 58.0 1.95
8 214 1079 58.8 1.83
Average 226 1134 57.9 1.96
SD 8.2 41.1 0.86 0.09
COV (%) 3.6 3.6 1.48 4.65
BEND TEST RESULTS
Specimens Failure load (kN) Bend Strength (MPa) Strength Reduction
Factor (%)
1 224.23 563.40 49.68
2 265.50 667.09 58.83
3 184.15 462.69 40.80
4 206.96 520.01 45.86
5 188.74 474.21 41.82
Average value
213.92 537.48 47.40
Standard deviation
32.92 82.72 7.29
C.O.V (%)
15.39 15.39 15.39
Results:
Table 2 :Tensile Strength at Bend of TUF-BAR GFRP Bars #5 – 40 GPa
BEND TEST RESULTS cont.
Table 3: Tensile properties of straight portion of TUF-BAR GFRP bent bars size No. 5-
60 GPa (Area = 199 mm²)
Specimen Ultimate Load (kN)
Tensile Strength
(MPa)
Tensile Modulus
(GPa)
Ultimate Strain (%)
1 247.30 1243 67.22 1.85
2 261.70 1315 69.91 1.88
3 258.65 1300 70.10 1.85
4 251.69 1265 70.15 1.80
5 246.85 1240 68.30 1.82
6 255.71 1285 70.42 1.82
7 232.72 1169 68.59 1.70
8 260.38 1308 69.14 1.89
Average 251.88 1266 69.23 1.83
SD 9.58 48.15 1.12 0.06
COV (%) 3.80 3.80 1.62 3.20
Results: BEND TEST RESULTS cont.
Results:
Table 4 :Tensile Strength at Bend of TUF-BAR GFRP Bars #5 – 60 GPa
Specimens Failure load (kN)
Tensile Strength at
Bend
(MPa)
Strength Reduction
Factor (%)
1 220.15 553.15 43.69
2* 216.23 543.29 42.91
3 226.73 569.67 45.00
4 274.16 688.85 54.41
5 228.25 573.50 45.30
Average value
233.10 585.69 46.26
Standard deviation 23.47 58.96 4.66
C.O.V (%) 10.07 10.07 10.07
* failed due to concrete crushing
BEND TEST RESULTS cont.
TUF-BAR - USA
Contact: Mr. Kevin Brennan
(T): (847)754-7662
citysaleservices@gmail.com
DESIGN WITH TUF-BAR®
Bridge that didn’t use TUF-BAR®

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USA - Stats Presentation

  • 1. FIBREGLASS GFRP REBAR FOR CONCRETE REINFORCEMENT citysaleservices@gmail.comT: (847)754-7662
  • 2. Core-samples from Five Bridges using GFRP were analyzed in High Corrosion Environments, in two studies 5 years apart; the samples were sent to 4 different laboratories for evaluation, using different test methods; the bridges were in service up to 15 years.  Joffre Bridge, Sherbrooke, QC, 14 years  Crowchild Trail Bridge, Calgary, AB, 15 years (pictured)  Hall's Harbour Wharf, Hall's Harbour, NS, 12 years  Waterloo Creek Bridge, Vancouver Island, BC, 13 years  Chatham Bridge, Chatham, ON, 15 years INITIAL GFRP CASE STUDIES IN CANADA INTELLIGENT SENSING FOR INNOVATIVE STRUCTURES REPORT • Rigorous testing has concluded: - 100+ Year Life Expectancy for GFRP Reinforced Structures.
  • 3.  No Degradation in GFRP Reinforcement  Excellent Bonding  No Debonding  No Microcracking  No Voids  No Glass Transition  No Resin Microcracking  No Glass Fibre Degradation  No Significant Delamination  No Resin Degradation  No Chemical Degradation  No Hydrolysis CASE STUDY BRIDGE TEST RESULTS
  • 4. FATIGUE RESISTANCE TEST 60 Ton Loading Fixture A. El-Ragaby , E. F. El-Salakawy and B. Benmokrane Steel: 20000 cycles GFRP: 420000 cycles Lasts 20x Longer under cyclic Loads • Truck Traffic, Wave Action, Seismic
  • 5.  Non-Conductive  Non-Magnetic  Minimal Concrete Cover  Fewer Concrete Additives  No Concrete Treatments  No Protective Membranes  No Rebar Coating Repairs  Lightweight  Lower Transport Costs  Less Handling  Fast Installation  Cuts with Chop Saw or Grinding Disc in Seconds TUF-BAR ADVANTAGES TUF-BAR® Grid
  • 6. TUF-BAR APPLICATIONS  Bridge Decks and Barrier Walls  Parking Garages and Concrete Slabs  Power Generation and MRI rooms  Structures Containing Corrosive, Conductivity or Magnetic Challenges  Dams, Sea Walls, and Marine Applications
  • 7.  In 2010, Intelligent Sensing for Innovative Structures Canada updated guidelines for building with GFRP.  In 2006, the Intelligent Structures of Canada developed a Product Specification Manual for GFRP reinforcement for civil application. GFRP BUILDING MANUALS
  • 8.  CSA code for “Design and Construction of Building Components with Fibre- Reinforced Polymers” Updated in 2012  CSA-S806-12  CSA S6-14 Highway Bridge Design Code updated for GFRP  Current edition CSA-S6-14 GFRP CODES
  • 9. 2010 CSA-S807 Code Specifications for FRP Rebar:  Mechanical Properties  Physical Properties  Durability Properties Material Requirements:  Vinyl Ester Resin  E-type Glass or E-CR Fibreglass USA, ACI Equivalent: ACI 440.6R (2008) CSA-S807: MANUFACTURING REQUIREMENTS FOR GFRP REBAR
  • 10.  2006 ACI 440 Guide for Structural Concrete Reinforced with FRP Bars  ACI 440.1R  2009 AASHTO Bridge Design Guide for GFRP-Reinforced Concrete Bridge Decks and Traffic Railings  AASHTO GFRP-1 USA GFRP DESIGN GUIDELINES
  • 11. TUF-BAR is manufactured using;  Owens Corning Advantex ECR Type Glass  In Corrosive environments, Advantex® glass performance is 12 times that of a laminate made with E-glass.  Ashlands - Derakane™ epoxy vinyl ester resin  offers proven excellence in corrosion-resistant fiberglass reinforced plastic (FRP) applications, including exceptional durability, superior heat resistance, low maintenance and high performance for even the most challenging environments. TUF-BAR MANUFACTURED USING NORTH AMERICAN MATERIALS
  • 12. TUF-BAR - AVAILABLE SIZES BENDS AVAILABLE IN ALL SIZES • #5 60 Gpa • #5 40 Gpa • #4 60 Gpa • #4 40 Gpa • #3 60 Gpa • #3 40 Gpa • #8 60 Gpa • #8 40 Gpa • #7 60 Gpa • #7 40 Gpa • #6 60 Gpa • #6 40 Gpa
  • 13. NEILS BROOK BRIDGE REPLACEMENT CAPE BRETON HIGHLANDS NATIONAL PARK NOVA SCOTIA TUF-BAR CANADA PROJECTS 54,000 Feet of GFRP with 7,200 Feet in bent bars.
  • 14. TEED BRIDGE REPLACEMENT CUMBERLAND COUNTY NOVA SCOTIA PRECAST DECK SLAB CONSTRUCTION Over 145,000 feet of GFRP used in total project TUF-BAR CANADA PROJECTS
  • 15. MTRs of TUF-BAR GFRP Bars of Size 5. (ASTM D7205) Example MTR of 5-40 GPa bar MTR – TEST REPORTS ARE GIVEN WITH EACH LOT MANUFACTURED The full test reports with all test results are also available upon request for each LOT
  • 16. Example MTR of 5-60 GPa bar
  • 17. Strength Test of TUF-BAR GFRP Bends at bend locations of Size 5. (ASTM D7205) 3rd Party Testing Completed by: Dr. Brahim Benmokrane University of Sherbrooke, Date: March 12, 2016 Results: Table 1: Tensile properties of straight portion of TUF-BAR GFRP bent bars size No. 5-40 GPa (Area = 199 mm²) Specimen Ultimate Load (kN) Tensile strength (MPa) Tensile Modulus (GPa) Ultimate Strain (%) 1 216 1088 58.3 1.86 2 237 1193 57.3 2.08 3 236 1185 57.7 2.05 4 222 1115 59.0 1.89 5 228 1144 57.2 2.00 6 227 1139 56.4 2.02 7 224 1129 58.0 1.95 8 214 1079 58.8 1.83 Average 226 1134 57.9 1.96 SD 8.2 41.1 0.86 0.09 COV (%) 3.6 3.6 1.48 4.65 BEND TEST RESULTS
  • 18. Specimens Failure load (kN) Bend Strength (MPa) Strength Reduction Factor (%) 1 224.23 563.40 49.68 2 265.50 667.09 58.83 3 184.15 462.69 40.80 4 206.96 520.01 45.86 5 188.74 474.21 41.82 Average value 213.92 537.48 47.40 Standard deviation 32.92 82.72 7.29 C.O.V (%) 15.39 15.39 15.39 Results: Table 2 :Tensile Strength at Bend of TUF-BAR GFRP Bars #5 – 40 GPa BEND TEST RESULTS cont.
  • 19. Table 3: Tensile properties of straight portion of TUF-BAR GFRP bent bars size No. 5- 60 GPa (Area = 199 mm²) Specimen Ultimate Load (kN) Tensile Strength (MPa) Tensile Modulus (GPa) Ultimate Strain (%) 1 247.30 1243 67.22 1.85 2 261.70 1315 69.91 1.88 3 258.65 1300 70.10 1.85 4 251.69 1265 70.15 1.80 5 246.85 1240 68.30 1.82 6 255.71 1285 70.42 1.82 7 232.72 1169 68.59 1.70 8 260.38 1308 69.14 1.89 Average 251.88 1266 69.23 1.83 SD 9.58 48.15 1.12 0.06 COV (%) 3.80 3.80 1.62 3.20 Results: BEND TEST RESULTS cont.
  • 20. Results: Table 4 :Tensile Strength at Bend of TUF-BAR GFRP Bars #5 – 60 GPa Specimens Failure load (kN) Tensile Strength at Bend (MPa) Strength Reduction Factor (%) 1 220.15 553.15 43.69 2* 216.23 543.29 42.91 3 226.73 569.67 45.00 4 274.16 688.85 54.41 5 228.25 573.50 45.30 Average value 233.10 585.69 46.26 Standard deviation 23.47 58.96 4.66 C.O.V (%) 10.07 10.07 10.07 * failed due to concrete crushing BEND TEST RESULTS cont.
  • 21. TUF-BAR - USA Contact: Mr. Kevin Brennan (T): (847)754-7662 citysaleservices@gmail.com DESIGN WITH TUF-BAR® Bridge that didn’t use TUF-BAR®