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Introduction to Total Quality Management
 Team Members
 ► Kanwal Shafique
 ► Khawaja Muhammad Zaheer




     Masters of Commerce (M.Com.), IMPCC, H-8/4,
            Islamabad, University of the Punjab
Outline
1.   TQM defined
2.   Historical Stirrings/Gurus of TQM
3.   Basic Approaches
4.   Quality Culture in Pakistan
5.   References
TQM defined
►    An enhancement to the traditional way of doing business.
►    Comprises three words:
1.   Total – Made up of the whole
2.   Quality – Degree of excellence a product or service
     provides
3.   Management - Art and science of achieving organizational
     goals through planning, leading, organizing and controlling
     the resources
►    “It is the application of quantitative methods and human
     resources to all the processes within an organization and
     exceed customer needs now and in future”
Various Schools of Thought
► Walter A. Shewhart
► W. Edward Deming
► Joseph M. Juran
► Armand V. Feiganbaum
► Kaoru Ishikawa
► Philip B. Crosby
► Genichi Taguchi
Walter A. Shewhart

► Walter A. Shewhart, PhD spent his professional
  career at Western Electric & Bell Telephone
  Laboratries, both divisions of AT&T
Contributions:
► Control chart theory with control limits
► Chance causes of variation
► Rational subgroups
► PDSA cycle of learning and improvement
Publications:
► “Economic Control of Quality & Manufactured
  Product” 1931
W. Edward Deming

► W. Edward Deming, PhD, the best known quality expert in
  the world. He was protégé of Schewhart.
Contributions:
► Taught Statistical Process Control (SPC) to leading
  Japanese CEOs in 1950s, thus becoming chief architect of
  Japanese quality miracle
► “Deming’s 14 Points” – a theory for management to
  improve quality, productivity and competitive position
Publications:
► “Out of the Crisis”
► “Quality, Productivity and Competitive Position”
► 161 scholarly studies and many other books
Joseph M. Juran

► Joseph M. Juran, PhD, worked at Western Electric (1924-
  41), in 1954 traveled to Japan where he taught Quality
  Management
Contributions:
► Emphasized on committed management at all levels for
  quality, recommended project improvement based on ROI
► “The Juran Trilogy for Managing Quality” – three
  interrelated processes of planning, control and
  improvement
Publication:
► “Juran’s Quality Control Handbook”, 1951
Armand V. Feiganbaum
► Armand V. Feiganbaum,      PhD, an
  American quality control expert and businessman.
  He devised the concept of Total Quality Control,
  later known as TQM.
Contributions:
► Feigenbaum’s quality principles – Customer
  satisfaction, Genuine management involvement,
  Employee involvement, First-line supervision
  leadership & Company-wide quality control
Publication:
► “Total Quality Control”, 1951
Kaoru Ishikawa
► Kaoru Ishikawa, PhD studied under Deming, Juran
  and Feiganbaum
Contributions:
► Best known for Cause & Effect diagram – also
  referred to as Ishikawa diagram
► Developed “Quality Circles” concept – groups
  containing supervisors and workers trained in SPC
  regularly meet to identify and solve quality
  problems
Publications:
► Authored SPC texts in Japanese and English
Philip B. Crosby
► Philip B. Crosby was a businessman and author who
  contributed to management theory and quality
  management practices
Contributions:
► He argued, “doing it right the first time is less expensive
  than costs of detecting and correcting nonconformities”
► Four Absolutes of Quality Management
Publications:
► Seminal work “Quality is Free”, 1979, translated into 15
  languages, 1.5 million copies sold
► “Quality Without Tears”, 1984
Genichi Taguchi

► Genichi Taguchi, PhD, was an engineer and
  statistician.
Contributions:
► Developed “loss function” – combines cost,
  target and variation into one metric
► Cornerstone of Taguchi’s philosophy –
  robust design of parameters and tolerances
TQM Framework
Basic Approaches

TQM requires six basic concepts:
1. A committed and involved management to provide long-
   term to bottom organizational support
2. An unwavering focus on the internal as well as external
   customer
3. Effective involvement and utilization of the entire work
   force
4. Continuous improvement of the business and production
   process
5. Treating suppliers as partners
6. Establish performance measures for the processes
1. Committed & Involved
             Management
► Management’s participation in quality program of
  the organization through quality council that
  develops a clear vision, set long-term goals and
  direct the program
► Annual quality improvement program is
  established and involves input from the entire
  workforce
► Managers participate on quality improvement
  teams and also act as coaches to other teams
► TQM is a continual activity that must be
  entrenched in the culture, it isn’t one shot
  program. It must be communicated to all people
2. Unrelenting Customer Focus
► The key to an effective TQM program is its focus
  on the customer
► An excellent place to start is by satisfying internal
  customers
► We must listen to “the voice of the customer” and
  emphasize design quality and defect prevention
► Do it right the first time and every time, for
  customer satisfaction is the most important
  consideration
3. Organization-wide Challenge
►   TQM is everyone’s responsibility
►   All personnel must be trained in TQM, SPC and other
    appropriate quality improvement skills so they can
    effectively participate on project teams including internal
    customers and suppliers
►   Those affected by the plan must be involved in its
    development and implementation
►   Changing behavior should be the goal. People must not
    come to do their job simply but to think how to improve it
►   People must be empowered at the lowest possible level to
    perform processes in an optimum manner
4. Continuous Improvement
► There must be a continual striving to improve all
  business and production processes
► Quality improvement projects such as on-time
  delivery, order entry efficiency, billing error rate,
  customer satisfaction, cycle time, scrap reduction
  and supplier management are good places to
  begin with
► Technical techniques such as SPC,
  benchmarking, quality function deployment, ISO
  9000, and designed experiments are excellent for
  problem solving
5. Supplier Partnership
► Supplier quality must be outstanding because on
  the average 40% of the sales is purchased
  product or service
► A partnering relationship rather than an
  adversarial one must be developed
► Both parties have as much to gain or loose based
  on the success or failure of product/service
► The focus should be on quality and life-cycle costs
  rather than price
► Suppliers should be few in number so that true
  partnering can occur
6. Performance Measures
► Performance measures such uptime,
  percent nonconforming, absenteeism and
  customer satisfaction should be determined
  for each functional area
► These measures should be posted for
  everyone to see
► Quantitative data are necessary to measure
  the continuous quality improvement activity
Summing up
►   The purpose of TQM is to
    provide a quality product
    and/or service to
    customers, which will in
    turn, increase productivity
    and lower cost.
►   TQM requires a cultural
    change
►   In a nutshell, TQM
    approaches are
    foundations on which the
    impressive edifice of TQM
    stands
Quality in Pakistan
►   The Pakistan Standards and Quality Control Authority, under the
    Ministry of Science and Technology, is the national standardization
    body. In performing its duties and functions, PSQCA is governed by the
    PSQCA Act, 1996. PSQCA came into operation since 1st December
    2000, working with 81 scientists/engineers and 254 supporting staff as
    self-finance organization, been given the task of not only formulation of
    Pakistan Standards, but is also responsible for promulgation thereof.
►   PSQCA is a member of International Organization for Standardization
    (ISO), International Electro-technical Commission (IEC), and
    International Organization of Legal Metrology (OIML).
►    PSQCA has also been established to advise the Government on
    standardization policies, programs and activities to promote industrial
    efficiency and development, as well as for consumer protection.
Vision
"I would like Pakistan to become a synonym and
   hallmark for standards and quality in the
   market-place of the world"
 Quaid-e-Azam Muhammad Ali Jinnah – April 27, 1948



Mission
"To provide sustainable industrial quality
  infrastructure for global compatibility and
  market place through standards and conformity
  assessment"
References
1. Total Quality Management by Dale H.
   Besterfield et. al, 3rd Edition
2. Wikipedia
3. Pakistan Standards and Quality Control
   Authority - http://www.psqca.com.pk/
https://www.slideshare.net/khawajazaheer

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Introduction to Total Quality Management

  • 1. Introduction to Total Quality Management Team Members ► Kanwal Shafique ► Khawaja Muhammad Zaheer Masters of Commerce (M.Com.), IMPCC, H-8/4, Islamabad, University of the Punjab
  • 2. Outline 1. TQM defined 2. Historical Stirrings/Gurus of TQM 3. Basic Approaches 4. Quality Culture in Pakistan 5. References
  • 3. TQM defined ► An enhancement to the traditional way of doing business. ► Comprises three words: 1. Total – Made up of the whole 2. Quality – Degree of excellence a product or service provides 3. Management - Art and science of achieving organizational goals through planning, leading, organizing and controlling the resources ► “It is the application of quantitative methods and human resources to all the processes within an organization and exceed customer needs now and in future”
  • 4. Various Schools of Thought ► Walter A. Shewhart ► W. Edward Deming ► Joseph M. Juran ► Armand V. Feiganbaum ► Kaoru Ishikawa ► Philip B. Crosby ► Genichi Taguchi
  • 5. Walter A. Shewhart ► Walter A. Shewhart, PhD spent his professional career at Western Electric & Bell Telephone Laboratries, both divisions of AT&T Contributions: ► Control chart theory with control limits ► Chance causes of variation ► Rational subgroups ► PDSA cycle of learning and improvement Publications: ► “Economic Control of Quality & Manufactured Product” 1931
  • 6. W. Edward Deming ► W. Edward Deming, PhD, the best known quality expert in the world. He was protégé of Schewhart. Contributions: ► Taught Statistical Process Control (SPC) to leading Japanese CEOs in 1950s, thus becoming chief architect of Japanese quality miracle ► “Deming’s 14 Points” – a theory for management to improve quality, productivity and competitive position Publications: ► “Out of the Crisis” ► “Quality, Productivity and Competitive Position” ► 161 scholarly studies and many other books
  • 7. Joseph M. Juran ► Joseph M. Juran, PhD, worked at Western Electric (1924- 41), in 1954 traveled to Japan where he taught Quality Management Contributions: ► Emphasized on committed management at all levels for quality, recommended project improvement based on ROI ► “The Juran Trilogy for Managing Quality” – three interrelated processes of planning, control and improvement Publication: ► “Juran’s Quality Control Handbook”, 1951
  • 8. Armand V. Feiganbaum ► Armand V. Feiganbaum, PhD, an American quality control expert and businessman. He devised the concept of Total Quality Control, later known as TQM. Contributions: ► Feigenbaum’s quality principles – Customer satisfaction, Genuine management involvement, Employee involvement, First-line supervision leadership & Company-wide quality control Publication: ► “Total Quality Control”, 1951
  • 9. Kaoru Ishikawa ► Kaoru Ishikawa, PhD studied under Deming, Juran and Feiganbaum Contributions: ► Best known for Cause & Effect diagram – also referred to as Ishikawa diagram ► Developed “Quality Circles” concept – groups containing supervisors and workers trained in SPC regularly meet to identify and solve quality problems Publications: ► Authored SPC texts in Japanese and English
  • 10. Philip B. Crosby ► Philip B. Crosby was a businessman and author who contributed to management theory and quality management practices Contributions: ► He argued, “doing it right the first time is less expensive than costs of detecting and correcting nonconformities” ► Four Absolutes of Quality Management Publications: ► Seminal work “Quality is Free”, 1979, translated into 15 languages, 1.5 million copies sold ► “Quality Without Tears”, 1984
  • 11. Genichi Taguchi ► Genichi Taguchi, PhD, was an engineer and statistician. Contributions: ► Developed “loss function” – combines cost, target and variation into one metric ► Cornerstone of Taguchi’s philosophy – robust design of parameters and tolerances
  • 13. Basic Approaches TQM requires six basic concepts: 1. A committed and involved management to provide long- term to bottom organizational support 2. An unwavering focus on the internal as well as external customer 3. Effective involvement and utilization of the entire work force 4. Continuous improvement of the business and production process 5. Treating suppliers as partners 6. Establish performance measures for the processes
  • 14. 1. Committed & Involved Management ► Management’s participation in quality program of the organization through quality council that develops a clear vision, set long-term goals and direct the program ► Annual quality improvement program is established and involves input from the entire workforce ► Managers participate on quality improvement teams and also act as coaches to other teams ► TQM is a continual activity that must be entrenched in the culture, it isn’t one shot program. It must be communicated to all people
  • 15. 2. Unrelenting Customer Focus ► The key to an effective TQM program is its focus on the customer ► An excellent place to start is by satisfying internal customers ► We must listen to “the voice of the customer” and emphasize design quality and defect prevention ► Do it right the first time and every time, for customer satisfaction is the most important consideration
  • 16. 3. Organization-wide Challenge ► TQM is everyone’s responsibility ► All personnel must be trained in TQM, SPC and other appropriate quality improvement skills so they can effectively participate on project teams including internal customers and suppliers ► Those affected by the plan must be involved in its development and implementation ► Changing behavior should be the goal. People must not come to do their job simply but to think how to improve it ► People must be empowered at the lowest possible level to perform processes in an optimum manner
  • 17. 4. Continuous Improvement ► There must be a continual striving to improve all business and production processes ► Quality improvement projects such as on-time delivery, order entry efficiency, billing error rate, customer satisfaction, cycle time, scrap reduction and supplier management are good places to begin with ► Technical techniques such as SPC, benchmarking, quality function deployment, ISO 9000, and designed experiments are excellent for problem solving
  • 18. 5. Supplier Partnership ► Supplier quality must be outstanding because on the average 40% of the sales is purchased product or service ► A partnering relationship rather than an adversarial one must be developed ► Both parties have as much to gain or loose based on the success or failure of product/service ► The focus should be on quality and life-cycle costs rather than price ► Suppliers should be few in number so that true partnering can occur
  • 19. 6. Performance Measures ► Performance measures such uptime, percent nonconforming, absenteeism and customer satisfaction should be determined for each functional area ► These measures should be posted for everyone to see ► Quantitative data are necessary to measure the continuous quality improvement activity
  • 20. Summing up ► The purpose of TQM is to provide a quality product and/or service to customers, which will in turn, increase productivity and lower cost. ► TQM requires a cultural change ► In a nutshell, TQM approaches are foundations on which the impressive edifice of TQM stands
  • 22. The Pakistan Standards and Quality Control Authority, under the Ministry of Science and Technology, is the national standardization body. In performing its duties and functions, PSQCA is governed by the PSQCA Act, 1996. PSQCA came into operation since 1st December 2000, working with 81 scientists/engineers and 254 supporting staff as self-finance organization, been given the task of not only formulation of Pakistan Standards, but is also responsible for promulgation thereof. ► PSQCA is a member of International Organization for Standardization (ISO), International Electro-technical Commission (IEC), and International Organization of Legal Metrology (OIML). ► PSQCA has also been established to advise the Government on standardization policies, programs and activities to promote industrial efficiency and development, as well as for consumer protection.
  • 23. Vision "I would like Pakistan to become a synonym and hallmark for standards and quality in the market-place of the world" Quaid-e-Azam Muhammad Ali Jinnah – April 27, 1948 Mission "To provide sustainable industrial quality infrastructure for global compatibility and market place through standards and conformity assessment"
  • 24.
  • 25. References 1. Total Quality Management by Dale H. Besterfield et. al, 3rd Edition 2. Wikipedia 3. Pakistan Standards and Quality Control Authority - http://www.psqca.com.pk/