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MEMS + ASIC – From Concept to Production
A Platform Approach
June 2016
Si-Ware Confidential ©
Source:
June 2016 2
MEMS Developments
Advances in MEMS manufacturing and packaging technologies
More and more companies are doing MEMS
• Established semiconductor companies adding MEMS capabilities
• Many startups emerging with very promising MEMS devices
More access to MEMS + exploding market = increased competition
• Quick development time required
• MEMS development already challenging
• ASIC development requires a solid understanding of the MEMS
• If MEMS is not validated then relying on models
MEMS + ASIC - From Concept to Production - A Platform Approach
Si-Ware Confidential ©
Source:
June 2016 3
ASIC in a MEMS Product
MEMS + ASIC - From Concept to Production - A Platform Approach
Challenges in ASIC Design for MEMS
Single Axis Gyroscope = MEMS + ASIC in a Package
Si-Ware Confidential ©
Source:
June 2016 4
ASIC Design Challenges for MEMS
Sense
• C, R, L, resonance frequency  digital output
Actuate
• Precision bias voltages
• High voltage actuation
Compensate
• MEMS and ASIC process
• Voltage and temperature variation
• Nonlinearities
• Trimming and calibration infrastructure  storage (NVM/Flash)
Communicate – Control – Process
• Serial interface to read/write data (I2C, SPI, custom)
• Wireless interface (Bluetooth, ZigBee, ISM)
• Control loops
• Digital post processing
What an ASIC can do for MEMS?
MEMS + ASIC - From Concept to Production - A Platform Approach
Si-Ware Confidential ©
Source:
MEMS
Development
Sensor
Development
Engineering
Prototype
Engineering
Samples
Final
MEMS & ASIC
Industrial
Samples
• Statistical data
collection
June 2016 5MEMS + ASIC - From Concept to Production - A Platform Approach
MEMS Sensor Development Life Cycle
2
• Automated trim
• Yield/performance
optimization
• Address yield issues
• Production masks
• Production test & trim
• Optimize MEMS
• ASIC development
• Packaging solution
3
• Test & evaluate sensor
in final form
• Manual trim & optimize
performance
6
5
• Design & manf MEMS
• Sensor demonstration w/
prototype electronics
1
4
A platform
approach
can
significantly
reduce the
life cycle
time
Si-Ware Confidential ©
Source:
June 2016 6
ASIC Design Challenges for MEMS
Typical issues arise from un-modeled or unidentified effects by MEMS developers
• Electrical parasitics (capacitance, resistance)
• Parasitic oscillation modes
• Nonlinear effects
• Design parameters temperature dependency of MEMS device
• Non idealities in MEMS manufacturing
• Alignment mismatch (mechanical coupling, off-axis error)
• Electrical mismatch (offset capacitance)
• Quality factor variation
• MEMS sensitivity variation
Many design iterations in MEMS development
• MEMS main parameters can vary from design to design
• Change in resonance frequency
• Change in electrical signal ranges
• Changes in actuation voltage requirements
Many MEMS specs can not be estimated or calculated without testing in the lab
MEMS Interfacing Issues
MEMS + ASIC - From Concept to Production - A Platform Approach
Si-Ware Confidential ©
Source:
June 2016 7
SWS61111
MEMS + ASIC - From Concept to Production - A Platform Approach
Inertial Sensor Development Platform
Si-Ware’s Inertial Sensors Evaluation and Development Platform
• Complete solution : SWS1110 ASIC + MEMS + Communication & Software
++
ASIC
Highly Configurable
Communication Board
USB Powered & Operated
Software
Easy-to-Use GUI
Si-Ware Confidential ©
Source:
June 2016 8
Single-axis MEMS accelerometer and gyro
interface
• OL & CL (force-feedback) operation
Highly configurable
• Used successfully with several gyros and
accelerometers
Key Features
• Ultra low-noise – achieves noise < 50 zF/√Hz
• High performance ADC with 17.5b ENOB
• High voltage actuation 4V or 8V
• Full temperature compensation
• 14b temperature sensor integrated
• Proprietary technology to eliminate harmful
coupling
• Supports resonance frequency up 30kHz
• Self clocked with low jitter PLL
• Digital output, SPI
• Self test indicator
SWS1110
MEMS + ASIC - From Concept to Production - A Platform Approach
High Performance Inertial Sensing ASIC
Si-Ware Confidential ©
Source:
June 2016 9
Supports inertial sensors with
• Different drive frequencies
• Different sensitivities
• Different capacitance ranges
• Different loop configurations (OL or CL)
MEMS sensor parameters measured
• Resonance frequencies
• Existing parasitic modes
• Quality factor
SWS61111
MEMS + ASIC - From Concept to Production - A Platform Approach
Inertial Sensor Development Platform
Si-Ware Confidential ©
Source:
June 2016 10
Platform Example #1
High performance, single-axis gyro
• Directly matched SWS1110 ASIC
Assess early stage gyro in preparation for final design and commercialization
High Performance Gyro
MEMS + ASIC - From Concept to Production - A Platform Approach
Early Stage
Gyro
Commercial
Gyro
• Actual results vs. simulations
• Performance troubleshooting
• Gyro optimization
• ASIC parameters optimization
Si-Ware Confidential ©
Source:
June 2016 11
Platform Example #1
Drive loop and oscillation non-linearity
• A working drive loop helped to identify highest obtainable drive amplitude
• Comparison with simulations
High Performance Gyro
MEMS + ASIC - From Concept to Production - A Platform Approach
Varying Oscillation
at Higher Drive Amplitudes
Stable Oscillation
at Lower Drive Amplitudes
Si-Ware Confidential ©
Source:
June 2016 12
Platform Example #1
Sense path characterization
• White noise actuation injected by ASIC
• Parasitic mode of operation was affecting CL operation
High Performance Gyro
MEMS + ASIC - From Concept to Production - A Platform Approach
Parasitic Mode of Operation
Si-Ware Confidential ©
Source:
June 2016 13
Platform Example #2
2-axis gyro for Optical Image Stabilization (OIS)
• Small size and low power
• Not a direct match for the SWS1110 ASIC
Had initial gyro prototypes and needed to characterize and evaluate
• Module prototypes needed to demonstrate to customers
Platform approach
• Daisy chained two ASICs together to create a platform that could work with a multi-axis device
• Master slave configuration
2-Axis Consumer Gyro
MEMS + ASIC - From Concept to Production - A Platform Approach
Initial Gyro
Prototypes
ASIC
Development
• Gyro characterization
• Building reliable gyro models
• Gyro optimization
• System architecture decisions
End Customer
Demo
Si-Ware Confidential ©
Source:
June 2016 14
Platform Example #2
Platform was used along the different phases of development
• Characterize gyro parameters and non-idealities
• Optimizing and finalizing gyro design
• Optimizing MEMS manufacturing process
• Building a complete and accurate gyro model for ASIC development
• Demonstrate complete solution to customers
• Valuable feedback on system specification
• Ensures customer satisfaction from first silicon
• Optimizing and validating top level system trade offs
• Studying different system level trade offs through the wide programmability of the ASIC
• Studying and optimizing trade offs on the gyro level
2-Axis Consumer Gyro
MEMS + ASIC - From Concept to Production - A Platform Approach
Si-Ware Confidential ©
Source:
June 2016 15
Platform Example #2
Quadrature error and temperature dependency
• Temperature evaluation indicates large quadrature error variation of yaw axis compared to roll axis
• Architecture of new customized ASIC designed to solve this behavior discrepancy
2-Axis Consumer Gyro
MEMS + ASIC - From Concept to Production - A Platform Approach
Temperature Evaluation
Roll Axis – Quadrature Error Signal
Temperature Evaluation
Yaw Axis – Quadrature Error Signal
Si-Ware Confidential ©
Source:
June 2016 16
Conclusions
Challenges
• MEMS development
• ASIC development for MEMS devices
• MEMS + ASIC as a final product
Time to market is critical
Capabilities needed in parallel
• MEMS evaluation and characterization
• Electronics development
Platform approach with validated electronics drastically reduces development time
MEMS + ASIC - From Concept to Production - A Platform Approach
Contact
Scott Smyser
EVP W/W Marketing & Business Development
+1-818-790-1151, x101
scott.smyser@si-ware.com

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ASICs Development for MEMS Applications: A Platform Approach

  • 1. MEMS + ASIC – From Concept to Production A Platform Approach June 2016
  • 2. Si-Ware Confidential © Source: June 2016 2 MEMS Developments Advances in MEMS manufacturing and packaging technologies More and more companies are doing MEMS • Established semiconductor companies adding MEMS capabilities • Many startups emerging with very promising MEMS devices More access to MEMS + exploding market = increased competition • Quick development time required • MEMS development already challenging • ASIC development requires a solid understanding of the MEMS • If MEMS is not validated then relying on models MEMS + ASIC - From Concept to Production - A Platform Approach
  • 3. Si-Ware Confidential © Source: June 2016 3 ASIC in a MEMS Product MEMS + ASIC - From Concept to Production - A Platform Approach Challenges in ASIC Design for MEMS Single Axis Gyroscope = MEMS + ASIC in a Package
  • 4. Si-Ware Confidential © Source: June 2016 4 ASIC Design Challenges for MEMS Sense • C, R, L, resonance frequency  digital output Actuate • Precision bias voltages • High voltage actuation Compensate • MEMS and ASIC process • Voltage and temperature variation • Nonlinearities • Trimming and calibration infrastructure  storage (NVM/Flash) Communicate – Control – Process • Serial interface to read/write data (I2C, SPI, custom) • Wireless interface (Bluetooth, ZigBee, ISM) • Control loops • Digital post processing What an ASIC can do for MEMS? MEMS + ASIC - From Concept to Production - A Platform Approach
  • 5. Si-Ware Confidential © Source: MEMS Development Sensor Development Engineering Prototype Engineering Samples Final MEMS & ASIC Industrial Samples • Statistical data collection June 2016 5MEMS + ASIC - From Concept to Production - A Platform Approach MEMS Sensor Development Life Cycle 2 • Automated trim • Yield/performance optimization • Address yield issues • Production masks • Production test & trim • Optimize MEMS • ASIC development • Packaging solution 3 • Test & evaluate sensor in final form • Manual trim & optimize performance 6 5 • Design & manf MEMS • Sensor demonstration w/ prototype electronics 1 4 A platform approach can significantly reduce the life cycle time
  • 6. Si-Ware Confidential © Source: June 2016 6 ASIC Design Challenges for MEMS Typical issues arise from un-modeled or unidentified effects by MEMS developers • Electrical parasitics (capacitance, resistance) • Parasitic oscillation modes • Nonlinear effects • Design parameters temperature dependency of MEMS device • Non idealities in MEMS manufacturing • Alignment mismatch (mechanical coupling, off-axis error) • Electrical mismatch (offset capacitance) • Quality factor variation • MEMS sensitivity variation Many design iterations in MEMS development • MEMS main parameters can vary from design to design • Change in resonance frequency • Change in electrical signal ranges • Changes in actuation voltage requirements Many MEMS specs can not be estimated or calculated without testing in the lab MEMS Interfacing Issues MEMS + ASIC - From Concept to Production - A Platform Approach
  • 7. Si-Ware Confidential © Source: June 2016 7 SWS61111 MEMS + ASIC - From Concept to Production - A Platform Approach Inertial Sensor Development Platform Si-Ware’s Inertial Sensors Evaluation and Development Platform • Complete solution : SWS1110 ASIC + MEMS + Communication & Software ++ ASIC Highly Configurable Communication Board USB Powered & Operated Software Easy-to-Use GUI
  • 8. Si-Ware Confidential © Source: June 2016 8 Single-axis MEMS accelerometer and gyro interface • OL & CL (force-feedback) operation Highly configurable • Used successfully with several gyros and accelerometers Key Features • Ultra low-noise – achieves noise < 50 zF/√Hz • High performance ADC with 17.5b ENOB • High voltage actuation 4V or 8V • Full temperature compensation • 14b temperature sensor integrated • Proprietary technology to eliminate harmful coupling • Supports resonance frequency up 30kHz • Self clocked with low jitter PLL • Digital output, SPI • Self test indicator SWS1110 MEMS + ASIC - From Concept to Production - A Platform Approach High Performance Inertial Sensing ASIC
  • 9. Si-Ware Confidential © Source: June 2016 9 Supports inertial sensors with • Different drive frequencies • Different sensitivities • Different capacitance ranges • Different loop configurations (OL or CL) MEMS sensor parameters measured • Resonance frequencies • Existing parasitic modes • Quality factor SWS61111 MEMS + ASIC - From Concept to Production - A Platform Approach Inertial Sensor Development Platform
  • 10. Si-Ware Confidential © Source: June 2016 10 Platform Example #1 High performance, single-axis gyro • Directly matched SWS1110 ASIC Assess early stage gyro in preparation for final design and commercialization High Performance Gyro MEMS + ASIC - From Concept to Production - A Platform Approach Early Stage Gyro Commercial Gyro • Actual results vs. simulations • Performance troubleshooting • Gyro optimization • ASIC parameters optimization
  • 11. Si-Ware Confidential © Source: June 2016 11 Platform Example #1 Drive loop and oscillation non-linearity • A working drive loop helped to identify highest obtainable drive amplitude • Comparison with simulations High Performance Gyro MEMS + ASIC - From Concept to Production - A Platform Approach Varying Oscillation at Higher Drive Amplitudes Stable Oscillation at Lower Drive Amplitudes
  • 12. Si-Ware Confidential © Source: June 2016 12 Platform Example #1 Sense path characterization • White noise actuation injected by ASIC • Parasitic mode of operation was affecting CL operation High Performance Gyro MEMS + ASIC - From Concept to Production - A Platform Approach Parasitic Mode of Operation
  • 13. Si-Ware Confidential © Source: June 2016 13 Platform Example #2 2-axis gyro for Optical Image Stabilization (OIS) • Small size and low power • Not a direct match for the SWS1110 ASIC Had initial gyro prototypes and needed to characterize and evaluate • Module prototypes needed to demonstrate to customers Platform approach • Daisy chained two ASICs together to create a platform that could work with a multi-axis device • Master slave configuration 2-Axis Consumer Gyro MEMS + ASIC - From Concept to Production - A Platform Approach Initial Gyro Prototypes ASIC Development • Gyro characterization • Building reliable gyro models • Gyro optimization • System architecture decisions End Customer Demo
  • 14. Si-Ware Confidential © Source: June 2016 14 Platform Example #2 Platform was used along the different phases of development • Characterize gyro parameters and non-idealities • Optimizing and finalizing gyro design • Optimizing MEMS manufacturing process • Building a complete and accurate gyro model for ASIC development • Demonstrate complete solution to customers • Valuable feedback on system specification • Ensures customer satisfaction from first silicon • Optimizing and validating top level system trade offs • Studying different system level trade offs through the wide programmability of the ASIC • Studying and optimizing trade offs on the gyro level 2-Axis Consumer Gyro MEMS + ASIC - From Concept to Production - A Platform Approach
  • 15. Si-Ware Confidential © Source: June 2016 15 Platform Example #2 Quadrature error and temperature dependency • Temperature evaluation indicates large quadrature error variation of yaw axis compared to roll axis • Architecture of new customized ASIC designed to solve this behavior discrepancy 2-Axis Consumer Gyro MEMS + ASIC - From Concept to Production - A Platform Approach Temperature Evaluation Roll Axis – Quadrature Error Signal Temperature Evaluation Yaw Axis – Quadrature Error Signal
  • 16. Si-Ware Confidential © Source: June 2016 16 Conclusions Challenges • MEMS development • ASIC development for MEMS devices • MEMS + ASIC as a final product Time to market is critical Capabilities needed in parallel • MEMS evaluation and characterization • Electronics development Platform approach with validated electronics drastically reduces development time MEMS + ASIC - From Concept to Production - A Platform Approach
  • 17. Contact Scott Smyser EVP W/W Marketing & Business Development +1-818-790-1151, x101 scott.smyser@si-ware.com