Training

1. H R Textile Mills ltd
Fabrics Finishing Department
Md Mizanur Rahman.
Date: 26th October 2019
(Karnapara, Saver, Dhaka)
HRTextileMillsltdHRTextileMillsltd

2. Md Mizanur Rahman
Head of Fabrics Finishing
Cell: +8801911309216
Presented By
HRTextileMillsltd

3. Operator's Training Programs
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4. Job Responsibility
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5. Job Responsible of Coordinator
 Coordinate with Dyeing & Quality.
 Priority wise M/c plan, Follow up
 Follow up Standard parameter
 Fulfil the Production Target
 Manpower utilization
 Control Quality Rejection
 Wet Fabrics Monitoring
 Control M/c downtime
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6. Job Responsible of Operator
 Follow the Coordinator Concept
 Timely M/c Clean
 Fulfil Production Target
 Floor Clean in your area
 Fulfil all information in the Batch Card
 Every Batch must be conform with information
 Fulfil Quality Requirement
 Every Batch Time maintained.


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8. 1. Confirm the Shade, Test Result from Quality/ Dyeing Section, cÖ_‡g †mW Ges ‡Uó †iRvë wVK Av‡Q wK bv,
2. Any special Requirement, Like chemical finish, ‡Kvb †¯úkvj wdwbwms cÖ‡mm Av‡Q wK bv.
3. Check the batch card, accessories practically available ornot, e¨vP Kv‡W© †Kvb G‡mvPwiR ixe, Kjvi Kvc
_vK‡j, Zvnv Avm‡j Av‡Q wK bv,
4. Width Plus/ Minuse or Variation& GSM Plus/minuse stop the process until inform the Related
department,cÖ¯’, wRGmGg, Kg †ewk n‡j, mv‡_ mv‡_ Rvbv‡Z n‡e, Zv bv n‡e cÖ‡mm eÜ _vK‡e,
5. After slitting if loss any accessories, finishing will be responsible, wmwjwUs Gi c‡i hw` †Kvb G‡mvPwiR ixe, Kjvi
Kvc nviv‡bv hvq, Zvn‡j wdwbwms `¦vwq _vK‡e|
6. 1st Batch One meter tumble then confirm the width & GSM for stenter set up,cÖ_g e¨vP †_‡K GKwgUvi
Kvco Uªv¤¢j WªvB K‡i, cÖ¯’ wRGmGg Abyhvqx ÷¨v›Uvi †gwk‡bi c¨vivwgUvi †mU Ki‡Z n‡e|
7. After stenter also confirm the shade & Quality.÷¨v›Uvi †gwk‡bi c‡i I †mW Ges †Kvqv‡jwU wVK Av‡Q wK bv †`L‡Z n‡e|
8. Shade needed to adjust in Stenter, Padder pressure & Softener % adjust, ‡mW hw` GWRvó Ki‡Z nq, Zvn‡j
÷ªv›Uvi †gwk‡b, c¨vWvi ‡cÖmvi Ges ùUbvi % Kg †ewk K‡i|
9. Width & GSM as per requirement, width Plus +2” GSM 7 to 10 % minusefor compaction, cÖ¯’ Ges
wRGmGg +2 Bwà Ges 7 †_‡K 10 % Kg ivL‡Z n‡e, hvnv‡Z †Kv‡¤ú± Gi c‡i wVK _v‡K|
10. Confirm the Hand feel as Customer Requirement, Kvco md&U n‡q‡Q wK bv, Kvógv‡ii MÖnb‡hvM¨Zv Abyhvqx|
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9. 11. Confirm the accessories match with Body also follow Any measurement,ixe †evwW g¨vwPs Av‡Q wK bv Ges
†Kvb gvc _vK‡j †`‡L wb‡Z n‡e|
12. Shrinkage wise Set up the Compact parameter, Width ±1” & GSM 5 to 7% Less from
requirement,wms‡KR †`‡L †Kv‡¤ú±‡ii †mwUs w`‡Z n‡e, ±1 Bwà Ges wRGmGg 5 †_‡L 7 MÖvg Kg _vK‡e|
13. After Compaction Shrinkage issue not allowed, †Kv‡¤ú±‡ii c‡e wms‡KR †dj MÖnb †hvM¨ bq|
14. Lycra fabrics need to check every batch 2/3 rolls Right Left Middle GSM Variation also width,
j¨vKiv †d«we· cÖwZ e¨vP †_‡K 2/3 †ivj †_‡K Wvb, evg Ges wg‡Wj mvB‡W wRGmGg †PK K‡i †`L‡Z n‡e, me RvqMvq mgvb Av‡Q wK bv,
15. More than 160 GSM Single jersey & Rib, Interlock, Fleece & Piqué fabrics when the finishing in
the stenter machine please don’t give the any angle for Spirality control, normally we not face
any Spirality double jersey & High GSM fabrics.wm‡Mj Rvwm© 160 wRGmGg †_‡K Dc‡ii wRGmGg Gi Ges ixe, B›UvijK, wdªwjm
Ges wc‡K Kvc‡oi ÷¨v›Uvi †gwk‡b Pvjv‡bvi mgq †Kvb cÖKvi Gb‡Mj Kiv hv‡e bv, ¯úvivB‡jwU †Kv›Uªj Kivi Rb¨, Ggb Kvc‡o mvavibZ ¯úvivB‡jwUi
mgm¨v nq bv|
16. Brush/Sueded fabrics 1st check Sinker mark visibility, eªvku / myBwWs Kvc‡o cÖ_g †ivj †PK K‡i †`‡L wb‡Z n‡e, wmsKvi gvK© ‡`Lv
hvq wK bv,
17. Any problematic fabrics within short time must be correction complete, wdwbwms Gi mgm¨vi Rb¨ †Kvb Kvco,
AwZ Aímg‡qi g‡a¨ mgvavb Ki‡Z n‡e|
18. Start any process must be confirm the quality standard, ‡Kvb cÖ‡mm ïiæ Kivi c‡i, Kvc‡oi †Kvqv‡jwU wVK Av‡Q wK bv
wbwð©Z n‡Z n‡e|
19. Mainly Not consider any Quality issue, cÖ_‡g †Kvqv‡jwU, †Kvb cÖKv‡ii Qvo †bB †Kvqv‡jwU Bmy‡Z|
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10. 1. wmwjwUs †gwkb t wb‡Wj Wªc Av‡Q wK bv †`L‡Z n‡e, mvavibZ 140
wRGmGg Gi †_‡K Dc‡ii me Kvc‡o wb‡Wj Wªc _vKv eva¨Zv
g~jK, Avi wb‡Pi wRGmGg Kvc‡o wb‡Wj Wªc bv _vKv mvfvweK
ZvB wmwjwUs Kivi mgq UzBó wi‡gvf K‡i, KvU‡Z n‡e| GKUz Gb‡Mj
MÖnb †hvM¨Zv cv‡e| e¨vP KvW© AbyhvB ixe, Kjvi Kvd, hvnv
D‡jøL Av‡Q, me wVK Av‡Q wK bv, bv _vK‡j WvBs BbPvR© ‡K
RvbvB‡Z n‡e|
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11. 1. ÷¨v›Uvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e©, ‡mW Gi Ae¯’vb
†R‡b wb‡Z n‡e, jvBUvi bv WvK©vi| AWv©i AbyhvB Wvqv,
wRGmGg, Bqvb© KvD›U,‡nqvwi‡bm wVK Av‡Q wK bv, | G cÖwµqvq
†mW cwieZ©b Kiv hvq, ZvB AwfÁZv Kv‡R jvMv‡Z n‡e| GK
wgUvi †d«we· †K‡U Uªv¤¢j Wªvqvi K‡i †`‡L wb‡Z n‡e, KZ cÖ‡¯’ wdwbm
Ki‡j, wRGmGg, wms‡KR wVK _vK‡e, Uªv¤¢j Wªvqv‡ii ci 5%
wms‡KR a‡i wb‡q cÖ¯’ †mU Ki‡Z n‡e| wdwbwms cÖwµqvi g‡a¨ ÷¨v›Uvi
†gwk‡bB cÖavb cÖwµqv, ZvB GLv‡b AwfÁZv Kv‡R jvwM‡q fvj
djvdj evwni Ki‡Z n‡e|
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12. 1. ‡Kv‡¤ú±i †gwkb t cÖ_‡g Kvc‡oi wms‡KR †PK K‡i †`L‡Z n‡e,
†iRvëAbyhvB†gwkb †mUKi‡Zn‡e, •`N©¨GescÖ¯’¨`~w`Mhw` wms‡KR
Lvivc _v‡K, Zvn‡j Uªv¤¢j Qvov mgvavb n‡e bv| hvnv wbwUs
†mU-Avc mgm¨v| Z‡e †Póv Ki‡Z n‡e, hvnv‡Z •`N¨© eivei wms‡KR
fvj Kiv hvq|
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13. 1. Wªvqvi †gwkb t †d«we· †gwk‡b Pvjv‡bvi c~‡e©, ‡mW Ges †nqvwi‡bm,
n¨vÛwdj,wVKAv‡QwKbv,bv_vK‡jWvBsBbPvR©‡KRvbvB‡Z
n‡e|KviYWªvqv‡iiciAvevicÖwµqvKi‡Zmgqbón‡e|
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14. 1. wnU‡mU t mvavibZ j¨vKiv Kvc‡o WvBs Kivi c~‡e© wnU‡mU Ki‡Z
n‡e| †PK, Wvqv, wRGmGg, wbwUs ZvwiL Ges †gwkb Abyhvqx e¨vP
Ki‡Z n‡e, Zv bv n‡j cÖ¯’, wRGmGg Kg †ewk n‡e| wms‡KR, cÖ¯’,
wRGmGg m¤ú~b© wbe©i Ki‡e, wnU‡mU Gi Dci| ZvB wnU‡mU GKwU
¸iæZ¡ c~b© welq, K‡qK ai‡b wnU‡mU Kiv hvq, c¨vWv‡i cvwbi mv‡_
wWUvi‡R›U w`‡q, cvwb Qvov ïay w÷ªg w`‡q, WªvB wnU‡mU, Avevi
WvBs G Iqvk K‡i I wnU‡mU Kiv n‡q _v‡K|
‡gwk‡bi me evbv©i Gi ZvcgvÎv GKB iKg _vK‡Z n‡e, Zv bv
n‡j wRGmGg GKB †iv‡j wewfbœ n‡e, wms‡KR I fvj n‡e bv, hvnv
†Kvb Kv÷gv‡ii Kv‡Q MÖnb †hvM¨Zv cv‡e bv | ÷¨v›Uvi †gwk‡bi
Wvb, evg mvB‡Wi wcwbs ûB‡ji GWRvówUs mgvb _vK‡e, Zv bv
n‡jI wRGmGg GKB †iv‡j wewfbœ n‡e|
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15. 1. myBwWs †gwkb t wbwUs wmbKvi gvK©, n¨vÛ wdj, †mW I‡K _vK‡j
myBwWs n‡e| me ‡P‡q fvj n‡e GK †ivj myBwWs K‡i, wbwðZ K‡i
†bIqv, KviY myBwWs Gi c‡i, jvBb gvK© †ewk †`Lv hvq Ges †mWI
A‡bK cwieZ©b n‡q hvq|
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16. 1. eªvk †gwkb t wbwUs wmbKvi gvK©, n¨vÛ wdj, †mW I‡K _vK‡j eªvk
n‡e| Kvc‡oi I‡q AbyhvB eªvk †gwk‡b cÖ‡ek Kiv‡Z n‡e| BbRvBg
†ewk n‡j, eªvk fvj n‡e bv, cÖwµqv †k‡l †mW †Zgb cwieZ©b nq bv|
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17. All Photos provided here are from Ethiopia
(GLv‡b †`Iqv me Qwe, Bw_Iwcqv †_‡K †Zvjv)
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18. HRTextileMillsltd

19. 1. Needle drop available
2. Without Needle drop, Untwist then cut
3. Follow any Special Instruction
1. Need Clean or not/ Padder
2. Air Pressure Sufficient or not
3. Water pressure for dust remove
1. Padder pressure
2. Machine Speed
3. tension %
1. Operating 1 person
2. Front side-1 person
1. Crease Mark, Elongation %
2. Enzyme dust, If move Return to dyeing
Batch Card
Machine
Parameter
Manpower
Check
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21.  What type of Problems will be Face:
 Wrong Slitting
 Crease Mark
 Dirty Spot
 Pick up %
 Elongation
 Shrinkage
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22. Wrong way Plating in SlittingHRTextileMillsltd

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24. Not Covering in SlittingHRTextileMillsltd

25. Covering in SlittingHRTextileMillsltd

26. A. If need Color Change, Must be clean
B. Every Rollers clean by water
C. All are clean together
D. Electrical device avoid clean by water, be
careful clean by Air
E. Same to same color no need to clean
F. Must be record Start & End time
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27. Dryer M/c Side ViewHRTextileMillsltd

28. Dryer M/c
 What type of Problems will be Face:
 Over dry
 Over Compaction
 Dirty Spot
 Unlevel
 Elongation
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29. Dryer M/c Not Proper UseHRTextileMillsltd

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31. Standard Operating Procedure
1. Check Requirement
2. DIA, GSM, Stitch Length, Yarn Count
3. Follow any Special Instruction
1. Need Clean or not/ Filter
2. Air & Gas Pressure Sufficient or not
3. Temperature all burner same?
1. Dia wise width set up
2. Overfeed, Under feed & Speed
3. Temperature Set fabrics type wise
1. Back side-1, Operating Side-1, Front side-1
2. Quality Check & Fabrics feeding-1 person
3. Softener Preparation-1 person
1. Width & GSM Check
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality
Batch Card
Machine
Parameter
Manpower
Check
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37.  What type of Problems will be Face:
 Shrinkage
 Spirality
 Width Variation
 GSM
 Color Variation
 Middle Fabrics Loose
 Crease Mark
 Hand feel
 Hairiness
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38. Shade Check In FinishingHRTextileMillsltd
1.Check dyeing unload result
2.Stenter m/c setup as standard parameter
3.First Roll within 20 meter check shade & GSM
4.Second time next roll within 10 meter again check
5.If needed then last adjust parameter then again check
6.Everything ok then continue & after 5 rolls again check
for re-confirmation
7.If not acceptable range then infirm to shift Head

39. 1. Color wise Fabrics Feeding
2. M/c down time Reduce
3. Fabrics wise temperature adjust (Moisture Maintain 8-9%)
4. Padder Pressure Maintain 2-3 Bar
5. Blower Adjust Maximum
6. Overfeed Maintain 40-50%
7. Parameter & Chemical Make sure before Start
8. Every Stenter M/c Minimum 3 batch Ready for process
9. Filter Clean time to time
10.Before Process Ensure Shade & Quality
11. Make sure each chamber 1.5 tons, total 21 chamber 31.5 tons
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51. 1. Width Variation
2. Selvedges in pin Hole
3. More Rejection
4. Uneven Selvedge
5. Crease Mark
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61. Hole Not StitchingHRTextileMillsltd

62. 1. Width Variation
2. Selvedges
3. Crease Mark
4. More rejections
5. In Selvedges pin hole
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63. HRTextileMillsltd

64. 1. Padder Damage
2. Crease Mark
3. Width Variations
4. More Rejection
5. Selvedge's in pin hole
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65. Every joint not straight sewingHRTextileMillsltd

66. 1. Elephant Skin
2. Crease Mark
3. More Rejection
4. Compactors Teflon Damage
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67. Every joint straight sewingHRTextileMillsltd

68. Trolley ManagementHRTextileMillsltd

69. Trolley ManagementHRTextileMillsltd

70. Fabrics not Cover with PlacesHRTextileMillsltd

71. Fabrics Cover with PlacesHRTextileMillsltd

72. Stenter M/c Cleaning Procedure
1.Color Change then must be clean
2.Every rollers clean by water (Padder Area)
3.Mahlo area Clean by Air
4.Chain area also clean by air, not use water
5.All are working together for clean
6.Electrical Devise avoid clean by water, Carefully
clean by air
7.Same color, no need clean, but within 4 hours should
be Filter Clean
8.Within 20 minute need be clean
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75. Filter Cleaning Not ProperHRTextileMillsltd

76. Filter Cleaning proper wayHRTextileMillsltd

77. Arrangement Not GoodHRTextileMillsltd

78. ArrangementArrangement GoodHRTextileMillsltd

79. Material HandleHRTextileMillsltd

80. ArrangementsHRTextileMillsltd

81. ArrangementsHRTextileMillsltd

82. Keeping Record in FinishingHRTextileMillsltd

83. Heat Set Procedure
1 Knitting Machine wise Batch Prepare.
2 Dyeing Machine wiae Batch Prepare.
3 In Batch Card should be write M/c Dia, Gauge, Stitch Length, Yarn count & Required GSM.
4 Sewing time follow Needle line.
5 Slitting time need to be carefully follow slitting line.
6 Grey GSM & Width check also compare with standard.
7 Stenter M/c parameter set as a Standard parameter sheet.
8 Width, Temperature & Speed Fixed If needed then adjust only overfeed.
9 Follow Colour wise After heat set GSM
10 After Heat set keep record Roll to roll & Within roll GSM.
11 Colour wise identify & Some rolls need to be write then not mix-up with another Colour.
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84. Heat Set procedure
1. wnU‡mU t - mvavibZ j¨vKiv Kvc‡o WvBs Kivi c~‡e© wnU‡mU Ki‡Z nq| KviY Kvc‡oi mvBR wVK ivLv Ges wRGmGg wVK
Kiv I j¨vKiv‡K Kvc‡oi mv‡_ mgvšÍivj fv‡e ¯’vqx Kiv| Zvbvn‡j-
K. Kvc‡o wKªR/fvR co‡e, hvnvi GB RvZxq Kvc‡oi cÖavb mgm¨v|
L. mvBR/Wvqv GKB iæ‡j wewfbœ n‡Z cv‡i|
M. ‡µvKiv‡bv ‡µvKiv‡bv †`Lv hv‡e|
N. wRGmGg wewfbœ RvqMvq Kg †ewk cvIqv hv‡e Ges cÖ‡qvR‡bi Zzjbvq A‡bK †ekx _vK‡e|
1. wK fv‡e wnU‡mU Kiv nq t- wKDwis ZvcgvÎv 180-210 wWMwi †mw›U‡MÖW Ges Wz‡qj UvBg 45-55 †m‡K›U, j¨vKivi
†Wwiqv‡ii Dc‡i cÖavbZ wbe©i K‡i Ges ÷ª¨v›Uvi †gwk‡bi wnwUs †P¤¢v‡ii DciI A‡bK As‡k wbf©i K‡i| mvavibZ 180
wRGmGg †_‡K wb‡Pi w`‡Ki wRGmGg Gi Kvc‡oi †MÖ wRGmGg †ewk _v‡K 10-15% Avi 180 wRGmGg Gi Dc‡ii Kvc‡o
†MÖ wRGmGg mvavibZ Kg ev mgvb _vK‡Z cv‡i| wnU‡m‡Ui gva¨‡g jÿgvÎvq ‡cŠQv‡bv n‡q _v‡K|
K. wZb fv‡e cÖaviZ wnU‡mU Kiv n‡q _v‡K-
- K¨vwg‡Kj/Mig cvwb e¨envi K‡i- wbwUs I‡qj I fvR cÖwZ‡iva K‡i|
- WªvB, w÷ªg w`‡q- wRGmGg †ewk I cÖWvKkb †ewk Kivi Rb¨|
- Iqvk K‡i,- †cÖvcvi wnU‡mU nq, wKš‘ e¨q eûj

85. †PK, Wvqv, wRGmGg, wbwUs ZvwiL Ges †gwkb Abyhvqx e¨vP Ki‡Z n‡e, Zv bv n‡j
cÖ¯’, wRGmGg Kg †ewk n‡e| wms‡KR, cÖ¯’, wRGmGg m¤ú~b© wbe©i Ki‡e, wnU‡mU Gi Dci|
ZvB wnU‡mU GKwU ¸iæZ¡ c~b© welq, K‡qK ai‡b wnU‡mU Kiv hvq, c¨vWv‡i cvwbi mv‡_
wWUvi‡R›U w`‡q, cvwb Qvov ïay w÷ªg w`‡q, WªvB wnU‡mU, Avevi WvBs G Iqvk K‡i I
wnU‡mU Kiv n‡q _v‡K|
‡gwk‡bi me evbv©i Gi ZvcgvÎv GKB iKg _vK‡Z n‡e, Zv bv n‡j wRGmGg GKB
†iv‡j wewfbœ n‡e, wms‡KR I fvj n‡e bv, hvnv †Kvb Kv÷gv‡ii Kv‡Q MÖnb †hvM¨Zv
cv‡e bv | ÷¨v›Uvi †gwk‡bi Wvb, evg mvB‡Wi wcwbs ûB‡ji GWRvówUs mgvb _vK‡e,
Zv bv n‡jI wRGmGg GKB †iv‡j wewfbœ n‡e|
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87. Compactor M/c Side View

88. Standard Operating Procedure
1. Check Requirement
2. DIA, GSM, Shrinkage
3. Follow any Special Instruction
1. Need Clean or not/ Blanket
2. Air & Steam Pressure Sufficient or not
3. Temperature
1. Shrinkage wise width set up
2. Overfeed, Under feed & Speed
3. Temperature Fixed 110C
1. Back side-1, Person
2. Operating 1 person
3. Front side-1 person
1. Width, GSM, Over Compaction Mark
2. Shade give to Quality for confirm
3. Hand feel, Quality issue confirm from Quality

89. Compactor M/c
 What type of Problems will be Face:
 Shrinkage
 Over Compaction
 GSM
 Elephant Skin
 White Mark/ Light Mark
HRTextileMillsltd

90. Compactor M/c Cleaning Procedure
1. Color Change then Must be clean
2. Compactor m/c Clean only by air..
3. Teflon open from Blanket then clean
4. Blanket clean by air pressure.
5. Same color to Same color no need clean.
6. Within 10-20 minute should be clean.
7. After Clean then run reject fabrics avoid the micro dust
8. Must be record.
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91. Teflon CleanHRTextileMillsltd

92. Batch/Process CardHRTextileMillsltd

93. SL Point Self Report
1 Achievement Capability 5
2 Dependability 5
3 Communication 5
4 Quick Decision Making 5
5 Manpower Managing capability 5
6 Leadership 5
7 Team Work 5
8 Confidence 5
9 Relationship 5
10 Knowledge Share 5
•Skills Development analysis Point:HRTextileMillsltd

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96. Fire ExtinguisherHRTextileMillsltd

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99. Fire ExitHRTextileMillsltd

100. Our Expectation Good Quality with Quantity.
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