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AUTOMATED ASSEMBLY
SYSTEMS
Ameya p. Nijasure
napradeep@mes.ac.in
Automated Assembly systems
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Definition
– It refers to mechanized and automated devices that performers
various assembly tasks in an assembly line or cell
■ Automated assembly systems should be implemented when
– High product demand
– Stable Product design
– A limited number of components in the assembly (Maximum around
dozen)
– The product is designed for automated assembly.
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
Fundamentals of automated assembly
systems
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Automated assembly systems combine multiple components in to single
entity.
■ It can be final product or subassembly.
■ Following are typical subsystems in assembly automation
■ One or more workstations at which assembly steps are accomplished
■ Part feeding devices that delivers individual components to workstations
■ A work handing system for assembled system
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
System Configuration
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ In line type
■ Dial type
■ Carousal type
■ Single station type
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
Parts delivery at Workstations
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Hoppers & Conveyors
■ Part feeders
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Selector or/and Orientor
■ Selector is a device that acts as a filter, permitting only parts in the
correct orientation to pass through.
■ Orientor is a device that allows properly oriented parts to pass through,
and reorients parts that are not oriented properly
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
Parts delivery at Workstations
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Feed track
■ Moves components from hoppers & part feeders to the location of assembly
work head, maintaining proper orientation of the parts during transfer
■ Power type Vs Gravity type
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
Parts delivery at Workstations
Parts delivery at Workstations
MODULE NO - 02
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel
■ Escapement
■ Removes components from feed track at time interval that are consistent
with the cycle time of assembly head
■ Placement
■ Physically places components in the correct location at the workstation for
an assembly operation.
• Automated Assembly systems
• Fundamentals of automated
assembly systems
• System configuration
• In line type
• Dial type
• Carousal type
• Single station type
• Parts delivery at Workstations
• Hoppers & Conveyors
• Parts feeders
• Selector or orientor
• Feed track
• Escapement & Placement
• Vibratory bowl feeders
(Example)
ThankYou….!!!
Ameya P. Nijasure
7093062719
napradee@mes.ac.in
05-03-2019 By Prof. Ameya Nijasure - PCE New panvel

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mod02-assemblylineautomation-190305134105.pdf

  • 1. AUTOMATED ASSEMBLY SYSTEMS Ameya p. Nijasure napradeep@mes.ac.in
  • 2. Automated Assembly systems MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Definition – It refers to mechanized and automated devices that performers various assembly tasks in an assembly line or cell ■ Automated assembly systems should be implemented when – High product demand – Stable Product design – A limited number of components in the assembly (Maximum around dozen) – The product is designed for automated assembly. • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
  • 3. Fundamentals of automated assembly systems MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Automated assembly systems combine multiple components in to single entity. ■ It can be final product or subassembly. ■ Following are typical subsystems in assembly automation ■ One or more workstations at which assembly steps are accomplished ■ Part feeding devices that delivers individual components to workstations ■ A work handing system for assembled system • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
  • 4. System Configuration MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ In line type ■ Dial type ■ Carousal type ■ Single station type • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
  • 5. Parts delivery at Workstations MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Hoppers & Conveyors ■ Part feeders • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)
  • 6. MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Selector or/and Orientor ■ Selector is a device that acts as a filter, permitting only parts in the correct orientation to pass through. ■ Orientor is a device that allows properly oriented parts to pass through, and reorients parts that are not oriented properly • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example) Parts delivery at Workstations
  • 7. MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Feed track ■ Moves components from hoppers & part feeders to the location of assembly work head, maintaining proper orientation of the parts during transfer ■ Power type Vs Gravity type • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example) Parts delivery at Workstations
  • 8. Parts delivery at Workstations MODULE NO - 02 05-03-2019 By Prof. Ameya Nijasure - PCE New panvel ■ Escapement ■ Removes components from feed track at time interval that are consistent with the cycle time of assembly head ■ Placement ■ Physically places components in the correct location at the workstation for an assembly operation. • Automated Assembly systems • Fundamentals of automated assembly systems • System configuration • In line type • Dial type • Carousal type • Single station type • Parts delivery at Workstations • Hoppers & Conveyors • Parts feeders • Selector or orientor • Feed track • Escapement & Placement • Vibratory bowl feeders (Example)