Sparkonix is an Indian manufacturer of EDM machines that has been in business since 1969. They produce both manual and CNC EDM drills, micro and ZNC series EDMs, and their new twin head EDMs. The document provides details on Sparkonix's product range, new features being offered, and technical specifications for their various machine models. It highlights their role in pioneering EDM technology in India and exporting to over 35 countries.
2. Celebrating 50 years of excellence!
6000+MACHINES
4000+CUSTOMERS
Exports to
COUNTRIES
35
Sparkonix pioneered the EDM/Spark erosion technology in India since the launch of first indigenously
developed Metal Arc Disintegrators back in 1968. EDMs from Sparkonix offer a highly dynamic
performance and have been serving thousands of applications, across multiple industries.
Sparkonix is also the first Indian EDM
manufacturer to develop CNC EDM Drill, making
the technology available to thousands of mould
manufacturers at an affordable price.
In yet another first, Sparkonix recently launched
Twin Head EDMs designed and built on our
proven, competitively priced EDM machine tool
platform. The Twin head EDMs from Sparkonix
come with the unique capability to program
machining of individual heads, thereby increasing
the productivity by over 50%, at a fraction of the
costs.
With continual investments in R&D, Sparkonix has
been leading the way to set new benchmarks for
EDMs in India and several other key markets.
3. Features for the Future!
Low working
height for easy
workpiece loading
Ball screw for
X, Y and Z axis ensures
highest repeat-ability
15+ built-in
alerts for immediate
attention
Faster, intelligent
pulse control for
Lowest electrode wear
Two vertical Filters
of 10 μ provide longer
Dielectric durability
Attendme - India's
First operator App for
Instant connect
Watch Video
Newly added Mechanical and Electronic Features
Overview of
Sparkonix's 'Features
for the Future'!
Product walk-through
of standard models of
Sparkonix EDMs
WORK
FINISH ALERT
High speed jump
function gives faster
deep cavity machining
Casting and
fabrication designed
using FEA
Get improved Productivity, Accuracy & Reliability with new, advanced features in Sparkonix's Spark
Erosion Machines. Sparkonix has recently added over 40 new features that belong to the future of spark
erosion technology in the manufacturing industry. Given below are some of the key features.
Watch Video
4. Customised EDM
Precise solutions for specic needs
Lower cycle time
Custom EDMs come with specially designed
fixtures/holding tables, dielectric tanks and sparking
systems that significantly reduce the set-up time and
cycle time as compared to the standard models.
Better finish and accuracy
Custom EDMs are specially designed to serve all the
unique needs required for the process of Spark
Erosion, thereby helping to achieve better finish and
accuracy.
Customised Tyre EDMs to manufacture Moulds for Cycles,
2/3/4 wheeler as well as off-highway tyre moulds
An example of customised EDM
for machining of heavy jobs/moulds
Sparkonix offers highly customised EDM Spark Erosion machines to suit the specific needs of your process
or job. Leveraging on Sparkonix's proven EDM technology and four decades of application engineering
expertise, the customised EDMs are designed to deliver a significant improvement in quality, finish and
productivity.
Higher productivity
EDMs with built-in integrated automation systems
and customised programming to deliver greater
productivity for your specialised processes or jobs,
as compared to standard machines.
Customised EDMs from Sparkonix offer
several unique advantages
04
5. Z Axis AC servo Brake Motor
Hold the slide against gravity
Precision anti friction support bearings, Form and fit
linear Motion guideways and preloaded Ball screw
and Nut provides repeatability & positioning
accuracy as per international standard
Glass scales with DRO Standard 5 microns
High speed, motorized Z travel with superior overload
capability, rugged and high response AC servo
motor with brake
Twin Head EDM
Faster throughput for large die-&-mould tooling
Door up-down movement & sealing is done by
pneumatic cylinder. This reduces human effort in the
process & provides convenient access to work piece
Safety interlock provided to avoid all possible
accidents
Rise & Fall Door for bigger work tank
05
Available with CNC/ZNC Controller
Technical Specifications
Work Table Size (mm) 2500 X 1200
X1 & X2 Axis Travel (mm) 1350mm/Each
Y1 & Y2 Axis Travel (mm) 700
Z1 & Z2 Axis Travel (mm) 400
Work Tank Size (mm) 3000 X 1650 X 550
Day Light with Axis Corrector (mm) 920
Di Electric Tank Volume (Lit) 3000
Max Job Weight (kg) 8000
Max Electrode Weight (kg) 150
Throat Min (mm) 270
Throat Max. (mm) 970
Floor Space (mm) 5100 x 4000
Storage tank Volume - 3800 Lit (Dirty & clean oil tank are separate)
Door Movement - Up/down by pneumatic cylinder
Loading height - 850mm
Independent programming and execution of different part features at the same time
High positional accuracy with fine surface finishes even for large moulds
Built-in safety logic to prevent inconsistent programming instances
HMI based, Operator friendly controls
Easy to program and use for multiple jobs
Features
6. Pulse Generator Features
All controls in Hand Pendant with digital display & Convenient soft touch
keypad
Rib electrode sparking facility with Preprogrammed Z speed (0-9 steps)
Built-in Z-Lock Function enables attaching Orbit cut accessory
Z Axis job setting movement in steps of 100 microns, 50 microns, 10
microns and 5 microns for precision Electrode movement
Sparking circuit designed for Faster deep cavity machining with high-
speed jump function
MOSFET Control circuit ensures minimum electrode wear with faster
intelligent pulse control.
Built-in Arc Sense circuit (0-6 steps)
Day/Night function in Display
User interface messages Error identification
DC Stepper Motor and efficient Pulley drive to ensure Steady Sparking
Printed Circuit Boards to ensure minimum wiring and ease of
Maintenance
Suitable for cutting all materials using Copper and Graphite Electrodes
Proven for machining of special Alloys used in Aerospace and Medical
industry applications
Manual - Microprocessor Based Pulse Generators
Fuzzy Logic Control
Large program storage memory (over 20,000 programs)
10 segment auto editing function with Manual or Auto Parameter edit
facility
AC Servo Motor for Z axis
High Speed Jump for Deep/Rib cavities
During Spark erosion process- if X/Y axis is shifted erosion will stop
automatically
Automatic adjustment for unstable discharging condition
Auto detection and adjustment of machine parameters to prevent arcing
Industrial class PC BASE controller with new DOM type memory for faster
and steady program reading
Auto Retrieval of machining conditions in case of Power off
Hand Pendant for ease of Operation
ARC detection circuit is available
Z lock facility for Orbital cutting
Suitable for all materials cutting using Copper and Graphite Electrodes
Suitable for cutting all materials using Copper and Graphite Electrodes
Proven for machining of special Alloys used in Aerospace and Medical
industry applications
ZNC - Pulse Generators Features
06
7. Machine Tool Features
S Series - Moving Table
Mechanical Features
Compact design means minimal floor space
Low working height for easy workpiece loading
Ball screw for X, Y & Z axis ensures highest repeatability
Double door opening for ease in job alignment
Proper blended rubber cord for minimal leakage through doors
Soft latching arrangement for door locking
Ergonomic location for control of tank filling, flushing, impulse,
pressure display
Faster tank filling and drain
Built-in Chutes in doors for dripping oil return to oil tank
Longer Dielectric durability with Two vertical Filters of 10
microns
Optimum sparking conditions
Manual Lubrication pump for X, Y Z axes
LED High illumination Machine Lamp
F Series - Fixed Table
Machine Tool Features
Fixed table, moving column design
Fabricated Machine Base designed using FEA
Cast Iron structure for X/Y/Z Axis Assembly designed using FEA
Precision anti friction sealed support bearings, Form and fit
linear Motion guideways and preloaded Ball screw and Nut
provides repeatability & positioning accuracy as per
International standards
Linear Motion Guideways for X & Y axis
V Guide with Rhomboid & Needle Roller Bearing for Z axis
Ease in operation with front -drop down work tank door
arrangement
Double Door Work Tank
Efficient flushing with multiple flushing ports on work tank
Electrical Features
Motorized X and Y travel ensures easy job alignment and
reduced workpiece setting time
Auto pos facility
Ergonomic Hand Pendent
LED High illumination Machine Lamp
07
8. 08
S Series (Moving Table)
Smart machines for high performance
Work Tank 800 x 500 x 325 mm
Work Table 550 x 350 mm
X Travel 300 mm
Y Travel 200 mm
Z Travel 200 mm
Max. Job Wt 300 kgs
S 35 Micro Series
ZNC
ZNC Series
Work Tank 900 x 550 x 375 mm
Work Table 600 x 400 mm
X Travel 350 mm
Y Travel 250 mm
Z Travel 250 mm
Max. Job Wt 500 kgs
S 50 Micro Series
ZNC
ZNC Series
S 65 Micro Series
ZNC
ZNC Series
Download
Case Study
Work Tank 1150 x 660 x 450 mm
Work Table 700 x 420 mm
X Travel 450 mm
Y Travel 350 mm
Z Travel 200+200 mm
Max. Job Wt 600 kgs
X,Y Axis LM Guideway
Base Body Cast Iron
9. F Series (Fixed Table)
with X/Y/Z movements for Electrode
F 50 Plus Micro Series
ZNC
ZNC Series
F 65 Plus Micro Series
Download
Case Study
Work Tank 1500 x 800 x 500 mm
Work Table 1000 x 600 mm
X Travel 800 mm
Y Travel 500 mm
Z Travel 250 mm
Max. Job Wt 3500 kgs
Motor for AC Servo motor
X/Y travel with drive
X,Y Axis LM Guideway
09
Work Tank 2000 x 1000 x 400 mm
Work Table 1200 x 800 mm
X Travel 1200 mm
Y Travel 600 mm
Z Travel 400 mm
Max. Job Wt 4500 kgs
Motor for X/Y travel AC Servo motor with drive
X,Y Axis LM Guideway
My EDM ZNC Series
Work Tank 1200 x 600 x 450 mm
Work Table 800 x 500 mm
X Travel 500 mm
Y Travel 300 mm
Z Travel 250 mm
Max. Job Wt 2000 kgs
Motor for AC Servo motor with
X/Y travel Drive
Di-electric Tank Built-in type
X & Y Axis LM Guideway
ZNC
ZNC Series
Standard Accessories for S and F Series
Axis Corrector with Individual
Degree and Fine Adjustment
3 Axis Digital Read Out (DRO)*
Dial Gauge - 1 No.*
Micrometer Head - 1 No.*
Machine Lamp - 1 No.
Shanks Set - 1 No.
‘V’ Electrode Holder with C Clamp - 1 No.
Float Switch Assy - 1 No.
Set of Clamps with T Nut & Studs - 2 Nos.
Flexible Flushing Tube - 2 Nos. & Flushing Pot - 1 No.
Plastic Flushing Tube - 2 Nos.
M. S. Leveling Pads - 4 Nos.
Toolkit & Inst. Manual - 1 Set
Side sparking attachment
Travel extension slide
Electrode rotating attachment
Orbit cut system
Attachments (Optional)
*Accessories NOT offered with ZNC machines
10. Technical Specifications
Work Tank (mm)
Work Table (mm)
X Travel (mm)
Y Travel (mm)
Z Travel (mm)
Max Job Wt (kgs)
Max Job HT (mm)
Daylight-With
Electrode Holder (mm)
Shut Height (mm)
Throat Min (mm)
Throat Max (mm)
Pump Motor (HP)
Die. Electric Tank (L)
Filtration-Vertical
Net Weight (kgs)
Machine Floor Area
Micro (mm)
Machine Floor Area
ZNC (mm)
800 x 500
x 325
550 x 350
300
200
200
300
275
295
95
N.A.
N.A.
0.5
170
10 µ-2 Nos
1000
1500 X
1500
2200 X
1500
900 x 550
x 375
600 x 400
350
250
250
500
325
385
135
N.A.
N.A.
0.5
240
10 µ-2 Nos
1250
2200 X
1700
2300 X
1600
1150 x 660
x 450
700 x 420
450
350
200+200
600
400
480
80
N.A.
N.A.
0.5
525
10 µ-2 Nos
1600
2400 X
1600
2400 X
1600
1200 x 600
x 450
800 x 500
500
300
250
2000
400
535
285
135
440
0.5
635
10 µ-2 Nos
1600
2200 X
1700
2200 X
1700
1500 x 800
x 500
1000 x 600
800
500
250
3500
400
535
285
135
540
0.5-2 Nos.
900
10µ-4 Nos
2000
2700 X
2600
2700 X
2600
2000 x 1000
x 400
1200 x 800
1200
600
400
4500
600
820
420
120
720
0.5
1280
10µ - 2 Nos
2800
3300 X
3000
3300 X
3000
Sparkonix can design and manufacture custom-made EDMs with key parameters and sizes as per your requirement
Current (Amps)
Power Supply
Display system
Control systems
Power (KVA)
3
MRR Gr-St* (mm /min)
3
MRR Cu–St* (mm /min)
Best Surface finish* (µ Ra)
Min Electrode wear* (%)
Pulse on time (micro sec)
Max Electrode Wt (kgs)
Floor Area
(for standalone) (mm)
415 V, 3 Ph. 50 Hz
Hand Pendant with Digital Display
Micro Processor based
415 V, 3 Ph. 50 Hz
15” LED
PC BASE
3
180
140
4
280
230
5
400
300
7
700
400
0.7
0.3
5
440
360
7
600
560
0.7
0.2
2-2400
70
600 x 650475 x 650 555 x 1000
1-2000/11 steps
50
0.5
0.3
* As per standard trial conditions
25 5035 50 65 70
Pulse Generator Manual-Microprocessor ZNC
Current (Amps) S 35 S 50 S 65 F 50 Plus
Mechanical Tool ‘S Series’ ‘F Series’
F 65 Plus My EDM
10
11. CNC EDM Drill
High speed drilling for small holes
Technical Specifications: Speed III
Machine Tool
CNC Controller
Siemens 828 D control unit
Controlled/Programmable Axes: Standard X,Y,Z,W
Simultaneous controlled axes: X,Y,W
Monitor: High quality 10.4” TFT color display
I/O of programs & data transfer: Ethernet, USB port
& CF card
Minimum programming increment: 1 µm
Program/Data storage capacity: 3 MB
Electronic hand wheel: For manual axes movement
All four axes are programmable Tool/electrode path
simulation for verication of NC data
Accessories (Optional) Scales for X, Y, Z Axis having
least count 0.005 & 0.001
Rotary table with A & C Axis
11
0.3 to 3.0 mm
300 mm
600 (L) x 450 (W) mm
450 mm
350 mm
300 mm
230 mm
310 mm
80 mm
Min. 185 mm to
Max. 535 mm
Absolute Encoder
1000 mm/min
5 µm
600 Kg on machine
table
300 mm
AC 415 V±10%, 50HZ
±5%, 3 Phase
5 KVA
2300 Kg
2300 X 2000
TAP Water at Max
2
100 Kg/cm (60 L HDPE
Tank)
Electrode pipe Dia
Max Drilling Depth
Work table size
Travel - X axis
Travel - Y axis
Travel - Z axis
Travel - W Axis
Daylight
Shut Height
Throat
Measuring system
X ,Y & Z axis feed
rate (max)
Resolution of X,Y &
Z axis
Maximum
workpiece weight
Max workpiece
height
Power supply
Power
Net Machine Wt.
Machine Floor Area
Dielectric
Features
FG 260 Cast structures
LM Guide ways with AC servo system for X,Y, Z,
W axis
Ball screw with pre-loaded angular contact
bearings
Better Flatness and wear resistance with
Granite T-Slot/SS table
High pressure direct drive Plunger Pump, with
SS body
Compact Controller with interchangeable
insert-card
Built-in safety with Software, Hardware and
Mechanical Limit Switch
Intelligent arcing sensor for auto adjustment of
functional parameters
Additional wash away port near drilling point for
debris removal
12. Rust free, high strength Stainless steel bed
Open work tray
Linear Motion guideway for Z axis to ensure high accuracy linear travel
Direct drive plunger pump in Stainless Steel body
SS accumulator ensures constant Water Pressure and enhances quality in deep drilling
2
Variable pressure setting for Coolant from 0-100 kg/cm depending on the need of workpiece
Applications
Start holes for wire cut EDM
Gas escape holes
Drilling in super alloys and tungsten carbide dies
Drilling operations for spherical shaped, curved and
tapered workpieces
Ejector pins, cooling pins of pen moulds
Air vent holes for forging die
EDM Drill
Swift drilling into tough metals
Indigenous development & manufacturing
Custom-made
Easy availability of spares
Superb performance
New generation analog controller
100% indigenous pulse generator
All spares available in local market
DC stepper motor with belt drive
Safety interlocks
Current booster for high speed drilling operations
SS Tray and SS Cover for X/Y table
Pulse Generator
12
Download
Case Study
Features
NEW
DEVELOPMENT
Capacity of Hole
Diameter
0.3 to 10.0 mm
13. Attachments (Optional)
1,000 mm Electrode holding
arrangement
Suction arrangement for deep
cavity drilling
Consumables (Optional)
Ruby Guide 0.3-3.0 mm
Brass Copper electrode
0.3-3.0 mm
Special electrodes for drilling
from 3.1 to 10 mm
Rubber stoppers
DRO - 3 Axis with PCD setting
facility
Brass Electrodes - Dia 1.0 mm,
Length 400 mm (10 nos.)
Ruby guide size - 1.0 mm (1 nos.)
Rubber stopper (5 nos.)
Tool Kit
Stud and nut along with strap
clamp- Dia. M12 x 250 mm length
(2 nos.)
*Machine Lamp (1 nos.)
Operating Instruction and
maintenance manual
*Accessories mounted on the machine
Standard Accessories
UnitMachine Tool Speed I
400 x 300 (Stainless Steel)
200
150
300
150
0.3 ~ 3.0
300
330
180
310
310
300
50
25
3
415V, 3 Phase, 50 Hz
10 Steps
10 Steps
10 Steps
800
1100 X 1700
Speed II
550 x 350 (Stainless Steel)
350
250
300
150
0.3 ~ 3.0
350
340
190
380
310
300
50
35
5
415V, 3 Phase, 50 Hz
10 Steps
10 Steps
10 Steps
900
1200 X 1900
Pumping System: Direct Drive Plunger Pump (Stainless Steel Body)
Technical Specifications (Machine Tool)
mm
mm
mm
mm
mm
mm
Kgs
mm
mm
mm
Liters
Amps
KVA
Frequency
Frequency
Gap C
Kgs
mm
Work Table
X Travel
Y Travel
Z Travel
Guide Travel Z2 (Motorised)
Electrode Pipe Dia
Max. Job Weight
Daylight
Shut Height
Throat
Max. Job Height
Max. Drilling Depth
Dielectric Fluid
Pulse Generator
Current
Power
Power Supply
On Time Setting
Off Time Setting
Power Booster
Net Weight
Machine Floor Area
CARBIDE
TITANIUM
COPPER
Job Showcase
13
14. Metal Arc Disintegrator
The absolute machine to remove
broken drill
Removal of broken tap/drill/makind slots
Removal of holes in wear plates
Removal of seized, frozen, rusted bolts and tools
DMS SERIES
SK SERIES
Portable head with Electromagnet
Portable head with manual operated Hydraulic Trolley
Optional Accessories
14
Download
Case Study
Features
15. Hydraulic trolley with
portable head
Electromagnetic base
with portable head
Copper Electrodes 10 nos.
Strap Clamp, M12 Stud and nut - 2 nos.
Operation and Instruction Manual Tool Kit
Standard Accessories
Used to remove broken tools in unapproachable
places or In-Situ condition
Provided with 15 meter control cable & water pipe
Portable Accessories (Optional)
15
SK IIIMachine Tool DMS X
3
150
700x600
320
1050
750
NA
NA
Min. 280
Max. 280
NA
NA
NA
360 deg
360 deg
Tap water
10
50
800 X
1000
Power Rating (KVA)
Working Voltage
Electrode movement (mm)
Work Table (mm)
Max Distance between
Table top and Electrode
holder (mm)
Max. Job Height (mm)
Column Height (mm)
Max. Height of Cross Arm
from Table (mm)
Motorised Vertical Travel
of Cross Arm
Distance between
column & Electrode (mm)
Length of Cross Arm (mm)
Horizontal Travel of
Electrode on Cross Arm (mm)
Swivelling Movements
Servo Slides
Cross Arm
Vertical Column
Coolant
Coolant pump capacity (LPM)
Coolant tank capacity (L)
Machine Floor Area (mm)
10
200
1050x750
750
1750
1250
900
700
Min. 280
Max. 650
850
350
35
360 deg
360 deg
Tap water
10
100
1400 X
1000
20
250
1050x750
750
1750
1250
900
700
Min. 280
Max. 650
850
350
35
360 deg
360 deg
Tap water
10
100
1400 X
1000
Type of Electrodes: Copper Tubes, Tungsten,
Copper and Graphite
Tap/Drill
(mm)
Electrode
Size (mm)
Time in minutes
2.6
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
20.0
27.0
35.0
40.0
1.5
2.0
3.0
5.0
6.0
7.0
8.0
10.0
11.0
12.0
15.0
20.0
25.0
5
6
8
9
11
14
18
22
25
30
38
50
60
4
5
5
7
8
10
12
14
15
18
20
25
30
2
3
3
4
4
5
6
7
8
9
10
13
15
Suitable Electrode sizes and
approximate time taken in minutes
for disintegrating Broken Tools
(Length of Broken Tool 25 mm)
SK III DMS X DMS XX
Max. Distance between machine unit and
job with portable head to remove broken
tap/drill (optional) - 15 meters
DMS XX
415V 3 Phase 50 Hz
16. Sparkonix, Truly Indian.
પાક િન સ, સાચું ભારતીય
, ಯ ರ ೕಯ
ाक न , सच मे भारतीय
ाक न , खरा भारतीय
ஸ் பாரக் ்ேகானிக்ஸ் , ரியல் இந் ய
ਸਪਾਰਕੋਿਨਕਸ, ਰੀਅਲ ਭਾਰਤੀ जयपुर য়াহা ট
ीनगर
ద
Sparkonix (India) Pvt. Ltd.
SIPL/Cat/EDM/01-2019
