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Wis5 welding symbols 05
1.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Welding Inspection Symbols Course Reference WIS 5
2.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499 part 2 WeldingBS 499 part 2 Welding SymbolsSymbols
3.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Welding SymbolsWelding Symbols Weld symbols are used to transfer information from the design office to the workshop and contain five basic components The arrow line: the arrow line must touch the joint reference area on the drawing The reference line: the reference line must touch the arrow line and is generally parallel with the bottom of the drawing page The symbol: the vertical line in the symbols for a fillet weld, single/double bevel butts and a J-butt welds must always be on the left side. The dimensions: In most standards the cross sectional dimensions are given to the left side, and all linear dimensions are give on the right side Supplementary information: such as welding process, weld profile, NDT and any special instructions
4.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Arrow line Reference line Arrow side Other side BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols Other side Arrow side Both sides
5.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE ba dc BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols
6.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols Toes shall be blended Flat Convex Concave
7.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Field weld (site weld) NDT The component requires NDT inspection Welding to be carried out all round component (peripheral weld) WPS Additional information, the reference document is included in the box BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols
8.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE 10 8 10 10 8 8 BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols Peripheral Welds
9.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE a = Design throat thickness s = Depth of penetration b = Leg length (min material thickness) a = 0.7 of b a b a 4 4mm Design Throat s 10 10 mm Depth of Penetration s b 6 6mm Leg BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols
10.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols 5 5 8 8 8 5 8 5 OR All dimensions in mm
11.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols n = number of weld elements l = length of each weld element (e) = distance between each weld element n x l (e) 10 50 50 10 3 x 50 (50)
12.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols 10 3 x 50 (50)10 3 x 50 (50) Pitch (e) length (l) n = number of weld elements l = length of each weld element (e) = distance between each weld element = Weld to be staggered n x l (e) n x l (e)
13.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols 8 8 6 6 8 6 3 x 80 (90) 3 x 80 (90) 80 80 80 909090 5 6 3 x 80 (90) 3 x 80 (90) 80 80 80 909090 5 5 6 6 All dimensions in mm
14.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Single-V Butt Single-U Butt Single-V Butt flush cap Single-U Butt with sealing run BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols
15.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Single-bevel butt Double-bevel butt Single-bevel butt Single-J butt BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols
16.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Partial penetration single-V butt 10 10 BS 499: part 2. Welding SymbolsBS 499: part 2. Welding Symbols
17.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Other Welding SymbolsBS 499: part 2. Other Welding Symbols Plug weld Spot weld Seam weld Square Butt weld Single-V Butt broad root face Edge flange weld
18.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Flared flange Welding SymbolsBS 499: part 2. Flared flange Welding Symbols Joint detail Joint detail
19.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: part 2. Numerical Indication of ProcessBS 499: part 2. Numerical Indication of Process 111: MMA welding with covered electrode 121: Sub-arc welding with wire electrode 131: MIG welding with inert gas shield 135: MAG welding with non-inert gas shield 136: Flux core arc welding 141: TIG welding 311: Oxy-acetylene welding 72: Electro-slag welding
20.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Any Questions?Any Questions?
21.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Ans BS 499: prt. 2 Fillet Welds ex: 1Ans BS 499: prt. 2 Fillet Welds ex: 1 1. Welded both sides: A continuous concave fillet weld 6mm leg lengths. 2. Welded arrow side: Three intermittent fillet welds, 6 mm leg lengths, the length of each weld 20 mm, the distance between each weld 30 mm. Welded other side: Two intermittent fillet welds 12 mm leg lengths, the length of each weld 30 mm, the distance between each weld 10 mm. Welds to be staggered. 3. Welded both sides. A continuous fillet weld, 6 mm leg lengths, 4 mm throat thickness, welds to be carried out on site. 4. Welded arrow side: Three intermittent fillet welds 10 mm leg lengths, 7mm throat thickness, length of each weld 15 mm, the distance between each weld 25 mm. Welded other side: A continuous convex fillet weld, 15 mm leg length, 10.5 mm throat thickness. 6 6 2 x 30 (10)12 6 3 x 20 (30) 10 1030 10 30 20 202030 30 (b) 6 (a) 4 (b) 6 (a) 4 15 1515 2525 (b)15 (a)10.5 (b)10 (a)7 3 x 15 (25)
22.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS 499: prt. 2 Butt Weld ex: 1BS 499: prt. 2 Butt Weld ex: 1 Complete the symbol drawing for the welded cruciform joint provided below All welds are welded with the MIG process and fillet welds with the MMA process 20 30 35 15 107 All fillet weld leg lengths 10 mm
23.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Ans BS 499: prt. 2 Butt Weld ex: 1Ans BS 499: prt. 2 Butt Weld ex: 1 20 30 35 15 107 Complete the symbol drawing for the welded cruciform joint provided below All welds are welded with the MIG process and fillet welds with the MMA process All fillet weld leg lengths 10 mm b10 30 20 b10 131 / 111 131 / 111 b10 a 7 b10 15 35
24.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553 (ISO 2553)BS EN 22553 (ISO 2553) Welding SymbolsWelding Symbols
25.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols Arrow line Reference lines Arrow side Other side Arrow side Other side
26.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Other side Arrow side Both sides BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
27.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE ba dc BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
28.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols Flat Convex Concave Toes shall be blended
29.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Field weld (site weld) NDT The component requires NDT inspection WPS Additional information, the reference document is included in the box Welding to be carried out all round component (peripheral weld) BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
30.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols z10 z8 10 10 8 8 Peripheral Welds
31.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE a = Design throat thickness s = Depth of penetration z = Leg length a = 0.7 of z a 4 4mm Design throat z 6 6mm leg a z s s 10 10mm depth of penetration BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
32.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE n = number of weld elements l = length of each weld element (e) = distance between each weld element n x l (e) BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols 10 50 50 10 3 x 50 (50)
33.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols 10 3 x 50 (50)10 3 x 50 (50) Pitch (e) length (l) n x l (e) n x l (e) n = number of weld elements l = length of each weld element (e) = distance between each weld element = Weld to be staggered
34.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553. Welding SymbolsBS EN 22553. Welding Symbols 8 8 6 6 z8 z6 3 x 80 (90) 3 x 80 (90) 80 80 80 909090 z5 z6 3 x 80 (90) 3 x 80 (90) 80 80 80 909090 5 5 6 6 All dimensions in mm
35.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Single-V Butt flush cap Single-U Butt with sealing run Single-V Butt with permanent backing strip M Single-U Butt with removable backing strip M R BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
36.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Single-bevel butt Double-bevel butt Single-bevel butt Single-J butt BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
37.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Partial penetration single-V butt 10 S10 BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
38.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Plug weld Spot weld Seam weld Square Butt weld Steep flanked Single-V Butt Surfacing BS EN 22553 (ISO 2553) Welding SymbolsBS EN 22553 (ISO 2553) Welding Symbols
39.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553. Flared flange Welding SymbolsBS EN 22553. Flared flange Welding Symbols Joint detail Joint detail
40.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553. Numerical Indication of ProcessBS EN 22553. Numerical Indication of Process 111: MMA welding with covered electrode 121: Sub-arc welding with wire electrode 131: MIG welding with inert gas shield 135: MAG welding with non-inert gas shield 136: Flux core arc welding 141: TIG welding 311: Oxy-acetylene welding 72: Electro-slag welding
41.
Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE Any Questions?Any Questions?
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Mohd Faisal YusofCopyright
© 2003 TWI Ltd TE BS EN 22553: Butt Weld ex: 2BS EN 22553: Butt Weld ex: 2 20 30 35 15 107 Complete the symbol drawing for the welded cruciform joint provided below All welds are welded with the MIG process and fillet welds with the MMA process All fillet weld leg lengths 10 mm
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© 2003 TWI Ltd TE Ans BS EN 22553: Butt Weld ex: 2Ans BS EN 22553: Butt Weld ex: 2 20 30 35 15 107 Complete the symbol drawing for the welded cruciform joint provided below All welds are welded with the MIG process and fillet welds with the MMA process All fillet weld leg lengths 10 mm z10 30 20 z10 131 / 111 131 / 111 z10 a 7 z10 15 35
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© 2003 TWI Ltd TE Ans to BS EN 22553 Fillet Welds ex: 1Ans to BS EN 22553 Fillet Welds ex: 1 1. Welded arrow side: A continuous fillet weld with a 6 mm leg length , toes to be blended smoothly. 2. Welded both sides: Three intermittent fillet welds with 6 mm leg lengths, the length of each weld 25 mm and the distance between each weld 40 mm. 3. Welded arrow sides: Three intermittent fillet welds with 10 mm leg lengths, the length of each weld 40 mm, the distance between each weld 30mm. Welded other side: Three intermittent fillet welds 6 mm leg lengths, the length of each weld 50mm and the distance between each weld 25mm, welds to be staggered. 4. Welded arrow side: Three intermittent fillet welds with 8 mm leg lengths, the length of each weld 25 mm and the distance between each weld 50 mm. Welded other side: Two intermittent fillet welds with 10 mm leg lengths, the length of each weld 20 mm and the distance between each weld 40mm, welds to be staggered. 6 3 x 25 (40) 3 x 25 (40) 25 40 25 6 6 40 25 25 2525 4040 40 50 40 5050 25 25 30 30 4030 10 6 3 x 40 3 x 50 (25) (30) 505025 25 40 4020 20 25 3 x 25 (50) 2 x 20 (40)10 8
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© 2003 TWI Ltd TE Ans to BS EN 22553 Butt Welds ex: 1Ans to BS EN 22553 Butt Welds ex: 1 1. Welded arrow side: Single-V butt weld with permanent backing strip, flat weld profile. M 2. Welded other side: Single-U butt weld, flat weld profile 3. Welded arrow side: Single-V butt weld depth of preparation 10 mm Welded other side: Backing run. (Plate thickness 15 mm.) 4. Welded arrow side: Single-J butt weld, depth of preparation 12 mm with a 8 mm fillet weld superimposed. (plate thickness 15 mm. Welded other side: 12 mm leg length fillet weld. 10 12 12 8
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© 2003 TWI Ltd TE AWS Welding SymbolsAWS Welding Symbols
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© 2003 TWI Ltd TE 1(1-1/8) 60o 1/8 Depth of Bevel Effective Throat Root Opening Groove Angle AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE 1(1-1/8) 60o 1/8 FCAW Welding Process GMAW GTAW SAW AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE 1(1-1/8) FCAW Single Bevel Applicable to any single groove weld AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE 3 – 10 3 – 10 Welds to be staggered SMAW Process 10 3 3 AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE 1(1-1/8) 60o 1/8 FCAW Sequence of Operations 1st Operation 2nd Operation 3rd Operation AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE 1(1-1/8) 60o 1/8 FCAW Sequence of Operations RT MT MT AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE Dimensions- Leg Length 6/8 6 leg on member A = 8 6 Member A Member B AWS. Welding SymbolsAWS. Welding Symbols
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© 2003 TWI Ltd TE Any Questions?Any Questions?
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