1. TECHNOLOGY EDUCATION AND
WORKSHOP PRACTICE 2:
MATERIALS AND CONSTRUCTION:
SUBJECT PARTICULARS
UNIT 9: WEEK 12
Course Involved: Graduate Diploma in Technology Education
University of Limerick
Department of Design & Manufacturing Technology
Lecturer/Teacher: Mr. Joseph Lyster
Academic Year 2012: Spring Semester
Technical Support: Mr. Joe Murray & Mr. Richie Hennessy
Notes Prepared by: Mr. Joseph Lyster
Ava i l able o n www.s l i d e s hare.net/W T 4 603
Assessment
3. Construction Studies
Assessment
Assessment
Leaving Certificate Leaving Certificate Leaving Certificate
Practical Project Written Exam Day Practical
25% 50% 25%
4. WT5912
Construction Studies
Written Examination OL/HL (Weighting =
50%)
Exam Format
60 Marks/Question
Question 1 Answer any other
Compulsory 4 Questions
Scaled Section All Areas/Types
Detail
Department of Design & Manufacturing Technology
5. WT5912
Construction Studies
Project Work (Weighting = 25%)
Project Selection
Building Science Building Detail Written/Drawn
Construction Furniture
New Technologies Heritage
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6. WT5912
Construction Studies
Project Work (Weighting = 25%)
Mark
Marking Scheme s
A Planning of Project 30
B Report Writing 30
C Manipulative Skills 30
Presentation of
D Project 30
E Experiments 30
Total Marks 150
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DAY PRACTICAL EXAM
Assessment Weighting = 25%
Candidates have 4 hours to complete
Takes place toward the end of the 2 year cycle
Involves the students demonstrating the following abilities:
o Reading Cutting List
o Reading technical drawings
o Planning process sequence
o Use of hand tools
o Use of selected power tools (i.e. cordless drill)
o Jointing
o Shaping
o Assembly
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DAY PRACTICAL EXAM
Strategies:
• Develop a two year (academic) scheme to address practical woodwork
• Ensure tasks are student-centred and involve the following:
o Technical drawings
o Process sheets, primarily using sketches
o Use of solidworks to model parts/assemblies
o Reading, planning, developing and using cutting lists
o Task Analysis/Sequencing of work
o Health & Safety aspects of different woodworking practices
o Environmental impact of processes, awareness of energy/waste/life cyc
o Comprehension of joint design
o Appropriate application of all hand tools (Marking out/Woodworking)
o Processing techniques/practices
o Appropriate methods of assembly i.e. sub assembly/main assembly
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2004 DAY PRACTICAL EXAM
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2004 DAY PRACTICAL EXAM
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2004 DAY PRACTICAL EXAM
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2005 DAY PRACTICAL EXAM
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2005 DAY PRACTICAL EXAM
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2005 DAY PRACTICAL EXAM
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2006 DAY PRACTICAL EXAM
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2006 DAY PRACTICAL EXAM
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2006 DAY PRACTICAL EXAM
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2007 DAY PRACTICAL EXAM
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2007 DAY PRACTICAL EXAM
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2007 DAY PRACTICAL EXAM
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2008 DAY PRACTICAL EXAM
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2008 DAY PRACTICAL EXAM
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2008 DAY PRACTICAL EXAM
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2009 DAY PRACTICAL EXAM
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2009 DAY PRACTICAL EXAM
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2009 DAY PRACTICAL EXAM
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2009 DAY PRACTICAL EXAM
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2010 DAY PRACTICAL EXAM
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2010 DAY PRACTICAL EXAM
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2010 DAY PRACTICAL EXAM
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2010 DAY PRACTICAL EXAM
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37. COURSEWORK
ASSESSMENT
TYPE OF PROJECT:
Project Selection
Building Science Building Detail Written/Drawn
Construction Furniture
New Technologies Heritage
38. COURSEWORK
EY4106
ASSESSMENT
CONSTRUCTION (K)
This category consists of all coursework relating to the construction of a
building. The following list gives examples of coursework:
• Wet trades,
• Planning regulations,
• Scale models or details of roofs, foundations, etc.
• Doors, windows, stairs,
• Timber frame construction, sectional details etc.
• Plumbing/ heating and drainage
FURNITURE (L)
This category includes all items of furniture including:
• Internal furniture: tables, chairs, cabinets, etc.
• External furniture: benches, garden furniture, etc.
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ASSESSMENT
HERITAGE (M)
• Buildings of historical significance,
• Dwellings in the vernacular tradition or from a particular period,
• Buildings and structures of architectural interest,
• Building restoration and conservation
• Traditional skills including furniture restoration and replication etc.
NEW TECHNOLOGIES (N)
• Geothermal, solar, wind, MHRV,
• new insulation techniques and material
• New building methods e.g. Passive solar construction
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40. COURSEWORK
EY4106
ASSESSMENT
Teacher Guidance
• There are a number of circulars relating to project work :
• S68/04: Certificate Examinations – Practical Coursework
• S69/04: Leaving Certificate Examinations – Acceptance of Practical
Coursework for Assessment
• Projects (coursework) are examined at Common Level. There is no separate
Higher or Ordinary level marking scheme
• Project-Work is worth a total of 150 marks (25% at Higher Level, 30% at
Ordinary Level)
• Projects are normally examined during the first two weeks in June in the
school where the work was conducted
• Projects must be stored securely under after the appeal dates for Leaving
Cert results.
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ASSESSMENT
General Points:
• The artefact made by the student should display the range of skills and
complexity to match their abilities.
• The project must be made in school under the supervision of the teacher
• Ensure there is a balance time provision for the development of
artefact, folio and experimentation
• Encourage students to explore a wide variety of project topics and types
• Students should develop their folio in tandem with their artefact
• Where there is a need for a student to do some investigative work in an out-
of-school setting or to acquire a specialised component/process in order to
complete the coursework, this must be done with the prior approval of the
teacher
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ASSESSMENT
Furniture Projects:
• Avoid large, cumbersome and poorly designed furniture projects
• Students should engage in projects that demonstrate their range of
abilities including creativity of design
Scale Model Projects:
• Scale models can be produced as the artefact for Constructional, New
Technologies or Heritage projects
• Students should make sure to use an appropriate scale for their model
• Students should construct their models using appropriate materials, that
demonstrate a high level of manufacturing, assembly and finishing skill.
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ASSESSMENT
Planning of Project
• Ability to design an appropriate plan of
procedure
• Evidence of research
• Preparation of working drawings/use of
models as graphic aids
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EY4106
ASSESSMENT
Ability to design an appropriate plan of procedure – i.e. Time Planner
Planning of Project
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ASSESSMENT
Planning of Project
Evidence of research:
Sources:
• Books
• Magazines
• Information Leaflets
• Internet
• Visits to appropriate learning sites i.e. building detail project = visit to
construction site
• Etc…
• Encourage students to complete a small literature review on their project
as obtained from the sources above
• This will reinforce decisions to be made regarding the type of project and
the methods to achieve it.
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ASSESSMENT
Planning of Project
Preparation of working drawings/use of models as graphic aids
Emphasize sketching as the primary communication tool
1. Sketch Possible Solutions (As many as
possible/achievable)
2. Sketch Final Solution
3. Draught preliminary working drawings
4. Make scaled concept model to identify design flaws etc…
5. Draught final working drawings
6. Complete time planner activities
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ASSESSMENT
Report Writing
• Design folio detailing planning, execution and
evaluation of project
• Critical appraisal of project for quality, function and
finish
• Conclusions from practical experience of project work
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ASSESSMENT
Manipulative Skills
• Skills in preparation and finishing of
materials
• Safe use of tools and machines - Hand
/Power/CNC
• Skills in assembly of materials
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EY4106
ASSESSMENT
Presentation of Project
• Task completed to acceptable standard
• Appropriate use of materials
• Satisfactory knowledge of construction technology
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EY4106
ASSESSMENT
Presentation of
Project
Task completed to acceptable standard
The projects should be displayed for examination in numerical order,
with students’ exam numbers clearly marked on their folio and project
(using labels provided).
Students should present all their project work in an attractive manner.
This can be achieved by:
• The use of ICT, freehand sketching and rendering to help to present
their folio/written work in an attractive manner
• The artefact being presented in an attractive manner. For example
o Scale models can be labelled and displayed along with their
drawings, details, marking-out boards etc.
o Furniture projects can be displayed with their drawings, mock-ups,
templates etc.
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ASSESSMENT
Experiments
• Evidence of ability to plan and carry out three
experiments
• Experiments should be related to the project work or
• selected from the suggested experiments outlined in the
• syllabus for Construction Studies.
• Experiment 1
• Experiment 2
• Experiment 3
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CONSTRUCTION STUDIES
BUILDING SCIENCE AND EXPERIMENTATION
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EXPERIMENT 1
Experiment: To show the slump of concrete
• Equipment: standard hollow slump, tamping rod, meter stick, measuring
tape.
Method
1. Place the cone on a flat surface.
2. Fill four equal layers, tamping in between each layer with a rod.
3. Carefully lift off the cone.
4. Place the meter stick on top of the cone.
5. Measure the distance from the stick to the concrete, this is the slump.
Results (Please use results from your own experiment!)
Sample A=, Sample B=, Sample C=
Conclusion
• The slump test is used to compare the consistency of mixes made of similar
materials in the same proportion. If the slump varies it can be a warning that
the composition of the concrete has been altered. It will not show what
changes have occurred but can be used as a warning.
• For the samples tested it is obvious that the greater the amount of water
used in the mix, the greater theofslump valueTechnology also shows the
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EXPERIMENT 1
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EXPERIMENT 2
Experiment: To show the amount of silt in a single batch of sand
• Equipment: sand, 1000ml measuring cylinder, salt, water.
Method
1. Pour 150ml of salt water into the cylinder.
2. Add sand until the water level reaches the 300ml mark.
3. More salt is added to bring the level up to the 500ml mark.
4. Cover the top and shake vigorously.
5. Leave to settle for three hours.
6. Measure volume of silt and volume of sand.
Result [Calculate as]
Calculate = Height of Silt x 100 = % Silt
Height of Sand 1
(Use your own experiment results!)
Conclusion
• Silt in the concrete prevents cement and aggregates bonding together,
resulting in weak concrete.
• 8% or less of silt in acceptable, anything higher than this and the cement will
not bond fully with the aggregate.
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EXPERIMENT 2
% Water
% Silt
% Sand
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EXPERIMENT 3
Experiment: To test for bulking of sand.
• Equipment: flat bottomed cylindrical glass container, water, rod, damp
sand, tray.
Method
1. Place the damp sand into the container and measure the volume. (D)
2. Pour the sand onto the tray.
3. Half fill the container with water.
4. Put the sand into the container and mix using the rod until fully
saturated.
5. Measure the height. (d)
Result [Calculate as]
D – d x 100
d 1
Conclusion
• This experiment shows very clearly that batching by volume can be
very inaccurate, if the sand or aggregates are damp. A miscalculation
of 32% would have an enormous effect on the strength of the
concrete. Department of Design & Manufacturing Technology www.motivatednotes.com
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EXPERIMENT 3
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EXPERIMENT 4
Capillary Action Test
Aim:
• To examine the effect of DPC in halting the capillary action in the brick/block work.
• Equipment: basin, four dry bricks, water, strips of DPC sufficiently large to cover a brick.
Method:
1. Place two bricks in the basin and add water until the bricks are half submerged.
2. Cover one of the bricks with a strip of DPC, leave the other bricks uncovered.
3. Place the remaining bricks directly on top of the bricks in the water.
4. Leave the bricks in the water for one week and observe the results.
Results:
• After the bricks had been left in the water for one week the water had soaked up to the
top of the bricks which were partially submerged. Furthermore, the top brick (A) of the
pair without a strip of DPC had become wet at its base while the brick (B) which was
placed over the strip of DPC was still dry.
Conclusion
• This test demonstrates that the water will travel upwards through block/brickwork by
means of the capillary action provided there is sufficient moisture. The results also show
that a strip of DPC completely halts the spread of moisture through brick/block-work, thus
highlighting the importance of including a suitable DPC, in walls, floors, etc., to avoid all
possible problems relating to damp penetration into a building.
Department of Design & Manufacturing Technology www.motivatednotes.com
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EXPERIMENT 4
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EXPERIMENT 5
Experiment: To show capillary action in narrow spaces
• Equipment: two panes of glass, match stick, container, elastic
band, water, food colouring.
Method
1. Fill the container with water.
2. Add the food colouring and mix until the water has changed colour.
3. Set up equipment as in diagram below.
Results
• Water will rise highest at the end where the pores are close together and
very little rise will occur at the other end.
Conclusion
• The larger the airspaces the less moisture will rise up by capillary action.
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EXPERIMENT 5
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OTHER EXPERIMENTS
1. Characteristics of soft and hard woods, seasoning and storing;
characteristics of manufactured boards. Grading of timber.
2. Basic types of glues and adhesives and their use. Properties and
requirements of glues and adhesives. Selection of appropriate glue or
adhesive for a given situation.
3. Pore structure of typical building materials. Methods of measuring
porosity, rate of water absorption, surface
tension, capillarity, permeability, saturation coefficient.
Crystallisation, efflorescence, disruptive effect of sulphate action on
stone, mortars. bricks and concrete. Sources of sulphates.
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OTHER EXPERIMENTS
4. Voids in granular materials, grading of sands and aggregates, effect
of grading on mortar and concrete mixes. Concrete—reduction in
volume on mixing; relation between (a) strength and density and (b)
strength and water cement ratio.
5. Setting of gypsum and Portland cement as examples of hydration.
Use of retarders and accelerators, heat of hydration, strength-time
relation, strength tests. Setting of lime, determination of insoluble and
soluble matters, fineness, soundness and hydraulic strength tests.
6. Pigments tinting strength, light fastness, bleeding
characteristics, particle size and shape, thermal stability. Solvents—
abrasion resistance, drying time, opacity.
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OTHER EXPERIMENTS
7. Hardness—alkaline or temporary, non-alkaline or permanent
hardness, water-softening processes. Electrochemical series. Vapour
pressure. Comfort conditions. Humidity, condensation.
8. Nature and effects of heat, transmission of heat, thermometry, calorimetric
co-efficient of thermal conductivity, temperature gradients through
composite constructions.
9. Nature of light, reflection, refraction, photometry, day-
lighting, illumination, light source, measurement of light.
10. Electrical circuits, measurement of electricity, generators, motors, earthing
considerations.
11. Acoustics, attenuation of noise at source. Reverberation.
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CONSTRUCTION STUDIES
PROJECT PORTFOLIO
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PROJECT PORTFOLIO
SUGGESTED HEADINGS:
1. Project planning
2. Research & Investigation
3. Design of Artefact
4. Realisation – Manufacture of artefact
5. Experimental work
6. Evaluation
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PROJECT PORTFOLIO
PROJECT PLANNING
Introduction to project:
Students own brief for development of project
• Aims and objectives for project:
Students grade aim, development of interest in area
etc.
• Time management strategy
Gantt charts or similar time planning methods
• Budget and material constraints
Costing/Size
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PROJECT PORTFOLIO
RESEARCH & INVESTIGATION
a) Analysis of project:
Development of project brief, information/knowledge required
to complete project
b) Theoretical investigation of project area:
Research of topic or subject area related to project
c) Key Findings drawn from research:
Evaluation of research, distillation of information gathered
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PROJECT PORTFOLIO
RESEARCH & INVESTIGATION
Research sources can be:
• Internet, books, magazines, libraries, television programmes, site or shop visits
and interviews.
This information can be presented using:
• Extracts, pictures, sketches, photographs, diagrams, notes etc.
It is very important that:
• Students interrogate, evaluate or comment on the research material they have
presented.
• Any research or information presented, downloaded or otherwise, should be
clearly referenced and acknowledged by the student
After presenting their research and investigation students should indicate what
they have learned from process. A list of key findings is one method where
students can draw conclusions from their research and demonstrate and
understanding of their project area.
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PROJECT PORTFOLIO
DESIGN OF ARTEFACT
This chapter should record the development of the student’s project from
initial ideas to final solution. Unlike MTW there is no requirement to present
three design ideas. Instead the student should present:
a) Design ideas for artefact:
A progression from initial idea to final design
b) Working Drawings and design drawings for artefact.
These can be drawn (to scale) using drawing equipment or CAD software
such as Solidworks.
c) Cutting List
List of materials required for manufacture of project
d) Models/Mock-Ups, Templates and Marking-Out Boards,
Where necessary to manufacture the artefact
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PROJECT PORTFOLIO
REALISATION – MANUFACTURE OF ARTEFACT
Students should record a detailed account of the manufacture of their project. This can be
presented as a step-by-step approach or a written diary. This chapter can be presented
using:
• Notes, sketches, photographs and diagrams
The key stages of the project should be explained:
a) Preparation of materials:
Gluing up, cutting to size etc.
b) Marking-out:
Use of templates, jigs, tools etc.
c) Processing of parts:
Cutting-out and jointing methods. Description of specific skills, equipment or crafts employed
d) Assembly:
Gluing and clamping.
e) Finishing;
Preparation of surfaces, application of finishes
f) Modifications:
Any changes to design should be recorded and explained. Explanation as to why changes
were necessary
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PROJECT PORTFOLIO
EXPERIMENTAL WORK
Students are required to submit a record of three experiments that they undertook
during their coursework. These experiments must be their own individual work and it
is recommended that they be related to their project. The Chief Examiners Report
explains:
“Candidates who investigated aspects of the coursework, constructed a
hypothesis, investigated this hypothesis and derived a conclusion succeeded in
obtaining high marks. Such an approach is to be commended and candidates were
rewarded accordingly….. Candidates are advised to relate the experimental work to
some aspect of the coursework undertaken. This provides candidates with an
opportunity to hypothesise and to analyse in detail aspects of the coursework and to
record the results of such analysis. It also provides candidates with an opportunity to
undertake unique experimental work. Candidates who submit derivative
experimental work cannot achieve the full complement of marks. It is recommended
that three experiments be undertaken by each candidate. A detailed description of
each experiment, including a clearly stated objective, should be recorded in the folio
for assessment. Group or class experiments do not comply with the regulations of
the SEC.” Department of Design & Manufacturing Technology (Techno Teachers Association, 20
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PROJECT PORTFOLIO
EXPERIMENTAL WORK
The following is sample list of areas where students can engage in
experimentation:
1. Tests on Jointing methods for project:
a. Mortise & tenon vs. biscuit/domino vs. dowel
b. Dovetail vs. finger vs. mitre
c. Nailed vs. screwed vs. glued only
2. Test on moisture content of wood
a. Moisture content of wood ( see next page)
b. Absorbance of wood (place dry wood in damp situation and test how much
water it has gained). You can also test quality of exterior finish to see which one
allow most moisture to soak into wood.
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PROJECT PORTFOLIO
3. Test on quality of finishing:
a. Compare various finishes (varnish, oil, wax etc.) for qualities or suitability for
project. Compare under: i. Cost
ii. Ease of application
iii. Durability (scratch resistance, heat resistance, weather resistance)
iv. Aesthetics (how well it looks when finished)
4. Test on strength of structures:
a. Triangulation test on roof members (model of rafters/ roof truss) the more a
roof is triangulated the stronger and stiffer it should be)
b. Bending strengths of timbers
i. Fix on end of sample and tie weights on other rend and compare the
deflection (amount of bend) of various types of timber OR compare same
wood type (e.g. red deal) but compare thickness vs. width of samples (e.g.
10mm * 5mm piece vs. 10mm * 10mm piece vs. 15mm * 10mm piece etc.
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PROJECT PORTFOLIO
This list is by no means exhaustive. The syllabus
outlines further areas where students can engage in
experimentation. Specific project areas can also
lead to other experiments. For example a project on
domestic electricity can include experiments on
electrical circuits, resistors, photovoltaic cells etc.
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PROJECT PORTFOLIO
EXPERIMENT TEMPLATE
There are many methods of recording experimental work. This structure follows closely the method
that is used for Junior Cert Science.
1. Title
2. Introduction
3. Preparation & planning
4. Procedure
a. Diagrams & pictures
b. Safety precautions
5. Results
6. Conclusion & evaluation of results
7. Comments
Samples of experimental work are shown later. Evidence of the experimental work carried out by
students can be provided by:
• displaying the experiment (or materials testes) along with the folio and artefact
• photographs of experiment being conducted
• sketches or diagrams
Note:
It is very important that students submit individual experiments. Derivative or dictated experiments
cannot expect to achieve high marks.
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PROJECT PORTFOLIO
EVALUATION
Students should give a personal account of his/her
learning and experience gained from project. This
should include:
a) Critical Appraisal of Project:
Analysing original plans, modifications made and
completed artefact and folio
b) Personal Reflection:
Conclusions drawn from project experience etc.
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WT5912
END OF SEMESTER EXAM GUIDANCE
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END OF SEMESTER EXAM
Exam Techniques:
• Marking Scheme – relate allocated
marks to question requirements i.e.
describe five points of information (10
marks), assume that 2 marks are
allocated for each of the 5 points.
• Response types where directed:
• Notes = Bullet points only
• Sketches + Annotations
• Colour – If you have time
• Rough work – if you are unsure
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END OF SEMESTER EXAM
MODULE WT5912 - HINTS
Machine Health and Safety
• Risk Control?
• Teaching Health and Safety?
• Safe Operation of Classroom?
Processing Rough Sawn Material
• Cutting List?
• Use of Particular Machines?
• Health & Safety?
Construction Studies Project Work and Assessment
• Syllabus?
• Assessment?
• Folio?
Construction Studies and Social/Economic/Environmental
Issues
• Low Environmental Impact Design?
• Values?
• Ways of Teaching?
Department of Design & Manufacturing Technology