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PARALA MAHARAJA ENGINEERING COLLEGE
2014
WINDMILL
POWER GENERATIONUSING WIND ENERGY
GUIDED BY:-DR. TRILOCHANROUT
M E C H A N I C A L E N G I N E E R I N G
GroupMembers
 ABHILASH D. DASH
 ABHISEK DAS
 ABHISEK PANIGRAHI
 AMIYA RANJAN PATRA
 ARDHENDU S. JENA
 ASHUTOSH MAHAPATRA
 BANDAN S. PRADHAN
 SURYA P. LENKA
CERTIFICATE
This is to certify that group 1 of Mechanical Engineering of B.Tech 7th
Semester / Final Year of Mechanical Engineering Branch has been
found satisfactory in the continuous internal evaluation of minor project
entitled “WIND POWER GENERATION” for the requirement of B.Tech
Programme in MECHANICAL ENGINEERING under BIJU PATNAIK
UNIVERSITY OF TECHNOLOGY, ODISHA for the academic year
2014-2015.
ACKNOWLEDGEMENT
It is our proud privilege to epitomize my deepest sense of gratitude and
indebtness to DR. TRILOCHAN ROUT for his valuable guidance, keen
and sustained interest, intuitive ideas and persistent endeavor. His
inspiring assistance, laconic reciprocation and affectionate care enabled
us to complete our work smoothlyand successfully.
We acknowledge with immense pleasure the sustained interest,
encouraging attitude and constant inspiration rendered by
B.B.MAHARATI Principal, PMEC. His continued drive for better
quality in everything that happens at PMEC and selfless inspiration
has always helped us to move ahead.
At the nib but neap tide, we bow our head in gratitude at the
omnipresent almighty for all his kindness. we still seek his blessings to
proceed further.
DECLARATION
We hereby declare that Seminar work entitled “WIND POWER
GENERATION”, submitted to Department of Mechanical Engineering,
Parala Maharaja Engineering College, BERHAMPUR is an original
work done by our group. This report is submitted in partial fulfillment
of the requirement for degree of Bachelor of Technology in Mechanical
Engineering. The opinion and conclusions arrived at, are my own
responsibility and views expressed in this report do not represent the
views of any individual.
PREFACE
We the students of group 1 of mechanical engineering,are deeply
profound to establish our work done on the topic of “WIND POWER
GENERATION.This topic is a conventional and highly appreciable
amongthe green society. The effective usage and application of this
project in the layman society can be a boon in our current society.
The effective allowance can reduce the power generationproblems
and can help in the national progress. In this model we are showing
how generate a voltage from heavyrunningtraffic. Conceptof
conversion of mechanical energyinto electrical energyis used in this
project.
Contents
 Introduction
 Design principle
 Generator
 Types of generator
 Generator torque
 Blades
 Materials of blades
 The Hub
 Blade counts
 Yawing
 Tower height
 Connection to the electric grid
 Foundation
 Cost
 Specification of design
 Safety concerns
Introduction
Electricity generation is the process of generating electric energy from
other forms of energy.The fundamental principles of electricity
generation were discovered during the 1820s and early 1830s by the
British scientist Michael Faraday. His basic method is still used today:
electricity is generated by the movement of a loop of wire, or disc of
copper between the poles of a magnet.
For electric utilities, it is the first process in the delivery of electricity to
consumers. The other processes, electricity transmission, distribution,
and electrical power storage and recovery using pumped
storage methods are normally carried out by the electric power
industry.
Electricity is most often generated at a power station by
electromechanical generators, primarily driven by heat engines fueled
by chemical combustion or nuclear fission but also by other means such
as the kinetic energy of flowing water and wind. There are many other
technologies that can be and are used to generate electricity such as
solar photovoltaicand geothermal power.
Electricitygeneration from windenergy
Wind power is the conversion of wind energy into a useful form of
energy, such as using wind turbines to make electricity, windmills for
mechanical power, wind pumps for water pumping or drainage,
or sails to propel ships.
The total amount of economically extractable power available from the
wind is considerably more than present human power use from all
sources. At the end of 2013, worldwide nameplate capacity of wind-
powered generators was 197 giga watts (GW). Wind power now has the
capacity to generate 430 TWh annually, which is about 2.5% of
worldwide electricity usage. Over the past five years the average annual
growth in new installations has been 27.6 percent. Wind power market
penetration is expected to reach 3.35 percent by 2013 and 8 percent by
2018. Several countries have already achieved relatively high levels of
wind power penetration, such as 21% of stationary electricity
production in Denmark, 18% in Portugal, 16% in Spain, 14%
in Ireland and 9% in Germany in 2010. As of 2011, 83 countries around
the world are using wind poweron a commercial basis.
A large wind farm may consist of several hundred individual wind
turbines which are connected to the electric power
transmission network. Offshore wind power can harness the better
wind speeds that are available offshore compared to on land, so offshore
wind power’s contribution in terms of electricity supplied is
higher. Small onshore wind facilities are used to provide electricity to
isolated locations and utility companies increasingly buy back surplus
electricity produced by small domestic wind turbines. Although a
variable source of power, the intermittency of wind seldom creates
problems when using wind power to supply up to 20% of total electricity
demand, but as the proportion rises, increased costs, a need to use
storage such as pumped-storage hydroelectricity, upgrade the grid, or a
lowered ability to supplant conventional production may occur. Power
management techniques such as excess capacity, storage, dispatchable
backing supply (usually natural gas), exporting and importing power to
neighboring areas or reducing demand when wind production is low,
can mitigate these problems.
Wind power, as an alternative to fossil fuels, is plentiful, renewable,
widely distributed, clean, produces no greenhouse gas emissions during
operation, and uses little land. In operation, the overall cost per unit of
energy produced is similar to the cost for new coal and natural gas
installations. The construction of wind farms is not universally
welcomed, but any effects on the environment from wind power are
generallymuch less problematicthan those of any otherpower source.
Designprinciple
There are a lot of them out there in an amazing variety of designs and
complexities.All of them had five things in common though:
1. A generator
2. Blades
3. A tower to get it up into the wind
We reduced the project to just four little systems. If attacked one at a
time, the project didn't seem too terribly difficult. We decided to start
with the generator by using a permanent magnet dc motor. This looked
like a simpler way to go. A Plastic blade attached with the motors sharp
and fixed it on a wood stick. The o/p terminal of the motor is connected
to a battery. When wind blows that turbine rotates and electricity
generates and that stored in the battery. That battery o/p is connected
to LED lights through a switch. This led works here as a street light.
Workingprinciple
A simple DC motor has a coil of wire that can rotate in a magnetic field.
The current in the coil is supplied via two brushes that make moving
contact with a split ring. The coil lies in a steady magnetic field. The
forces exerted on the current-carrying wires create a torque on the coil.
Here we are using it as a Dynamo (Generator). A dynamo is a device
can convert a mechanical rotation into an electrical current. This
process is done with a magnetic field and a coil. The more turns in the
coil the higher the dynamo voltage. The o/p of the motor is connected to
numberof leds through a battery.
Blockdiagram
Sectionsdescription
Generator
In electricity generation, a generator is a device that
converts mechanical energy to electrical energy for use in an
external circuit. The source of mechanical energy may vary widely
from a hand crank to an internal combustion engine. Generators
provide nearly all of the power for electric power grids. The
reverse conversion of electrical energy into mechanical energy is
done by an electric motor, and motors and generators have many
similarities. Many motors can be mechanically driven to generate
electricity and frequentlymake acceptable generators.
Terminology EaryGanz Generator in Zwevegem, West
Flanders, Belgium Electromagnetic generators fall into one of two
broad categories, dynamos and alternators. Dynamos generate direct
current, usually with voltage and/or current fluctuations, usually
through the use of a commutator Alternators generate alternating
current, which may be rectified by another (external or directly
incorporated)system.
 Mechanical:
Rotor: The rotating part of an electrical machine
Stator: The stationary part of an electrical
machine
 Electrical:
Armature: The power-producing component of an
electrical machine. In a generator, alternator, or
dynamo the armature windings generate the electric
current. The armature can be on either the rotor or the
stator.
Field: The magnetic field component of an electrical
machine. The magnetic field of the dynamo or alternator
can be provided by either electromagnets or permanent
magnets mounted on either the rotor or the stator.
History
Before the connection between magnetism and electricity was
discovered, electrostatic generators were used. They operated
on electrostatic principles. Such generators generated very
high voltage and low current. They operated by using
moving electrically charged belts, plates, and disks that carried charge
to a high potential electrode. The charge was generated using either of
two mechanisms: Electrostatic induction and the turboelectric effect.
Because of their inefficiency and the difficulty of insulating machines
that produced very high voltages, electrostatic generators had low
power ratings, and were never used for generation of commercially
significantquantities of electric power.
Theoreticallydevelopment
The operating principle of electromagnetic generators was discovered in
the years of 1831–1832 by Michael Faraday. The principle, later
called Faraday's law, is that an electromotive force is generated in an
electrical conductor which encircles a varying magneticflux.
He also built the first electromagnetic generator, called the Faraday
disk, a type of homo polar generator, using a copper disc rotating
between the poles of a horseshoe magnet. It produced a small DC
voltage.
This design was inefficient, due to self-cancelling counter flows
of current in regions that were not under the influence of the magnetic
field. While current was induced directly underneath the magnet, the
current would circulate backwards in regions that were outside the
influence of the magnetic field. This counter flow limited the power
output to the pickup wires, and induced waste heating of the copper
disc. Later homo polar generators would solve this problem by using an
array of magnets arranged around the disc perimeter to maintain a
steady field effect in one current-flow direction.
Another disadvantage was that the output voltage was very low, due to
the single current path through the magnetic flux. Experimenters found
that using multiple turns of wire in a coil could produce higher, more
useful voltages. Since the output voltage is proportional to the number
of turns, generators could be easily designed to produce any desired
voltage by varying the number of turns. Wire windings became a basic
feature of all subsequentgeneratordesigns.
Independently of Faraday, the Hungarian AnyosJedlik started
experimenting in 1827 with the electromagnetic rotating devices which
he called electromagnetic self-rotors. In the prototype of the single-pole
electric starter (finished between 1852 and 1854) both the stationary
and the revolving parts were electromagnetic. He also may have
formulated the concept of the dynamo in 1861 (before Siemens and
Wheatstone) but didn't patent it as he thought he wasn't the first to
realize this.
Directcurrentgenerators
This large belt-driven high-current dynamo produced 310 amperes at 7
volts. Dynamos are no longer used due to the size and complexity of the
commutator needed for high power applications. The dynamo was the
first electrical generator capable of delivering power for industry. The
dynamo uses electromagnetic induction to convert mechanical rotation
into direct current through the use of a commutator. An early dynamo
was built by Hippolyte Pixii in 1832.The modern dynamo, fit for use in
industrial applications, was invented independently by Sir Charles
Wheatstone, Werner von Siemens and Samuel Alfred Varley. Varley
took out a patent on 24 December 1866, while Siemens and Wheatstone
both announced their discoveries on 17 January 1867, the latter
deliveringa paperon his discovery to the Royal Society.
The "dynamo-electric machine" employed self-powering electromagnetic
field coils rather than permanent magnets to create the stator
field. Wheatstone's design was similar to Siemens', with the difference
that in the Siemens design the stator electromagnets were in series
with the rotor, but in Wheatstone's design they were in parallel. The
use of electromagnets rather than permanent magnets greatly
increased the power output of a dynamo and enabled high power
generation for the first time. This invention led directly to the first
major industrial uses of electricity. For example, in the 1870s Siemens
used electromagnetic dynamos to power electric arc furnaces for the
production of metals and othermaterials.
The dynamo machine that was developed consisted of a stationary
structure, which provides the magnetic field, and a set of rotating
windings which turn within that field. On larger machines the constant
magnetic field is provided by one or more electromagnets, which are
usuallycalled field coils.
Large power generation dynamos are now rarely seen due to the now
nearly universal use of alternating current for power distribution.
Before the adoption of AC, very large direct-current dynamos were the
only means of power generation and distribution. AC has come to
dominate due to the ability of AC to be easily transformed to and from
very high voltages to permit low losses over large distances.
Alternating currentgenerators
Through a series of discoveries, the dynamo was succeeded by many
later inventions, especially the AC alternator, which was capable of
generating alternatingcurrent.
Alternating current generating systems were known in simple forms
from Michael Faraday's original discovery of the magnetic induction of
electric current. Faraday himself built an early alternator. His machine
was a "rotating rectangle", whose operation was heteropolar - each
active conductor passed successively through regions where the
magneticfield was in opposite directions.
Large two-phase alternating current generators were built by a British
electrician, J.E.H. Gordon, in 1882. The first public demonstration of an
"alternator system" was given by William Stanley, Jr., an employee
of Westing house Electric in 1886. Sebastian Ziani de
Ferranti established Ferranti, Thompson and Ince in 1882, to market
his Ferranti-Thompson Alternator, invented with the help of renowned
physicist Lord Kelvin. His early alternators produced frequencies
between 100 and 300 Hz. Ferranti went on to design the Deptford
Power Station for the London Electric Supply Corporation in 1887 using
an alternating current system. On its completion in 1891, it was the
first truly modern power station, supplying high-voltage AC power that
was then "stepped down" for consumer use on each street. This basic
system remains in use today around the world.A small early 1900s
75 kVA direct-driven power station AC alternator, with a separate belt-
driven exciter generator.
In 1891, Nikola Tesla patented a practical "high-frequency"
alternator (which operated around 15 kHz).After 1891, poly
phase alternators were introduced to supply currents of multiple
differing phases. Later alternators were designed for varying
alternating-current frequencies between sixteen and about one hundred
hertz, for use with arc lighting, incandescent lighting and electric
motors.
Generatortorque
Modern large wind turbines are variable-speed machines. When the
wind speed is below rated, generator torque is used to control the rotor
speed in order to capture as much power as possible. The most power is
captured when the tip speed ratio is held constant at its optimum value
(typically 6 or 7). This means that as wind speed increases, rotor speed
should increase proportionally. The difference between the aerodynamic
torque captured by the blades and the applied generator torque controls
the rotor speed. If the generator torque is lower, the rotor accelerates,
and if the generator torque is higher, the rotor slows down. Below rated
wind speed, the generator torque control is active while the blade pitch
is typically held at the constant angle that captures the most power,
fairly flat to the wind. Above rated wind speed, the generator torque is
typically held constantwhile the blade pitch is active.
One technique to control a permanent magnet synchronous motor
is Field Oriented Control. Field Oriented Control is a closed loop
strategy composed of two current controllers (an inner loop and outer
loop cascade design) necessary for controlling the torque, and one speed
controller.
Constanttorque angle control
In this control strategy the d axis current is kept zero, while the vector
current is align with the q axis in order to maintain the torque angle
equal with 90o. This is one of the most used control strategy because of
the simplicity, by controlling only the Iqs current. So, now the
electromagnetic torque equation of the permanent magnet synchronous
generator is simply a linear equation depend on the Iqs current only.So,
the electromagnetic torque for Ids = 0 (we can achieve that with the d-
axis controller) is now:
Te= 3/2 p (λpm Iqs + (Lds-Lqs) Ids Iqs )= 3/2 p λpm Iqs
So, the complete system of the machine side converter and the cascaded
PI controller loops is given by the figure in the right. In that we have
the control inputs, which are the duty rations mds and mqs, of the PWM-
regulated converter. Also, we can see the control scheme for the wind
turbine in the machine side and simultaneously how we keep the
Ids zero (the electromagnetictorque equation is linear).
Blades
The ratio between the speed of the blade tips and the speed of the wind
is called tip speed ratio. High efficiency 3-blade-turbines have tip
speed/wind speed ratios of 6 to 7. Modern wind turbines are designed to
spin at varying speeds (a consequence of their generator design, see
above). Use of aluminum and composite materials in their blades has
contributed to low rotational inertia, which means that newer wind
turbines can accelerate quickly if the winds pick up, keeping the tip
speed ratio more nearly constant. Operating closer to their optimal tip
speed ratio during energetic gusts of wind allows wind turbines to
improve energy capture from sudden gusts that are typical in urban
settings. In contrast, older style wind turbines were designed with
heavier steel blades, which have higher inertia, and rotated at speeds
governed by the AC frequency of the power lines. The high inertia
buffered the changes in rotation speed and thus made power output
more stable. It is generally understood that noise increases with higher
blade tip speeds. To increase tip speed without increasing noise would
allow reduction the torque into the gearbox and generator and reduce
overall structural loads, thereby reducing cost.The reduction of noise is
linked to the detailed aerodynamics of the blades, especially factors that
reduce abrupt stalling. The inability to predict stall restricts the
development of aggressive aerodynamic concepts. .A blade can have
a lift-to-drag ratio of 120,compared to 70 for a sailplane and 15 for an
airliner.
The Hub
In simple designs, the blades are directly bolted to the hub and hence are stalled. In
other more sophisticated designs, they are bolted to the pitch mechanism, which
adjusts their angle of attack according to the wind speed to control their rotational
speed. The pitch mechanism is itself bolted to the hub. The hub is fixed to the rotor
shaft which drives the generator directly or through a gearbox.
Bladecounts
The number of blades is selected for aerodynamic efficiency, component
costs, and system reliability. Noise emissions are affected by the
location of the blades upwind or downwind of the tower and the speed of
the rotor. Given that the noise emissions from the blades' trailing edges
and tips vary by the 5th power of blade speed, a small increase in tip
speed can make a large difference.
Wind turbines developed over the last 50 years have almost universally
used either two or three blades. However, there are patents that
present designs with additional blades, such as Chan Shin's Multi-unit
rotor blade system integrated wind turbine. Aerodynamic efficiency
increases with number of blades but with diminishing return.
Increasing the number of blades from one to two yields a six percent
increase in aerodynamic efficiency, whereas increasing the blade count
from two to three yields only an additional three percent in
efficiency. Further increasing the blade count yields minimal
improvements in aerodynamic efficiency and sacrifices too much in
blade stiffness as the blades become thinner.
Theoretically, an infinite number of blades of zero width is the most
efficient, operating at a high value of the tip speed ratio. But other
considerations lead to a compromise of only a few blades.
Component costs that are affected by blade count are primarily for
materials and manufacturing of the turbine rotor and drive train.
Generally, the fewer the number of blades, the lower the material and
manufacturing costs will be. In addition, the fewer the number of
blades, the higher the rotational speed can be. This is because blade
stiffness requirements to avoid interference with the tower limit how
thin the blades can be manufactured, but only for upwind machines;
deflection of blades in a downwind machine results in increased tower
clearance. Fewer blades with higher rotational speeds reduce peak
torques in the drive train, resulting in lower gearbox and generator
costs.
System reliability is affected by blade count primarily through the
dynamic loading of the rotor into the drive train and tower systems.
While aligning the wind turbine to changes in wind direction (yawing),
each blade experiences a cyclic load at its root end depending on blade
position. This is true of one, two, three blades or more. However, these
cyclic loads when combined together at the drive train shaft are
symmetrically balanced for three blades, yielding smoother operation
during turbine yaw. Turbines with one or two blades can use a pivoting
teetered hub to also nearly eliminate the cyclic loads into the drive shaft
and system during yawing. A Chinese 3.6 MW two-blade is being tested
in Denmark.Mingyang won a bid for 87 MW (29 * 3 MW) two-bladed
offshore wind turbines nearZhuhai in 2013.
Finally, aesthetics can be considered a factor in that some people find
that the three-bladed rotor is more pleasing to look at than a one- or
two-bladed rotor.
Bladematerials
Wood and canvas sails were used on early windmills due to their low
price, availability, and ease of manufacture. Smaller blades can be
made from light metals such as aluminium. These materials, however,
require frequent maintenance. Wood and canvas construction limits
the airfoil shape to a flat plate, which has a relatively high ratio of drag
to force captured (low aerodynamic efficiency) compared to solid airfoils.
Construction of solid airfoil designs requires inflexible materials such
as metals or composites. Some blades also have incorporated lightning
conductors.
New wind turbine designs push power generation from the
single megawatt range to upwards of 10 megawatts using larger and
larger blades. A larger area effectively increases the tip-speed ratio of a
turbine at a given wind speed, thus increasing its energy
extraction.Computer-aided engineering software such as Hyper
Sizer (originally developed for spacecraft design) can be used to improve
blade design.
As of 2013, production wind turbine blades are as large as 120 meters
in diameterwith prototypes reaching 160 meters. In 2001, an estimated
50 million kilograms of fibre glass laminate were used in wind turbine
blades.
An important goal of larger blade systems is to control blade weight.
Since blade mass scales as the cube of the turbine radius, loading due to
gravity constrains systems with larger blades.Gravitational loads
include axial and tensile/ compressive loads (top/bottom of rotation) as
well as bending (lateral positions). The magnitude of these loads
fluctuates cyclically and the edgewise moments (see below) are reversed
every 180° of rotation. Typical rotor speeds and design life are ~10rpm
and 20 years, respectively, with the number of lifetime revolutions on
the order of 10^8. Considering wind, it is expected that turbine blades
go through ~10^9 loading cycles. Wind is another source of rotor blade
loading. Lift causes bending in the flapwise direction (out of rotor plane)
while air flow around the blade cause edgewise bending (in the rotor
plane). Flapwise bending involves tension on the pressure (upwind) side
and compression on the suction (downwind) side. Edgewise bending
involves tension on the leading edge and compression on the trailing
edge.
Wind loads are cyclical because of natural variability in wind speed and
wind shear(higher speeds at top of rotation).
Failure in ultimate loading of wind-turbine rotor blades exposed to wind
and gravity loading is a failure mode that needs to be considered when
the rotor blades are designed. The wind speed that causes bending of
the rotor blades exhibits a natural variability, and so does the stress
response in the rotor blades. Also, the resistance of the rotor blades, in
terms of their tensile strengths, exhibits a natural variability.
Fiberglass-reinforced epoxy blades of Siemens SWT-2.3-101 wind
turbines. The blade size of 49 meters[ is in comparison to
a substation behind them at Wolfe Island Wind Farm.
Manufacturing blades in the 40 to 50 metre range involves proven
fibreglass composite fabrication techniques. Manufactures such
as Nordex and GE Wind use an infusion process. Other manufacturers
use variations on this technique, some including carbon and wood with
fibreglass in an epoxy matrix. Other options include prepregfibreglass
and vacuum-assisted resin transfer molding. Each of these options use a
glass-fibre reinforced polymer composite constructed with differing
complexity. Perhaps the largest issue with more simplistic, open-mould,
wet systems are the emissions associated with the volatile organics
released. Preimpregnated materials and resin infusion techniques avoid
the release of volatiles by containing all reaction gases. However, these
contained processes have their own challenges, namely the production
of thick laminates necessary for structural components becomes more
difficult. As the preform resin permeability dictates the maximum
laminate thickness, bleeding is required to eliminate voids and ensure
proper resin distribution. One solution to resin distribution a
partiallypreimpregnatedfibreglass. During evacuation, the dry fabric
provides a path for airflow and, once heat and pressure are applied,
resin may flow into the dry region resulting in a thoroughly
impregnated laminate structure.
Epoxy-based composites have environmental, production, and cost
advantages over other resin systems. Epoxies also allow shorter cure
cycles, increased durability, and improved surface finish. Prepreg
operations further reduce processing time over wet lay-up systems. As
turbine blades pass 60 metres, infusion techniques become more
prevalent; the traditional resin transfer moulding injection time is too
long as compared to the resin set-up time, limiting laminate thickness.
Injection forces resin through a thicker ply stack, thus depositing the
resin where in the laminate structure before gelatin occurs. Specialized
epoxy resins have been developed to customize lifetimes and viscosity.
Carbon fibre-reinforced load-bearing spars can reduce weight and
increase stiffness. Using carbon fibres in 60 metre turbine blades is
estimated to reduce total blade mass by 38% and decrease cost by 14%
compared to 100% fibreglass. Carbon fibres have the added benefit of
reducing the thickness of fiberglass laminate sections, further
addressing the problems associated with resin wetting of thick lay-up
sections. Wind turbines may also benefit from the general trend of
increasinguse and decreasingcost of carbon fibre materials.
Yawing
Percentoutput vs. windangle
Modern large wind turbines are typically actively controlled to face the
wind direction measured by a wind vane situated on the back of
the nacelle. By minimizing the yaw angle (the misalignment between
wind and turbine pointing direction), the power output is maximized
and non-symmetrical loads minimized. However, since the wind
direction varies quickly the turbine will not strictly follow the direction
and will have a small yaw angle on average. The power output losses
can simply be approximated to fall with (cos (yaw angle))3. Particularly
at low-to-medium wind speeds, yawing can make a significant reduction
in turbine output, with wind direction variations of ±30° being quite
common and long response times of the turbines to changes in wind
direction. At high wind speeds,the wind direction is less variable.
Towerheight
Wind velocities increase at higher altitudes due to surface aerodynamic
drag (by land or water surfaces) and the viscosity of the air. The
variation in velocity with altitude, calledwind shear, is most dramatic
near the surface.
Typically, in day the variation follows the wind profile power law, which
predicts that wind speed rises proportionally to the seventh root of
altitude. Doubling the altitude of a turbine, then, increases the expected
wind speeds by 10% and the expected power by 34%. To avoid buckling,
doubling the tower height generally requires doubling the diameter of
the tower as well, increasing the amount of material by a factor of at
least four.
At night time, or when the atmosphere becomes stable, wind speed close
to the ground usually subsides whereas at turbine hub altitude it does
not decrease that much or may even increase. As a result the wind
speed is higher and a turbine will produce more power than expected
from the 1/7 power law: doubling the altitude may increase wind speed
by 20% to 60%. A stable atmosphere is caused by radioactive cooling of
the surface and is common in a temperate climate: it usually occurs
when there is a (partly) clear sky at night. When the (high altitude)
wind is strong (a 10-meter wind speed higher than approximately 6 to
7 m/s the stable atmosphere is disrupted because of friction turbulence
and the atmosphere will turn neutral. A daytime atmosphere is either
neutral (no net radiation; usually with strong winds and heavy
clouding) or unstable (rising air because of ground heating—by the
sun). Here again the 1/7 power law applies or is at least a good
approximation of the wind profile. Indiana had been rated as having a
wind capacity of 30,000 MW, but by raising the expected turbine height
from 50 m to 70 m, the wind capacity estimate was raised to 40,000
MW, and could be double that at 100 m.
For HAWTs, tower heights approximately two to three times the blade
length have been found to balance material costs of the tower against
better utilisation of the more expensive active components.
Sections of a wind turbine tower, transported in a bulk carrier ship
Road size restrictions makes transportation of towers with a diameter
of more than 4.3 m difficult. Swedish analyses show that it is important
to have the bottom wing tip at least 30 m above the tree tops, but a
taller tower requires a larger tower diameter. A 3 MW turbine may
increase output from 5,000 MWh to 7,700 MWh per year by going from
80 to 125 meter tower height. A tower profile made of connected shells
rather than cylinders can have a larger diameter and still be
transportable. A 100 m prototype tower with TC bolted 18 mm 'plank'
shells has been erected at the wind turbine test center Høvsøre in
Denmark and certified by Det Norske Veritas, with a Siemens nacelle.
Shell elements can be shipped in standard 12 m shipping
containers, and 2½ towers per weekare produced this way.
Wood is being investigated as a material for wind turbine towers, and a
100 metre tall tower supporting a 1.5 MW turbine has been erected in
Germany. The wood tower shares the same transportation benefits of
the segmented steel shell tower, but without the steel resource
consumption.
Connection totheelectricgrid
All grid-connected wind turbines, from the first one in 1939 until the
development of variable-speed grid-connected wind turbines in the
1970s, were fixed-speed wind turbines. As of 2003, nearly all grid-
connected wind turbines operate at exactly constant speed (synchronous
generators) or within a few percent of constant speed (induction
generators).As of 2011, many operational wind turbines used fixed
speed induction generators (FSIG).As of 2011, most new grid-connected
wind turbines are variable speed wind turbines—they are in some
variable speed configuration
Early wind turbine control systems were designed for peak power
extraction, also called maximum power point tracking—they attempt to
pull the maximum possible electrical power from a given wind turbine
under the current wind conditions.More recent wind turbine control
systems deliberately pull less electrical power than they possibly could
in most circumstances,in order to provide otherbenefits,which include:
spinning reserves to quickly produce more power when needed—such as
when some other generator suddenly drops from the grid—up to the
max power supported by the current wind conditions.
Variable-speed wind turbines can (very briefly) produce more power
than the current wind conditions can support, by storing some wind
energy as kinetic energy (accelerating during brief gusts of faster wind)
and later converting that kinetic energy to electric energy (decelerating,
either when more power is needed elsewhere, or during short lulls in
the wind, or both).damping (electrical) sub synchronous resonances in
the griddamping(mechanical)resonances in the tower
The generator in a wind turbine produces alternating current (AC)
electricity. Some turbines drive an AC/AC converter—which converts
the AC to direct current (DC) with a rectifier and then back to AC with
an inverter—in order to match the frequency and phase of the grid.
However, the most common method in large modern turbines is to
instead use a doubly fed induction generator directly connected to
the electricity grid.
A useful technique to connect a permanent magnet synchronous
generator to the grid is by using a back-to-back converter. Also, we can
have control schemes so as to achieve unity power factor in the
connection to the grid. In that way the wind turbine will not consume
reactive power, which is the most common problem with wind turbines
that use induction machines. This leads to a more stable power system.
Moreover, with different control schemes a wind turbine with a
permanent magnet synchronous generator can provide or consume
reactive power. So, it can work as a dynamic capacitor/inductor bank so
as to help with the power systems' stability.
Grid SideControllerDesign
Below we show the control scheme so as to achieve unity power factor :
Reactive power regulation consists of one PI controller in order to achieve
operation with unity power factor (i.e. Qgrid = 0 ). It is obvious that IdN has to be
regulated to reach zero at steady-state (IdNref = 0).
We can see the complete system of the grid side converter and the cascaded PI
controller loops in the figure in the right.
Wind turbinefoundations
Wind turbines, by their nature, are very tall slender structures,this can
cause a number of issues when the structural design of the
foundations are considered. The foundations for a
conventional engineering structure are designed mainly to transfer the
vertical load (dead weight) to the ground, this generally allows for a
comparatively unsophisticated arrangement to be used. However in the
case of wind turbines, due to the high wind and environmental loads
experienced there is a significant horizontal dynamic load that needs to
be appropriatelyrestrained.
This loading regime causes large moment loads to be applied to the
foundations of a wind turbine. As a result, considerable attention needs
to be given when designing the footings to ensure that the turbines are
sufficiently restrained to operate efficiently. In the current Det Norske
Veritas (DNV) guidelines for the design of wind turbines the angular
deflection of the foundations are limited to 0.5°. DNV guidelines
regarding earthquakes suggest that horizontal loads are larger than
vertical loads for offshore wind turbines, while guidelines
for tsunamis only suggest designing for maximum sea waves. In
contrast, IEC suggests consideringtsunami loads.
Scale model tests using a 50-g centrifuge are being performed at
the Technical University of Denmark to test monopile foundations for
offshore wind turbines at 30 to 50-m water depth.
Costs
The modern wind turbine is a complex and integrated system.
Structural elements comprise the majority of the weight and cost. All
parts of the structure must be inexpensive, lightweight, durable, and
manufacturable, under variable loading and environmental conditions.
Turbine systems that have fewer failures,require less maintenance, are
lighter and last longer will lead to reducingthe cost of wind energy.
One way to achieve this is to implement well-documented, validated
analysis codes, according to a 2011 report from a coalition of
researchers from universities, industry, and government, supported by
the Atkinson Center for a Sustainable Future.The major parts of a
modern turbine may cost (percentage of total) : tower 22%, blades 18%,
gearbox14%, generator8%.
Efficiencyandwindspeed
The efficiency of a wind turbine is a maximum at its design wind
velocity, and efficiency decreases with the fluctuations in wind. The
lowest velocity at which the turbine develops its full power is known as
rated wind velocity. Below some minimum wind velocity, no useful
power output can be produced from wind turbine. There are limits on
both the minimum and maximum wind velocity for the efficient
operation of wind turbines.
Design specification
The design specification for a wind-turbine will contain a power curve
and guaranteed availability. With the data from the wind resource
assessment it is possible to calculate commercial viability. The
typical operating temperature range is −20 to 40 °C (−4 to 104 °F). In
areas with extreme climate (like Inner Mongolia or Rajasthan) specific
cold and hot weather versions are required.Wind turbines can be
designed and validated according to IEC 61400 standards.
Low temperature
Utility-scale wind turbine generators have minimum temperature
operating limits which apply in areas that experience temperatures
below –20 °C. Wind turbines must be protected from ice accumulation.
It can make anemometer readings inaccurate and which can cause high
structure loads and damage. Some turbine manufacturers offer low-
temperature packages at a few percent extra cost, which include
internal heaters, different lubricants, and different alloys for structural
elements. If the low-temperature interval is combined with a low-wind
condition, the wind turbine will require an external supply of power,
equivalent to a few percent of its rated power, for internal heating. For
example, the St. Leon, Manitoba project has a total rating of 99 MW
and is estimated to need up to 3 MW (around 3% of capacity) of station
service power a few days a year for temperatures down to –30 °C. This
factor affects the economics of wind turbine operation in cold climates.
SAFETYCONCERNS
All wind turbines have a maximum wind speed, called the survival
speed, at which they will not operate above. When winds over this
maximum occur, they have an internal brake and lock to prevent them
from going faster than this survival speed. For turbines operating in
cold winter conditions, be prepared to de-ice as required, and store
batteries in an insulated place. Mounting turbines on rooftops is
generally not recommended unless a wind turbine is very small (1 kW of
rated output or less). Wind turbines tend to vibrate and transmit the
vibration to the structure on which they are mounted. As a result,
turbines mounted on a rooftop could lead to both noise and structural
problems with the buildingand rooftop.
Conclusion
We do hereby conclude that the natural wind power can be maneuverly
used for the production of electricity generation. These are the
renewable resources that are needed to be widely used for the power
production which can play essential roles in the development of cities.
The sea beach and the coastal zones can affably accommodate the
benefits of the renewable resource cause they have the abundance of
free wind power in a continuous manner .The widened use the
windmills can provide free electrical power to be used in the public
areas,such as street lights , parks etc.
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Windmill

  • 1. PARALA MAHARAJA ENGINEERING COLLEGE 2014 WINDMILL POWER GENERATIONUSING WIND ENERGY GUIDED BY:-DR. TRILOCHANROUT M E C H A N I C A L E N G I N E E R I N G
  • 2. GroupMembers  ABHILASH D. DASH  ABHISEK DAS  ABHISEK PANIGRAHI  AMIYA RANJAN PATRA  ARDHENDU S. JENA  ASHUTOSH MAHAPATRA  BANDAN S. PRADHAN  SURYA P. LENKA
  • 3. CERTIFICATE This is to certify that group 1 of Mechanical Engineering of B.Tech 7th Semester / Final Year of Mechanical Engineering Branch has been found satisfactory in the continuous internal evaluation of minor project entitled “WIND POWER GENERATION” for the requirement of B.Tech Programme in MECHANICAL ENGINEERING under BIJU PATNAIK UNIVERSITY OF TECHNOLOGY, ODISHA for the academic year 2014-2015.
  • 4. ACKNOWLEDGEMENT It is our proud privilege to epitomize my deepest sense of gratitude and indebtness to DR. TRILOCHAN ROUT for his valuable guidance, keen and sustained interest, intuitive ideas and persistent endeavor. His inspiring assistance, laconic reciprocation and affectionate care enabled us to complete our work smoothlyand successfully. We acknowledge with immense pleasure the sustained interest, encouraging attitude and constant inspiration rendered by B.B.MAHARATI Principal, PMEC. His continued drive for better quality in everything that happens at PMEC and selfless inspiration has always helped us to move ahead. At the nib but neap tide, we bow our head in gratitude at the omnipresent almighty for all his kindness. we still seek his blessings to proceed further.
  • 5. DECLARATION We hereby declare that Seminar work entitled “WIND POWER GENERATION”, submitted to Department of Mechanical Engineering, Parala Maharaja Engineering College, BERHAMPUR is an original work done by our group. This report is submitted in partial fulfillment of the requirement for degree of Bachelor of Technology in Mechanical Engineering. The opinion and conclusions arrived at, are my own responsibility and views expressed in this report do not represent the views of any individual.
  • 6. PREFACE We the students of group 1 of mechanical engineering,are deeply profound to establish our work done on the topic of “WIND POWER GENERATION.This topic is a conventional and highly appreciable amongthe green society. The effective usage and application of this project in the layman society can be a boon in our current society. The effective allowance can reduce the power generationproblems and can help in the national progress. In this model we are showing how generate a voltage from heavyrunningtraffic. Conceptof conversion of mechanical energyinto electrical energyis used in this project.
  • 7. Contents  Introduction  Design principle  Generator  Types of generator  Generator torque  Blades  Materials of blades  The Hub  Blade counts  Yawing  Tower height  Connection to the electric grid  Foundation  Cost  Specification of design  Safety concerns
  • 8. Introduction Electricity generation is the process of generating electric energy from other forms of energy.The fundamental principles of electricity generation were discovered during the 1820s and early 1830s by the British scientist Michael Faraday. His basic method is still used today: electricity is generated by the movement of a loop of wire, or disc of copper between the poles of a magnet. For electric utilities, it is the first process in the delivery of electricity to consumers. The other processes, electricity transmission, distribution, and electrical power storage and recovery using pumped storage methods are normally carried out by the electric power industry. Electricity is most often generated at a power station by electromechanical generators, primarily driven by heat engines fueled by chemical combustion or nuclear fission but also by other means such as the kinetic energy of flowing water and wind. There are many other technologies that can be and are used to generate electricity such as solar photovoltaicand geothermal power.
  • 9. Electricitygeneration from windenergy Wind power is the conversion of wind energy into a useful form of energy, such as using wind turbines to make electricity, windmills for mechanical power, wind pumps for water pumping or drainage, or sails to propel ships. The total amount of economically extractable power available from the wind is considerably more than present human power use from all sources. At the end of 2013, worldwide nameplate capacity of wind- powered generators was 197 giga watts (GW). Wind power now has the capacity to generate 430 TWh annually, which is about 2.5% of worldwide electricity usage. Over the past five years the average annual growth in new installations has been 27.6 percent. Wind power market penetration is expected to reach 3.35 percent by 2013 and 8 percent by 2018. Several countries have already achieved relatively high levels of wind power penetration, such as 21% of stationary electricity production in Denmark, 18% in Portugal, 16% in Spain, 14% in Ireland and 9% in Germany in 2010. As of 2011, 83 countries around the world are using wind poweron a commercial basis.
  • 10. A large wind farm may consist of several hundred individual wind turbines which are connected to the electric power transmission network. Offshore wind power can harness the better wind speeds that are available offshore compared to on land, so offshore wind power’s contribution in terms of electricity supplied is higher. Small onshore wind facilities are used to provide electricity to isolated locations and utility companies increasingly buy back surplus electricity produced by small domestic wind turbines. Although a variable source of power, the intermittency of wind seldom creates problems when using wind power to supply up to 20% of total electricity demand, but as the proportion rises, increased costs, a need to use storage such as pumped-storage hydroelectricity, upgrade the grid, or a lowered ability to supplant conventional production may occur. Power management techniques such as excess capacity, storage, dispatchable backing supply (usually natural gas), exporting and importing power to neighboring areas or reducing demand when wind production is low, can mitigate these problems. Wind power, as an alternative to fossil fuels, is plentiful, renewable, widely distributed, clean, produces no greenhouse gas emissions during
  • 11. operation, and uses little land. In operation, the overall cost per unit of energy produced is similar to the cost for new coal and natural gas installations. The construction of wind farms is not universally welcomed, but any effects on the environment from wind power are generallymuch less problematicthan those of any otherpower source.
  • 12. Designprinciple There are a lot of them out there in an amazing variety of designs and complexities.All of them had five things in common though: 1. A generator 2. Blades 3. A tower to get it up into the wind We reduced the project to just four little systems. If attacked one at a time, the project didn't seem too terribly difficult. We decided to start with the generator by using a permanent magnet dc motor. This looked like a simpler way to go. A Plastic blade attached with the motors sharp and fixed it on a wood stick. The o/p terminal of the motor is connected to a battery. When wind blows that turbine rotates and electricity generates and that stored in the battery. That battery o/p is connected to LED lights through a switch. This led works here as a street light. Workingprinciple
  • 13. A simple DC motor has a coil of wire that can rotate in a magnetic field. The current in the coil is supplied via two brushes that make moving contact with a split ring. The coil lies in a steady magnetic field. The forces exerted on the current-carrying wires create a torque on the coil. Here we are using it as a Dynamo (Generator). A dynamo is a device can convert a mechanical rotation into an electrical current. This process is done with a magnetic field and a coil. The more turns in the coil the higher the dynamo voltage. The o/p of the motor is connected to numberof leds through a battery.
  • 15. Sectionsdescription Generator In electricity generation, a generator is a device that converts mechanical energy to electrical energy for use in an external circuit. The source of mechanical energy may vary widely from a hand crank to an internal combustion engine. Generators provide nearly all of the power for electric power grids. The reverse conversion of electrical energy into mechanical energy is done by an electric motor, and motors and generators have many similarities. Many motors can be mechanically driven to generate electricity and frequentlymake acceptable generators.
  • 16. Terminology EaryGanz Generator in Zwevegem, West Flanders, Belgium Electromagnetic generators fall into one of two broad categories, dynamos and alternators. Dynamos generate direct current, usually with voltage and/or current fluctuations, usually through the use of a commutator Alternators generate alternating current, which may be rectified by another (external or directly incorporated)system.  Mechanical: Rotor: The rotating part of an electrical machine Stator: The stationary part of an electrical machine  Electrical: Armature: The power-producing component of an electrical machine. In a generator, alternator, or dynamo the armature windings generate the electric current. The armature can be on either the rotor or the stator.
  • 17. Field: The magnetic field component of an electrical machine. The magnetic field of the dynamo or alternator can be provided by either electromagnets or permanent magnets mounted on either the rotor or the stator. History Before the connection between magnetism and electricity was discovered, electrostatic generators were used. They operated on electrostatic principles. Such generators generated very high voltage and low current. They operated by using moving electrically charged belts, plates, and disks that carried charge to a high potential electrode. The charge was generated using either of two mechanisms: Electrostatic induction and the turboelectric effect. Because of their inefficiency and the difficulty of insulating machines that produced very high voltages, electrostatic generators had low power ratings, and were never used for generation of commercially significantquantities of electric power.
  • 18. Theoreticallydevelopment The operating principle of electromagnetic generators was discovered in the years of 1831–1832 by Michael Faraday. The principle, later called Faraday's law, is that an electromotive force is generated in an electrical conductor which encircles a varying magneticflux. He also built the first electromagnetic generator, called the Faraday disk, a type of homo polar generator, using a copper disc rotating between the poles of a horseshoe magnet. It produced a small DC voltage. This design was inefficient, due to self-cancelling counter flows of current in regions that were not under the influence of the magnetic field. While current was induced directly underneath the magnet, the current would circulate backwards in regions that were outside the influence of the magnetic field. This counter flow limited the power output to the pickup wires, and induced waste heating of the copper disc. Later homo polar generators would solve this problem by using an
  • 19. array of magnets arranged around the disc perimeter to maintain a steady field effect in one current-flow direction. Another disadvantage was that the output voltage was very low, due to the single current path through the magnetic flux. Experimenters found that using multiple turns of wire in a coil could produce higher, more useful voltages. Since the output voltage is proportional to the number of turns, generators could be easily designed to produce any desired voltage by varying the number of turns. Wire windings became a basic feature of all subsequentgeneratordesigns. Independently of Faraday, the Hungarian AnyosJedlik started experimenting in 1827 with the electromagnetic rotating devices which he called electromagnetic self-rotors. In the prototype of the single-pole electric starter (finished between 1852 and 1854) both the stationary and the revolving parts were electromagnetic. He also may have formulated the concept of the dynamo in 1861 (before Siemens and Wheatstone) but didn't patent it as he thought he wasn't the first to realize this.
  • 20. Directcurrentgenerators This large belt-driven high-current dynamo produced 310 amperes at 7 volts. Dynamos are no longer used due to the size and complexity of the commutator needed for high power applications. The dynamo was the first electrical generator capable of delivering power for industry. The dynamo uses electromagnetic induction to convert mechanical rotation into direct current through the use of a commutator. An early dynamo was built by Hippolyte Pixii in 1832.The modern dynamo, fit for use in industrial applications, was invented independently by Sir Charles Wheatstone, Werner von Siemens and Samuel Alfred Varley. Varley took out a patent on 24 December 1866, while Siemens and Wheatstone both announced their discoveries on 17 January 1867, the latter deliveringa paperon his discovery to the Royal Society. The "dynamo-electric machine" employed self-powering electromagnetic field coils rather than permanent magnets to create the stator field. Wheatstone's design was similar to Siemens', with the difference that in the Siemens design the stator electromagnets were in series
  • 21. with the rotor, but in Wheatstone's design they were in parallel. The use of electromagnets rather than permanent magnets greatly increased the power output of a dynamo and enabled high power generation for the first time. This invention led directly to the first major industrial uses of electricity. For example, in the 1870s Siemens used electromagnetic dynamos to power electric arc furnaces for the production of metals and othermaterials. The dynamo machine that was developed consisted of a stationary structure, which provides the magnetic field, and a set of rotating windings which turn within that field. On larger machines the constant magnetic field is provided by one or more electromagnets, which are usuallycalled field coils. Large power generation dynamos are now rarely seen due to the now nearly universal use of alternating current for power distribution. Before the adoption of AC, very large direct-current dynamos were the only means of power generation and distribution. AC has come to dominate due to the ability of AC to be easily transformed to and from very high voltages to permit low losses over large distances.
  • 22. Alternating currentgenerators Through a series of discoveries, the dynamo was succeeded by many later inventions, especially the AC alternator, which was capable of generating alternatingcurrent. Alternating current generating systems were known in simple forms from Michael Faraday's original discovery of the magnetic induction of electric current. Faraday himself built an early alternator. His machine was a "rotating rectangle", whose operation was heteropolar - each active conductor passed successively through regions where the magneticfield was in opposite directions. Large two-phase alternating current generators were built by a British electrician, J.E.H. Gordon, in 1882. The first public demonstration of an "alternator system" was given by William Stanley, Jr., an employee of Westing house Electric in 1886. Sebastian Ziani de Ferranti established Ferranti, Thompson and Ince in 1882, to market his Ferranti-Thompson Alternator, invented with the help of renowned physicist Lord Kelvin. His early alternators produced frequencies
  • 23. between 100 and 300 Hz. Ferranti went on to design the Deptford Power Station for the London Electric Supply Corporation in 1887 using an alternating current system. On its completion in 1891, it was the first truly modern power station, supplying high-voltage AC power that was then "stepped down" for consumer use on each street. This basic system remains in use today around the world.A small early 1900s 75 kVA direct-driven power station AC alternator, with a separate belt- driven exciter generator. In 1891, Nikola Tesla patented a practical "high-frequency" alternator (which operated around 15 kHz).After 1891, poly phase alternators were introduced to supply currents of multiple differing phases. Later alternators were designed for varying alternating-current frequencies between sixteen and about one hundred hertz, for use with arc lighting, incandescent lighting and electric motors.
  • 24. Generatortorque Modern large wind turbines are variable-speed machines. When the wind speed is below rated, generator torque is used to control the rotor speed in order to capture as much power as possible. The most power is captured when the tip speed ratio is held constant at its optimum value (typically 6 or 7). This means that as wind speed increases, rotor speed should increase proportionally. The difference between the aerodynamic torque captured by the blades and the applied generator torque controls the rotor speed. If the generator torque is lower, the rotor accelerates, and if the generator torque is higher, the rotor slows down. Below rated wind speed, the generator torque control is active while the blade pitch is typically held at the constant angle that captures the most power, fairly flat to the wind. Above rated wind speed, the generator torque is typically held constantwhile the blade pitch is active. One technique to control a permanent magnet synchronous motor is Field Oriented Control. Field Oriented Control is a closed loop strategy composed of two current controllers (an inner loop and outer
  • 25. loop cascade design) necessary for controlling the torque, and one speed controller. Constanttorque angle control In this control strategy the d axis current is kept zero, while the vector current is align with the q axis in order to maintain the torque angle equal with 90o. This is one of the most used control strategy because of the simplicity, by controlling only the Iqs current. So, now the electromagnetic torque equation of the permanent magnet synchronous generator is simply a linear equation depend on the Iqs current only.So, the electromagnetic torque for Ids = 0 (we can achieve that with the d- axis controller) is now: Te= 3/2 p (λpm Iqs + (Lds-Lqs) Ids Iqs )= 3/2 p λpm Iqs So, the complete system of the machine side converter and the cascaded PI controller loops is given by the figure in the right. In that we have the control inputs, which are the duty rations mds and mqs, of the PWM- regulated converter. Also, we can see the control scheme for the wind turbine in the machine side and simultaneously how we keep the Ids zero (the electromagnetictorque equation is linear).
  • 26. Blades The ratio between the speed of the blade tips and the speed of the wind is called tip speed ratio. High efficiency 3-blade-turbines have tip speed/wind speed ratios of 6 to 7. Modern wind turbines are designed to spin at varying speeds (a consequence of their generator design, see above). Use of aluminum and composite materials in their blades has contributed to low rotational inertia, which means that newer wind turbines can accelerate quickly if the winds pick up, keeping the tip speed ratio more nearly constant. Operating closer to their optimal tip speed ratio during energetic gusts of wind allows wind turbines to improve energy capture from sudden gusts that are typical in urban settings. In contrast, older style wind turbines were designed with heavier steel blades, which have higher inertia, and rotated at speeds governed by the AC frequency of the power lines. The high inertia buffered the changes in rotation speed and thus made power output more stable. It is generally understood that noise increases with higher blade tip speeds. To increase tip speed without increasing noise would
  • 27. allow reduction the torque into the gearbox and generator and reduce overall structural loads, thereby reducing cost.The reduction of noise is linked to the detailed aerodynamics of the blades, especially factors that reduce abrupt stalling. The inability to predict stall restricts the development of aggressive aerodynamic concepts. .A blade can have a lift-to-drag ratio of 120,compared to 70 for a sailplane and 15 for an airliner. The Hub In simple designs, the blades are directly bolted to the hub and hence are stalled. In other more sophisticated designs, they are bolted to the pitch mechanism, which adjusts their angle of attack according to the wind speed to control their rotational speed. The pitch mechanism is itself bolted to the hub. The hub is fixed to the rotor shaft which drives the generator directly or through a gearbox.
  • 28. Bladecounts The number of blades is selected for aerodynamic efficiency, component costs, and system reliability. Noise emissions are affected by the location of the blades upwind or downwind of the tower and the speed of the rotor. Given that the noise emissions from the blades' trailing edges and tips vary by the 5th power of blade speed, a small increase in tip speed can make a large difference. Wind turbines developed over the last 50 years have almost universally used either two or three blades. However, there are patents that present designs with additional blades, such as Chan Shin's Multi-unit rotor blade system integrated wind turbine. Aerodynamic efficiency increases with number of blades but with diminishing return. Increasing the number of blades from one to two yields a six percent increase in aerodynamic efficiency, whereas increasing the blade count from two to three yields only an additional three percent in efficiency. Further increasing the blade count yields minimal
  • 29. improvements in aerodynamic efficiency and sacrifices too much in blade stiffness as the blades become thinner. Theoretically, an infinite number of blades of zero width is the most efficient, operating at a high value of the tip speed ratio. But other considerations lead to a compromise of only a few blades. Component costs that are affected by blade count are primarily for materials and manufacturing of the turbine rotor and drive train. Generally, the fewer the number of blades, the lower the material and manufacturing costs will be. In addition, the fewer the number of blades, the higher the rotational speed can be. This is because blade stiffness requirements to avoid interference with the tower limit how thin the blades can be manufactured, but only for upwind machines; deflection of blades in a downwind machine results in increased tower clearance. Fewer blades with higher rotational speeds reduce peak torques in the drive train, resulting in lower gearbox and generator costs. System reliability is affected by blade count primarily through the dynamic loading of the rotor into the drive train and tower systems.
  • 30. While aligning the wind turbine to changes in wind direction (yawing), each blade experiences a cyclic load at its root end depending on blade position. This is true of one, two, three blades or more. However, these cyclic loads when combined together at the drive train shaft are symmetrically balanced for three blades, yielding smoother operation during turbine yaw. Turbines with one or two blades can use a pivoting teetered hub to also nearly eliminate the cyclic loads into the drive shaft and system during yawing. A Chinese 3.6 MW two-blade is being tested in Denmark.Mingyang won a bid for 87 MW (29 * 3 MW) two-bladed offshore wind turbines nearZhuhai in 2013. Finally, aesthetics can be considered a factor in that some people find that the three-bladed rotor is more pleasing to look at than a one- or two-bladed rotor.
  • 31. Bladematerials Wood and canvas sails were used on early windmills due to their low price, availability, and ease of manufacture. Smaller blades can be made from light metals such as aluminium. These materials, however, require frequent maintenance. Wood and canvas construction limits the airfoil shape to a flat plate, which has a relatively high ratio of drag to force captured (low aerodynamic efficiency) compared to solid airfoils. Construction of solid airfoil designs requires inflexible materials such as metals or composites. Some blades also have incorporated lightning conductors. New wind turbine designs push power generation from the single megawatt range to upwards of 10 megawatts using larger and larger blades. A larger area effectively increases the tip-speed ratio of a turbine at a given wind speed, thus increasing its energy extraction.Computer-aided engineering software such as Hyper Sizer (originally developed for spacecraft design) can be used to improve blade design.
  • 32. As of 2013, production wind turbine blades are as large as 120 meters in diameterwith prototypes reaching 160 meters. In 2001, an estimated 50 million kilograms of fibre glass laminate were used in wind turbine blades. An important goal of larger blade systems is to control blade weight. Since blade mass scales as the cube of the turbine radius, loading due to gravity constrains systems with larger blades.Gravitational loads include axial and tensile/ compressive loads (top/bottom of rotation) as well as bending (lateral positions). The magnitude of these loads fluctuates cyclically and the edgewise moments (see below) are reversed every 180° of rotation. Typical rotor speeds and design life are ~10rpm and 20 years, respectively, with the number of lifetime revolutions on the order of 10^8. Considering wind, it is expected that turbine blades go through ~10^9 loading cycles. Wind is another source of rotor blade loading. Lift causes bending in the flapwise direction (out of rotor plane) while air flow around the blade cause edgewise bending (in the rotor plane). Flapwise bending involves tension on the pressure (upwind) side and compression on the suction (downwind) side. Edgewise bending
  • 33. involves tension on the leading edge and compression on the trailing edge. Wind loads are cyclical because of natural variability in wind speed and wind shear(higher speeds at top of rotation). Failure in ultimate loading of wind-turbine rotor blades exposed to wind and gravity loading is a failure mode that needs to be considered when the rotor blades are designed. The wind speed that causes bending of the rotor blades exhibits a natural variability, and so does the stress response in the rotor blades. Also, the resistance of the rotor blades, in terms of their tensile strengths, exhibits a natural variability. Fiberglass-reinforced epoxy blades of Siemens SWT-2.3-101 wind turbines. The blade size of 49 meters[ is in comparison to a substation behind them at Wolfe Island Wind Farm. Manufacturing blades in the 40 to 50 metre range involves proven fibreglass composite fabrication techniques. Manufactures such as Nordex and GE Wind use an infusion process. Other manufacturers use variations on this technique, some including carbon and wood with fibreglass in an epoxy matrix. Other options include prepregfibreglass
  • 34. and vacuum-assisted resin transfer molding. Each of these options use a glass-fibre reinforced polymer composite constructed with differing complexity. Perhaps the largest issue with more simplistic, open-mould, wet systems are the emissions associated with the volatile organics released. Preimpregnated materials and resin infusion techniques avoid the release of volatiles by containing all reaction gases. However, these contained processes have their own challenges, namely the production of thick laminates necessary for structural components becomes more difficult. As the preform resin permeability dictates the maximum laminate thickness, bleeding is required to eliminate voids and ensure proper resin distribution. One solution to resin distribution a partiallypreimpregnatedfibreglass. During evacuation, the dry fabric provides a path for airflow and, once heat and pressure are applied, resin may flow into the dry region resulting in a thoroughly impregnated laminate structure. Epoxy-based composites have environmental, production, and cost advantages over other resin systems. Epoxies also allow shorter cure cycles, increased durability, and improved surface finish. Prepreg operations further reduce processing time over wet lay-up systems. As
  • 35. turbine blades pass 60 metres, infusion techniques become more prevalent; the traditional resin transfer moulding injection time is too long as compared to the resin set-up time, limiting laminate thickness. Injection forces resin through a thicker ply stack, thus depositing the resin where in the laminate structure before gelatin occurs. Specialized epoxy resins have been developed to customize lifetimes and viscosity. Carbon fibre-reinforced load-bearing spars can reduce weight and increase stiffness. Using carbon fibres in 60 metre turbine blades is estimated to reduce total blade mass by 38% and decrease cost by 14% compared to 100% fibreglass. Carbon fibres have the added benefit of reducing the thickness of fiberglass laminate sections, further addressing the problems associated with resin wetting of thick lay-up sections. Wind turbines may also benefit from the general trend of increasinguse and decreasingcost of carbon fibre materials.
  • 36. Yawing Percentoutput vs. windangle Modern large wind turbines are typically actively controlled to face the wind direction measured by a wind vane situated on the back of the nacelle. By minimizing the yaw angle (the misalignment between wind and turbine pointing direction), the power output is maximized and non-symmetrical loads minimized. However, since the wind direction varies quickly the turbine will not strictly follow the direction and will have a small yaw angle on average. The power output losses can simply be approximated to fall with (cos (yaw angle))3. Particularly at low-to-medium wind speeds, yawing can make a significant reduction in turbine output, with wind direction variations of ±30° being quite common and long response times of the turbines to changes in wind direction. At high wind speeds,the wind direction is less variable.
  • 37. Towerheight Wind velocities increase at higher altitudes due to surface aerodynamic drag (by land or water surfaces) and the viscosity of the air. The variation in velocity with altitude, calledwind shear, is most dramatic near the surface. Typically, in day the variation follows the wind profile power law, which predicts that wind speed rises proportionally to the seventh root of altitude. Doubling the altitude of a turbine, then, increases the expected wind speeds by 10% and the expected power by 34%. To avoid buckling, doubling the tower height generally requires doubling the diameter of the tower as well, increasing the amount of material by a factor of at least four. At night time, or when the atmosphere becomes stable, wind speed close to the ground usually subsides whereas at turbine hub altitude it does not decrease that much or may even increase. As a result the wind speed is higher and a turbine will produce more power than expected
  • 38. from the 1/7 power law: doubling the altitude may increase wind speed by 20% to 60%. A stable atmosphere is caused by radioactive cooling of the surface and is common in a temperate climate: it usually occurs when there is a (partly) clear sky at night. When the (high altitude) wind is strong (a 10-meter wind speed higher than approximately 6 to 7 m/s the stable atmosphere is disrupted because of friction turbulence and the atmosphere will turn neutral. A daytime atmosphere is either neutral (no net radiation; usually with strong winds and heavy clouding) or unstable (rising air because of ground heating—by the sun). Here again the 1/7 power law applies or is at least a good approximation of the wind profile. Indiana had been rated as having a wind capacity of 30,000 MW, but by raising the expected turbine height from 50 m to 70 m, the wind capacity estimate was raised to 40,000 MW, and could be double that at 100 m. For HAWTs, tower heights approximately two to three times the blade length have been found to balance material costs of the tower against better utilisation of the more expensive active components. Sections of a wind turbine tower, transported in a bulk carrier ship
  • 39. Road size restrictions makes transportation of towers with a diameter of more than 4.3 m difficult. Swedish analyses show that it is important to have the bottom wing tip at least 30 m above the tree tops, but a taller tower requires a larger tower diameter. A 3 MW turbine may increase output from 5,000 MWh to 7,700 MWh per year by going from 80 to 125 meter tower height. A tower profile made of connected shells rather than cylinders can have a larger diameter and still be transportable. A 100 m prototype tower with TC bolted 18 mm 'plank' shells has been erected at the wind turbine test center Høvsøre in Denmark and certified by Det Norske Veritas, with a Siemens nacelle. Shell elements can be shipped in standard 12 m shipping containers, and 2½ towers per weekare produced this way. Wood is being investigated as a material for wind turbine towers, and a 100 metre tall tower supporting a 1.5 MW turbine has been erected in Germany. The wood tower shares the same transportation benefits of the segmented steel shell tower, but without the steel resource consumption.
  • 40.
  • 41. Connection totheelectricgrid All grid-connected wind turbines, from the first one in 1939 until the development of variable-speed grid-connected wind turbines in the 1970s, were fixed-speed wind turbines. As of 2003, nearly all grid- connected wind turbines operate at exactly constant speed (synchronous generators) or within a few percent of constant speed (induction generators).As of 2011, many operational wind turbines used fixed speed induction generators (FSIG).As of 2011, most new grid-connected wind turbines are variable speed wind turbines—they are in some variable speed configuration Early wind turbine control systems were designed for peak power extraction, also called maximum power point tracking—they attempt to pull the maximum possible electrical power from a given wind turbine under the current wind conditions.More recent wind turbine control systems deliberately pull less electrical power than they possibly could in most circumstances,in order to provide otherbenefits,which include:
  • 42. spinning reserves to quickly produce more power when needed—such as when some other generator suddenly drops from the grid—up to the max power supported by the current wind conditions. Variable-speed wind turbines can (very briefly) produce more power than the current wind conditions can support, by storing some wind energy as kinetic energy (accelerating during brief gusts of faster wind) and later converting that kinetic energy to electric energy (decelerating, either when more power is needed elsewhere, or during short lulls in the wind, or both).damping (electrical) sub synchronous resonances in the griddamping(mechanical)resonances in the tower The generator in a wind turbine produces alternating current (AC) electricity. Some turbines drive an AC/AC converter—which converts the AC to direct current (DC) with a rectifier and then back to AC with an inverter—in order to match the frequency and phase of the grid. However, the most common method in large modern turbines is to instead use a doubly fed induction generator directly connected to the electricity grid.
  • 43. A useful technique to connect a permanent magnet synchronous generator to the grid is by using a back-to-back converter. Also, we can have control schemes so as to achieve unity power factor in the connection to the grid. In that way the wind turbine will not consume reactive power, which is the most common problem with wind turbines that use induction machines. This leads to a more stable power system. Moreover, with different control schemes a wind turbine with a permanent magnet synchronous generator can provide or consume reactive power. So, it can work as a dynamic capacitor/inductor bank so as to help with the power systems' stability.
  • 44. Grid SideControllerDesign Below we show the control scheme so as to achieve unity power factor : Reactive power regulation consists of one PI controller in order to achieve operation with unity power factor (i.e. Qgrid = 0 ). It is obvious that IdN has to be regulated to reach zero at steady-state (IdNref = 0). We can see the complete system of the grid side converter and the cascaded PI controller loops in the figure in the right.
  • 45. Wind turbinefoundations Wind turbines, by their nature, are very tall slender structures,this can cause a number of issues when the structural design of the foundations are considered. The foundations for a conventional engineering structure are designed mainly to transfer the vertical load (dead weight) to the ground, this generally allows for a comparatively unsophisticated arrangement to be used. However in the case of wind turbines, due to the high wind and environmental loads experienced there is a significant horizontal dynamic load that needs to be appropriatelyrestrained. This loading regime causes large moment loads to be applied to the foundations of a wind turbine. As a result, considerable attention needs to be given when designing the footings to ensure that the turbines are sufficiently restrained to operate efficiently. In the current Det Norske Veritas (DNV) guidelines for the design of wind turbines the angular deflection of the foundations are limited to 0.5°. DNV guidelines regarding earthquakes suggest that horizontal loads are larger than
  • 46. vertical loads for offshore wind turbines, while guidelines for tsunamis only suggest designing for maximum sea waves. In contrast, IEC suggests consideringtsunami loads. Scale model tests using a 50-g centrifuge are being performed at the Technical University of Denmark to test monopile foundations for offshore wind turbines at 30 to 50-m water depth.
  • 47. Costs The modern wind turbine is a complex and integrated system. Structural elements comprise the majority of the weight and cost. All parts of the structure must be inexpensive, lightweight, durable, and manufacturable, under variable loading and environmental conditions. Turbine systems that have fewer failures,require less maintenance, are lighter and last longer will lead to reducingthe cost of wind energy. One way to achieve this is to implement well-documented, validated analysis codes, according to a 2011 report from a coalition of researchers from universities, industry, and government, supported by the Atkinson Center for a Sustainable Future.The major parts of a modern turbine may cost (percentage of total) : tower 22%, blades 18%, gearbox14%, generator8%.
  • 48. Efficiencyandwindspeed The efficiency of a wind turbine is a maximum at its design wind velocity, and efficiency decreases with the fluctuations in wind. The lowest velocity at which the turbine develops its full power is known as rated wind velocity. Below some minimum wind velocity, no useful power output can be produced from wind turbine. There are limits on both the minimum and maximum wind velocity for the efficient operation of wind turbines. Design specification The design specification for a wind-turbine will contain a power curve and guaranteed availability. With the data from the wind resource assessment it is possible to calculate commercial viability. The typical operating temperature range is −20 to 40 °C (−4 to 104 °F). In areas with extreme climate (like Inner Mongolia or Rajasthan) specific cold and hot weather versions are required.Wind turbines can be designed and validated according to IEC 61400 standards.
  • 49. Low temperature Utility-scale wind turbine generators have minimum temperature operating limits which apply in areas that experience temperatures below –20 °C. Wind turbines must be protected from ice accumulation. It can make anemometer readings inaccurate and which can cause high structure loads and damage. Some turbine manufacturers offer low- temperature packages at a few percent extra cost, which include internal heaters, different lubricants, and different alloys for structural elements. If the low-temperature interval is combined with a low-wind condition, the wind turbine will require an external supply of power, equivalent to a few percent of its rated power, for internal heating. For example, the St. Leon, Manitoba project has a total rating of 99 MW and is estimated to need up to 3 MW (around 3% of capacity) of station service power a few days a year for temperatures down to –30 °C. This factor affects the economics of wind turbine operation in cold climates.
  • 50. SAFETYCONCERNS All wind turbines have a maximum wind speed, called the survival speed, at which they will not operate above. When winds over this maximum occur, they have an internal brake and lock to prevent them from going faster than this survival speed. For turbines operating in cold winter conditions, be prepared to de-ice as required, and store batteries in an insulated place. Mounting turbines on rooftops is generally not recommended unless a wind turbine is very small (1 kW of rated output or less). Wind turbines tend to vibrate and transmit the vibration to the structure on which they are mounted. As a result, turbines mounted on a rooftop could lead to both noise and structural problems with the buildingand rooftop.
  • 51. Conclusion We do hereby conclude that the natural wind power can be maneuverly used for the production of electricity generation. These are the renewable resources that are needed to be widely used for the power production which can play essential roles in the development of cities. The sea beach and the coastal zones can affably accommodate the benefits of the renewable resource cause they have the abundance of free wind power in a continuous manner .The widened use the windmills can provide free electrical power to be used in the public areas,such as street lights , parks etc.