We offer a range of Automatic Ointment And Cream Manufacture Plants that cater to the needs of pharmaceutical and Cosmetics industries. These plants are available in various batch capacities and are appreciated for its superior quality and excellent functionality. Our range is specially designed to take care of hygiene and low maintenance factor. In addition, we also custom designed these plants as per the details provided by the clients. We also offer lotion, tooth paste manufacturing plant.
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Ointment Toothpaste Cream Manufacturing Plant
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AKSHAR ENGINEERING WORKS has a sophisticated modular system for the
manufacturing emulsions in a wide viscosity range. Advanced processing technology offers
consistently high product quality, shorter batch cycles, minimal operating costs, low space
requirements and simple operation. The principal applications for the system are in the
pharmaceutical and premium cosmetics sectors
It Is Specially Designed To Take Care Of Two Critical Factors Which Directly Affects
The Quality Of The Ointment / Creams.
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4. AKSHAR ENGINEERING WORKS Ointment Plant
consist the following equipments and accessories
Manufacturing Vessel
Wax Phase Vessel
Water Phase Vessel
Storage Vessel
Vacuum Pump
Control Panel
Product Piping
Working Platform
5. Wax Melting Vessel
Normally these are cylindrical vessels with either hemispherical or dished bottom vessels with loose
type top lids. In some cases the top is also sealed by dished ends if clients demand for the same.
Vessel are jacketed with either steam or electric heating as per clients requirements. Propeller type
agitator is provided from the top and driven by suitable HP motor as per the vessel capacity. Bottom
entry agitator are provided for closed type vessels. Wax is heated in the vessel bet 60 – 80’c as
process demands and melted. This melted wax is later transferred into the manufacturing vessel. The
vessel has a outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh
conical filter is provided for filtration of wax of any impurities
Water Heating Vessel
Normally these are cylindrical vessels with either hemispherical or dished bottom
vessels with loose type top lids. In some cases the top is also sealed by dished ends if
clients demand for the same. Vessel are jacketed with either steam or electric heating as
per clients requirements. Propeller type agitator is provided from the top and driven by
suitable HP motor as per the vessel capacity. Bottom entry agitator are provided for
closed type vessels. Water is heated in the vessel bet 60 – 80’c as process demands and
melted. This heated water is later transferred into the manufacturing vessel. The vessel
has a outlet valve fitted with din fittings for connection of suitable pipeline. A 100 mesh
conical filter is provided for filtration of water of any impurities.
6. Manufacturing Vessel
Manufacturing vessel is cylindrical vessels with either hemispherical or dished
bottom vessels. Top of the vessel is also dished end. Silicon gasket is provided
between vessel and top lid. Agitator assembly in the manufacturing vessel., Bottom
entry Homogeniser & Top Dual speed anchor agitator is provided in the
manufacturing vessel. Hydraulic lifting of the top lid is provided in manufacturing
vessel for cleaning. Suitable nozzles, manholes, valves etc are provided in all the
vessels. Vessel is also provided with jacket which can be used for both heating and
cooling. However in manufacturing vessel mainly cooling is done. Manufacturing
vessel can be subjected to full vacuum.
Storage Vessel
Storage vessel is simple vessel used to store ointments and creams etc. it is
cylindrical type of vessel with conical bottom. Bottom valve is provided with din
fittings to facilitate the pipeline connection. It is provided with loose top lid .
7. Pumps
Bump pump is a specially designed pump which is custom built as per capacity and
requirements of the ointment plant. It is used to transfer ointment from the manufacturing
vessel to the storage vessel.. The Rpm of the pump varies as per the viscocity of the
ointment /cream. All contact parts are of S.S. 316 quality stainless steel.
Metering pump is also specially designed pump which is also commonly called as positive
displacement pump. It is used to transfer ointment/ cream from the storage vessel to the
filling machine hopper. There is a setting wheel in the metering pump wherein you can set
the transfer rate as per the speed and capacity of your filling machine this prevents
overflowing of the hopper and also complete automatic transfer. This pump is also has S..S
316 contact parts.
Vacuum pump of suitable capacity is normally in clients scope or otherwise as specified.
This pump is kept in utility section and the connection is done in the main vessel to the
pump. The operation of this pump is provided in the control panel.
Pipeline
Interconnecting pipeline is provided for the plant as per the layout of the clients room size.
All pipelines are electropolished from inside and outside. All joints are DIN standards quick
openable types.
8. Others
All vessels have CIP/ SIP nozzles & conical filters are provided at the discharge of the
vessels. Entire plant is fully automatic and interconnected by suitable pipeline & requires
only one operator for all the operations. Suitable working platform is provided for cleaning
and maintainence. An integrated control panel fully automatic controlled by a PLC is
provided.
Inline homogenisers are also provided for specific applications or where height constraints
are there. Working platform made out of S.S. 304 is also provided for ease in working/
cleaning / operations etc.
Control Panel & Automation
Control panel is provided with all the starters, overload relays, push buttons, lamps, ckt
breakers etc. all hardware required for automatic operation of the ointment plant is
provided in the control panel.
o PLC of any brand and configuration.
o Load cells under each vessel
o Pneumatically operated valves
o Any Other custom built automation
9. ADVANTAGES OF OINTMENT
MANUFACTURING PLANT
Flexible Configuration
Simple Operation
Can Be Fully Automated
Integration into existing process control system
Fast product change over
Rapid & effective cleaning CIP/SIP
Homogenous product consistency without trapped air bubbles.
Mixing, dispersing and homogenizing in one operation
10. OINTMENT / CREAM MANUFACTURING PLANT
SALIENT FEATURES:FEATURES:
The Plant is designed to be operated only by one operator and one helper.
All material transfers are done by vacuum or by transfer pumps.
All the vessels are CGMP (paint free construction)
The gaskets used are of silicon (food grade).
All contact parts are of S.S. 304 quality material (SS316 provided on demand) &
finished to class 4B (Mirror) finish and are crevice free.
The entries of all agitators are from top & High Speed Emulsifier from bottom or Inline Emulsifier (as per customer choice).
All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be
sterilized.
All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer
requirement) seamless quality, internally electro polished, with tri-clover ended
joints.
The entire plant is equipped with CIP & SIP connections, so that customer can use
these facilities, if have CIP & SIP equipment.
All values of temperature & time of the plant are indicated digitally on the control
panel. Ampere indicates on Ampere meters.
A micro processor based automatic operating plant can be designed as per
requirement.
All the inlet & outlet connections are provided with tri clover joints, which are very
easy for cleaning & replacement.